Thermo King B-100 Series Parts Manual 2018 – B-100 MAX & B-100 ECO Illustrated Parts Catalog PDF

Description

The Thermo King B-100 Series Parts Manual is the illustrated parts catalog for the B-100, B-100 MAX and B-100 ECO transport refrigeration units. Issued as document 61584 in 2018, it breaks every serviceable component down by grid number, part number, description and quantity, and pairs those listings with exploded illustrations so a technician can find the right item on the machine and order it without guesswork. This is the reference you keep open on the bench when a reefer unit comes in with a failed condenser fan, a leaking suction line, a blown fuse in the control box or a nameplate that has to be replaced with the exact matching decal.

File Details

• Manual type: Illustrated parts catalog / parts manual
• Brand: Thermo King (Ingersoll Rand)
• Models covered: B-100, B-100 MAX, B-100 ECO
• Document number: 61584
• Edition / date: 2018
• Language: English
• Page count: 180
• File format: PDF, instant download

Chapters Covered

• System reference and kit installation listings – grid 22U48
• Condenser assembly: frame, fan, cover, canalizer seals, cosmetic caps and plugs – grid 319A1
• Condenser coil group: coil, fittings bracket, liquid line, dehydrator, sight glass, suction and discharge tubes, relief valve, transducer and compressor – grids 319A4 and 319C3
• Solenoid valves and valve coils – grid 269A7
• Power pack and compressor / motor groups for the DC versions – grids 319D4, 320C5, 319A3, 320B2, 320C7, 320C1 and 320E4
• Power pack and compressor / motor groups for the AC versions – grids 2019A3, 2020 MAX, 320C1, 320E4 and 320B2
• AC motors, run and start capacitors, start relays and AC harnesses – grid 319F5
• Evaporator coil group: coil, hot gas tube, solenoid, expansion valve body, expansion filter, LPCO switch, liquid and suction tubes – grids 319A5, 320C4 and 320B3
• Evaporator cover, fans, defrost drain, temperature sensor, defrost termination switch and drain tube heaters – grids 319A6, 321A8, 320B4, 320B5, 320B7 and 320B8
• Hose and fitting installation for the condenser and evaporator – grid 519C7
• Hoses, clips, cages, O-rings and Speedy Clip fittings – grid 165D6
• System electrical grids covering compressor, motors, condenser and evaporator fans, transducers, temperature sensors, relays, valve coils, controllers and harnesses – grids 319E1, 321A9, 319F6, 2019F6, 321B1, 320E8, 320F1, 320F3 and 320F6
• Heater assembly, thermal fuse, thermostat switch and heat harnesses – grid 320F2
• Control box sections: DSR III control module, power board, fuse and decal kit, splash guard, reversing contactors, overload relays and power supplies – grids 320B6, 319D2 and 320B9
• Main harness with its connectors, terminals, seals and plugs – grid 319E4
• Battery heating harness and fuse holder – grid 320H9
• Relay-to-contactor harness – grid 321A1
• Power receptacle box, receptacles, power plugs and box nameplates – grid 320H8
• TrackKing and TouchPrint kits, antennas, TK BlueBox module, DIN panel mounts and truck installation kits – grid 321A6
• In-cab DSR controller, keypad and mounting hardware – grid 191A6
• TouchPrint datalogger kits, printer mechanism, thermal paper and thermistor sensors – grid 270E10
• TouchPrint enclosure box – grid 318G4
• Hose cover kit – grid 200H3
• Vehicle inside components: main fuses, fuse holders, mini fuses and terminals – grid 321A3
• Nameplates: IR logo, Thermo King, B-100, B-100 MAX, B-100 ECO, identification, refrigerant R134a / R404A / R452A, caution, voltage, noise level and Pharma – grid 321A2
• Abbreviations used throughout the parts lists
• Numerical index of part numbers
• Alphabetical index by description

Read straight through, the B-100 Series parts manual gives you a complete bill of materials for the unit rather than a handful of isolated components. The condenser section alone walks from the outer frame and fan down to the coil, dehydrator, sight glass, liquid line and Schrader valves, and carries the compressor, shaft seal, suction and discharge valve gaskets and relief valve in the same grid. The power pack grids then cover the DC and AC motor variants separately, including pulleys, belts, brushes, thermal protection, brush end caps and motor keys, which is what you need when a unit is in for a drive-side failure rather than a refrigeration fault.

