Terex Telelect TL40P Service Parts Manual – Illustrated Parts Catalog PDF

Description

Terex Telelect TL40P Service Parts Manual

The Terex Telelect TL40P Service Parts Manual is the illustrated parts catalog for the TL40P aerial device and the companion T1292 and T136P units. Every assembly is drawn in exploded view with callouts tied to a bill of material, so a technician or parts counter can read the exact part number straight off the page instead of guessing from a description. The file carries document number 618223 and is dated 4/17.

Because this is a parts catalog rather than a repair manual, its strength is identification. It shows how each assembly goes together, where the fasteners and seals sit, and how sub-components are grouped under a single orderable assembly number. That makes it the reference you pull before ordering, and the cross-check you use when a diagram elsewhere is not detailed enough to pin down a part.

File Details

• Manual type: Service Parts Manual (illustrated parts catalog)
• Brand: Terex Telelect
• Models covered: TL40P, T1292, T136P, Pistop 300
• Document number: 618223
• Date: 4/17
• Kit sheet breakdown codes: DX16038, DX34359
• Language: English
• File format: PDF
• Page count: 176 pages

Chapters Covered

The catalog is organised around the assemblies that make up the machine rather than a numbered chapter sequence. The sheets inside include:

• Kit Sheet Breakdowns by Code (T1292, T136P, TL40P)
• Boom Tip End Mount / D-Bolt Lanyard (488788-A)
• Upper and Lower Control Valve Sections
• Selector Section, Tandem 2 Position Detent (65301155)
• Dump Section (65301156)
• Leveling Section (65301157)
• Upper Lift Section, Lower Control (65301159)
• Lower Lift Section (65301160)
• Tool Section (65301161)
• Level, L.L. Platform Rotation Section (65301162)
• Enable Section (65301163)
• Upper Lift Section, Upper Control (65301164)
• Valve Section Assembly with Positioner Kit (446916)
• Valve Assembly, Outrigger Control (454132, 454138, 454141)
• FP LCV Assembly with Level and Dump (483093-B)
• Vented Valve Assembly (464109)
• Collector Block Assembly (445132A)
• Cradle Assembly (447300)
• Basket Rest Assembly (441198)
• Basket Level Cylinder (448446-E)
• Level Indicator and Slope Indicator Assembly (470929A, 486277)
• Jack Assembly, H-Frame, Standard Duty (412022C)
• Aux. Letdown S/L (450739-A)
• Bracket, Cover and Switch Assembly (480294B)
• Insulator, Brush Assembly (H33459)
• Decal Sheets (420441, 353048)
• Hose Bill (487639A)

Read together, these sheets build a complete parts map of the machine: the hydraulic control stack that runs the boom functions, the lift and leveling cylinders, the collector block and slip ring hardware, the outrigger control set, the H-frame jack, the basket rest and cradle, the level and slope indicators, and the safety decals that must be present on a compliant unit. Bills of material list each item by part number, description, and quantity per assembly, which is exactly the information needed to build a purchase order or verify a shipment before it leaves the yard.

Working from the Bills of Material

Each sheet pairs a drawing with a matching parts list, so the workflow is direct. Locate the assembly on the illustration, read the item callout, then find that item in the table beside it for the part number and the quantity required. Where an assembly is built from sub-assemblies, the sheet points you to the sub-assembly drawing so you can drop down a level without losing the trail. Seals, O-rings, backup rings, wear rings, clevis hardware, and fasteners are all itemised separately, which matters on hydraulic work where a single kit number covers several small parts that are easy to order short.

The hydraulic valve sections are presented individually as well as in stack form, with the tandem selector, dump, leveling, lower lift, upper lift, tool, platform rotation, and enable sections each carrying their own seal and cap part numbers. That structure suits anyone rebuilding or resealing a control valve rather than replacing the whole bank.

Indicators, Decals and Compliance Items

The catalog also documents the items that are often overlooked until an inspection: the level and slope indicator assembly with its glass tube and mounting hardware, the danger decal for the plus or minus five degree range, the installation decals, the basket cap decal, and the full decal sheet covering untrained operator, electrocution hazard, electrical hazard, conductive hose, falling from platform, failure to obey, boom not insulated, read carefully, and oil leakage warnings. For anyone restoring a unit to a saleable or rentable condition, having the correct decal part numbers on hand avoids guesswork.

What This Parts Manual Lets You Do

With the Terex Telelect TL40P Service Parts Manual on the bench you can identify and order the correct components for the boom tip end mount assembly, the complete hydraulic control valve stack, the lift and leveling cylinders, the collector block and slip ring assembly, the outrigger control set, the H-frame jack, the basket rest and cradle, and the indicator and decal packages. You can rebuild valve sections with the right spool seals and section seals, replace a basket level cylinder with the correct seal kit and wear ring, and confirm the quantity of every bolt, nut, and washer before an assembly goes back together.

Getting the part number right the first time is the whole point. A wrong seal or an incorrect clevis on a boom control valve means a machine sitting idle, a second shipment, and a job pushed back. A drawing-backed catalog removes that risk because the number you read is the number that was engineered onto the assembly.

IMAGES PREVIEW

Delivery is instant. The Terex Telelect TL40P parts catalog arrives as a downloadable PDF immediately after payment, with no shipping and no waiting on a printed copy. Open it on a shop laptop, a tablet on the truck, or a phone at the machine, and print whichever sheets you want to take into the field. Keep the file on hand and you have the TL40P, T1292, and T136P parts reference available whenever a component needs to be identified or replaced.