Terex TA300 Articulated Truck Illustrated Parts Manual 15504855 – A11001011 & Up

Description

File Details

• Manual Type: Illustrated Parts Manual
• Brand: Terex
• Model: TA300 Articulated Truck
• Document Number: 15504855
• Serial Number Coverage: A11001011 and above
• Language: English
• Page Count: 374 pages
• File Format: PDF
• Publication Date: 08/11 (August 2011)
• Published By: Customer Support Department — TEREX Equipment Limited, Motherwell, Scotland

Chapters Covered

• Section 100 — Chassis: Chassis, Hood and Mounting, Fenders and Mounting, Rock and Sump Guards
• Section 110 — Engine: Engine Ordering Instructions (Scania), Engine and Mounting, Air Cleaner, Air Cleaner Pipes and Hoses, Exhaust and Mounting, Exhaust Brake, DEF Tank Assembly, DEF Tank Heater Lines
• Section 120 — Transmission: Transmission Mounting, Transmission (with Retarder), Control Valve, Shift Control, Filter, Oil Lines — Transmission, Oil Pump, Torque Converter, Lubrication Pipes, Inductive Transmitter, Electric Shift Control Valve, Gearshift, Gearbox Housing, Clutch Assemblies (KV+K1, KR+K2, K3+K4), Retarder, Retarder Oil Pipes, PTO Main Hydraulic Pump, Emergency Steering Pump, Input-Drive Assembly, Layshaft Gearing, Differential, Temperature Sensor, Loose Parts
• Section 130 — Driveline: Front Driveline
• Section 140 — Front Axle: Axle Complete — Front, Planetary Gearing — Front, Wheel, Rim and Tyre — Front, Differential — Front, Diff-Lock Controls — Front
• Section 165 — Brake Parts: Brake Guards
• Section 180 — Suspension System: Front Suspension
• Section 190 — Electrical System: Terminals, Connectors, Cables/Harnesses (Cab, Chassis/Engine), Battery and Cables, Battery Mounting, Electrical Lighting System, Alternator, Starter Motor, Switches and Sensors, Radio/CD and Speakers, Electrical Horn, CCTV Rear View System
• Section 200 — Fuel System: Fuel Tank and Mounting, Fuel Lines, Accelerator Linkage
• Section 210 — Cooling System: Radiator Assembly, Radiator Mounting, Radiator Piping, Charge Air Cooler & Piping, Radiator Header Tank and Hoses, Oil Cooler and Piping — Trans, Trans Oil Cooler Mounting, Oil Cooler — Transmission
• Section 215 — Main Hydraulic Valve Assembly
• Section 220 — Steering: Steering Lines, Steering Valve, Steering Cylinder, Steering Column Mounting
• Section 230 — Body Hoist System: Lines and Fittings — Body Hoist, Tank and Mounting — Body Hoist, Pump — Body Hoist, Joystick — Body Control
• Section 250 — Braking System: Brake Lines — Hydraulic, Brake Accumulator, Treadle Valve
• Section 260 — Cab: Cab Assembly, Cab Mounting, Cab Tilt Mechanism, Cab Door — Left Hand, Switches and Instruments, Seat — Driver, Seat — Instructor, Air Conditioner/Heater, Heater Lines and Wiring, Air Conditioner Lines, Windscreen Washer
• Section 290 — Decals: Decals — English (ISO), Decals — English (ANSI), Walkway Surfaces (Anti-Slip)
• Section 300 — Miscellaneous: Multi-Tube Clamps and Hardware, Polypropelene Clamps, Filters & Element Kits
• Tractor Optional Sections: Wheel/Rim/Tyre options, Fender Extensions, Rear Working Lights, Flashing Beacon, Strobe Lights, Driver’s Seat (High Back), Heated Mirrors, Wide Angle Mirror, Fire Extinguisher, First Aid Box, Hand Tool Kit, O-Ring Kits
• Trailer Sections: Chassis, Artic & Oscillation Pivot, Rear Driveline, Centre Axle, Rear Axle, Brake Guards, Parking Brake, Rear Suspension, Cables/Harnesses — Rear Frame, Electrical Lighting System, Reverse Alarm, Body Hoist Lines and Fittings, Hoist Cylinders, Brake Lines — Hydraulic, Body Assembly, Body Mudflaps
• Trailer Optional Sections: Parking Brake Guard, Flashing Reverse Light, Reverse Alarm — Broadband, Heated Body Assembly, Exhaust Heated Body, Tailgate — Chain Cantilever, Spillguards, Body Side Extensions (100mm, 150mm, 200mm, 400mm)

What This Terex TA300 Illustrated Parts Manual Gives You

The Terex TA300 Articulated Truck Illustrated Parts Manual (15504855) is a complete parts reference for machines from serial number A11001011 onward. Unlike a service manual that walks through repair procedures, this document is built for one purpose: making sure you order the right part the first time. Every major assembly on the machine is broken down into its component parts with Terex part numbers, quantities, and exploded-view illustrations that show exactly how each piece fits together.