How the Grid Number System Works

Each assembly carries a grid number, and the catalog’s numerical contents list is arranged by that same grid number so a referenced illustration can be found quickly. Where a parts list points to another grid, the numbering makes the jump easy to follow. Descriptions use a simple indent convention: a part preceded by an asterisk is available separately or is included in the assembly above it. The manual demonstrates the idea with its own example – the Switch Panel Nameplate 996280 is available on its own, as part of the Switch Panel 991960, and as part of the Panel Assembly 451239. That single convention tells you at a glance whether a nameplate, gasket or cosmetic cap has to be bought as a complete assembly or can be ordered on its own.

Refrigeration Circuit Components

The evaporator grids list the ES100 evaporator coil, hot gas tube, hot gas solenoid, solenoid bracket and valve coils in both 12V and 24V, expansion valve bodies for R-134a and R-404A, the expansion filter, insulating tape, liquid tube, LPCO switch, suction pressure regulator, service port valves and caps, and the suction tube with KLV. Defrost hardware is not overlooked either: the defrost drain tube, drain seal washer, temperature sensor and clamp, defrost termination switch and its grommet, and the 170W drain tube heater with its terminals and mounting screws all appear with their part numbers. For MAX units the drain tube heater harnesses are listed in both 12V and 24V.

Hose, Fitting and O-Ring Coverage

The hose and fitting section is the deepest part of the catalog. Grid 165D6 lists hoses from #4 through #16 in 50 ft and 200 ft lengths, matching clips and cages for each size, o-ring seals and tube-o rings, and then a long run of straight, 45 degree and 90 degree fittings in female o-ring seal, male insert o-ring, female tube-o and SAE 45 degree flare styles – including the versions with charging ports, high side ports and low side ports. Straight splice fittings, tee splices, bulkhead fittings, lifesaver braze nipples and GM block style fittings are all listed alongside the hose cutter, replacement blades and the hose clip tools. The manual notes that clips and cages are included in every Speedy Clip fitting kit and points to TK51183 for more on that system.

Electrical, Control and Monitoring Parts

The control box grids break the DSR III control module down to its power board, cover, fuse and decal kit with 2A, 5A, 10A, 15A and 20A fuses, splash guard and module bracket. Reversing contactors, overload relays and AC/DC power supplies are listed for the different supply voltages, and the main harness grid itemises the 8-pin, 24-pin, 2-pin, 4-pin, 5-pin and transducer connectors, terminals, cable seals and in-line fuse holder that make up the loom. On the monitoring side you get the in-cab DSR controller with keypad, display screws, HMI holder kit and display lock, the TrackKing and TouchPrint kit contents including the 4.5m antenna, antenna bracket, TK BlueBox module and BlueBox battery and cover, and the TouchPrint datalogger kits with printer mechanism, roller, USB cables and 12m and 18m thermistor sensors.

Nameplates and Identification

Because a refrigeration unit has to carry correct refrigerant and voltage identification, the nameplate grid is unusually thorough. It lists the IR logo decal, the Thermo King decal, model nameplates for the B-100, B-100 MAX and B-100 ECO, the electro box identification plate, belt, fan, high voltage, high temperature and holding charge cautions, the service decal, the 230/1/60 voltage plate, the 83 dBA and 76 dBA noise level and EMC decals, the Pharma Solutions kit, and the R-134a, R-404A and R-452A refrigerant plates in both small and large sizes.

Part Numbers You Can Order With Confidence

Every listing in this Thermo King B-100 Series parts manual carries the manufacturer part number, the exact description and the quantity required, and the closing sections of the book add a numerical part number index and an alphabetical index by description so a number found on a removed component can be traced back to the grid it belongs to. That matters more than it sounds. Transport refrigeration hardware mixes 12V and 24V variants, 50 Hz and 60 Hz motor and pulley combinations, and R-134a and R-404A refrigerant circuits on visually similar assemblies. Ordering a 24V condenser fan where a 12V unit was specified, or a 50 Hz compressor pulley on a 60 Hz machine, wastes a callout. The catalog separates those variants explicitly and tells you which quantity each assembly needs.

Whether you are rebuilding the condenser end of a B-100 MAX, replacing a failed DC motor on a B-100 10/30, chasing a blown 20A fuse in a DSR III control box, renewing the suction and discharge valve gaskets during a compressor service, or simply refreshing faded voltage and refrigerant decals before an inspection, the part numbers and exploded views are here in one document. It is equally useful in the office for building an accurate quote and on the truck for confirming a part before it is fitted.

IMAGES PREVIEW

Delivery is immediate. This is a downloadable PDF – there is no shipping, no waiting on a courier and no physical book to keep track of. The file opens on a laptop, tablet or phone at the unit, can be printed for the workshop binder or a single grid page, and can be searched by part number when you already know what you need and just want to confirm the description and quantity. Buy once and the Thermo King B-100 Series parts catalog stays in your library for every B-100, B-100 MAX and B-100 ECO that comes through the door.