The manual covers the full machine — tractor and trailer. That includes the Scania DC9 engine installation and mounting (though engine internals are handled by Scania, as the manual explains), the ZF 6WG-310 transmission with retarder, NAF front and rear axles, the complete hydraulic system from the main valve assembly to the steering cylinder and body hoist cylinders, the electrical system with harness routing diagrams, the cab and its internal components, and the braking system with accumulators and treadle valve.

Section 120 on the transmission is particularly deep. It covers the transmission mounting, control valve, shift control, filter, oil lines, oil pump, torque converter, lubrication pipes, inductive transmitter, electric shift control valve, gearshift, gearbox housing, and all three clutch assemblies (KV+K1, KR+K2, and K3+K4). The retarder and its oil pipes have their own subsection, as do the PTO main hydraulic pump and emergency steering pump. The input-drive assembly, layshaft gearing, and differential are also broken down to the component level.

For the axles, the manual covers the front axle complete, planetary gearing, wheel/rim/tyre assemblies, differential, and diff-lock controls. The front suspension section covers the rubber springs, wishbones, axle knuckles, and the drive shaft assembly. The braking section covers the hydraulic lines, brake accumulators, and treadle valve.

The cab section is extensive: cab assembly, mounting, tilt mechanism, left-hand door, switches and instruments, driver’s seat, instructor seat, air conditioner/heater, heater lines, air conditioner lines, and windscreen washer. The electrical system section includes terminal and connector identification charts, harness layouts for the cab and chassis/engine, battery and cable routing, lighting system, alternator, starter motor, switches and sensors, radio/CD, horn, and CCTV rear view system.

The hydraulic system section is one of the most detailed in the manual. It covers the main hydraulic valve assembly with its lift valve, directional control valve, check valves, solenoid valves, relief valves, pressure control valves, and logic valves. The steering section covers the steering lines, steering valve, steering cylinder, and steering column mounting. The body hoist system includes the lines and fittings, tank and mounting, pump, and joystick control.

For the trailer portion of the machine, the manual includes the trailer chassis, articulation and oscillation pivot, rear driveline, centre axle, rear axle, brake guards, parking brake, rear suspension, electrical harnesses, lighting system, reverse alarm, body hoist lines and fittings, hoist cylinders, brake lines, body assembly, and body mudflaps. The trailer optional sections cover the parking brake guard, flashing reverse light, reverse alarm broadband, heated body assembly, exhaust heated body, tailgate chain cantilever, spillguards, and body side extensions in 100mm, 150mm, 200mm, and 400mm sizes.

The tractor optional sections cover wheel/rim/tyre options, fender extensions, rear working lights, flashing beacon, strobe lights (single and double), driver’s seat high back, heated mirrors, wide angle mirror, fire extinguisher, first aid box, hand tool kit, and O-ring kits (SAE and ORFS).

How to Use This Parts Manual

The manual opens with instructions for use (page 5) that explain the structure: major sections correspond to specific areas of the machine, and each section has a table of contents listing sub-sections with page codes. Serial number effectivity is noted throughout — each parts page is coded to a specific serial number range, so you select the page that matches your machine’s serial number.

Where a parts listing shows an assembly (like the pump assembly on page 6), ordering the parent item gets you the complete assembly; ordering a sub-item gets you just that component. The manual uses standard abbreviations (Assy., Brkt., L.H., R.H., N.S.S., etc.) that are defined in the front matter. Alphabetical symbols next to item numbers refer to notes at the bottom of the page regarding ordering or application.

Each parts page is laid out with the item number, reference number, quantity, part number, description, and serial number effectivity (from and to). The reference number ties the part to the exploded-view illustration on the facing page, so you can visually identify the part before you order.

Why This Terex TA300 Parts Manual Matters

Ordering the wrong part for a 30-ton articulated truck is expensive and time-consuming. A part that looks correct on a screen but doesn’t match your machine’s serial number can set you back days of downtime. This manual eliminates that risk by tying every part number to a specific serial range and showing you the exploded view so you can visually confirm what you’re ordering.

Whether you’re rebuilding a transmission clutch pack, replacing a hydraulic hose, tracking down an electrical connector, or ordering a new cab seat, the Terex TA300 Illustrated Parts Manual (15504855) gives you the part numbers and illustrations you need. It’s the same parts reference used by Terex dealers and service technicians, now available as a downloadable PDF.

Get Your Terex TA300 Illustrated Parts Manual Today

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This 374-page PDF is available for instant download after purchase. No shipping, no waiting — you’ll have the complete parts manual on your computer, tablet, or phone within minutes. Print the pages you need for the shop, or keep the whole file on your device for quick reference. Every part number, every exploded view, every serial-number-specific page is right there when you need it.

Don’t guess on part numbers. Get the Terex TA300 Articulated Truck Illustrated Parts Manual (15504855) and order with confidence.