TTS Marine GPS 100-0512 Provision Crane Instruction Manual – Crane 2139 PDF

Description

TTS Marine GPS 100-0512 Provision Crane Instruction Manual

This is the full instruction manual issued for the TTS Marine GPS 100-0512 provision handling crane fitted to Samsung Heavy Industries hulls H1408 and H1409. It covers crane no. 2139 (and its sister unit 2144), the hydraulically driven 5-tonne provision crane used for stores and supplies handling on the vessel. The document carries the reference 563.001 and is the same manual supplied with the crane for operation, maintenance and spare parts identification.

File Details

• Manual type: Instruction Manual
• Brand / maker: TTS Marine ASA (TTS-Norlift AS)
• Crane type: GPS 100-0512, provision handling
• Crane no.: 2139 / 2144
• Shipyard / Hull: Samsung Heavy Industries, H1408 & 1409
• Drive system: Hydraulic, ring main
• Document ref.: 563.001
• Language: English
• File format: PDF

Chapters Covered

• Chapter 1 – Key information, service network, hydraulic and electric symbols
• Chapter 2 – Technical description: technical specification, general arrangement, main part list L.H. version, loose gear/load diagram, spare parts, tool list
• Chapter 3 – Crane operation: check list before start-up, start-up, crane operation, crane parking, emergency operation
• Chapter 4 – Crane description: hydraulic description and hydraulic diagram
• Chapter 5 – Crane maintenance: maintenance program, lubrication points and intervals, comparison chart, oil quantity, slewing ring bolt tightening, wire rope handling
• Chapter 6 – Slewing machinery: assembly L.H. version, slewing gear spare parts list, slewing motor spare parts list
• Chapter 7 – Luffing machinery: hydraulic cylinder spare part list, cylinder hinge assembly, jib hinge arrangement, jib head assembly, wire sheave for jib head, jib angle limit switch, direction control valve
• Chapter 8 – Rope winch assembly, hydraulic gear cam limit switch, winch gear spare parts, hydraulic motor, hook block assembly, wire sheave
• Chapter 9 – Power pack: swivel arrangement, hydraulic swivel
• Chapter 10 – Hydraulic equipment: hydraulic diagram & part/data list, proportional directional spool valve spare parts, pipes and fittings for winch drive unit, winch limit switch, hydraulic cylinder R.H. version, slew balance valve, sequence valve, slewing drive unit, EM-stop valve, emergency hand pump, bulkhead connector plates, hydraulic swivel, ring main system connection

The manual is organised as a complete lifecycle document rather than a single-system guide. It opens with the general arrangement and main data, moves through operation and safety systems, then works down through each mechanical and hydraulic subassembly with exploded drawings and spare parts tables. The hydraulic chapter carries the full circuit diagram and part/data list, so the operator or ship’s engineer can trace a function from the control lever through the proportional directional spool valve to the actuator. The maintenance chapter gives both an interval-based program and lubrication chart keyed to the crane drawing, with oil and grease specification tables and a wire rope handling section covering unreeling, installation, spooling, seizing and field lubrication. The slewing, luffing and hoisting chapters each include exploded assembly views with position numbers, quantities, description and technical data for the gearbox, motor, cylinder, brake, hook block and sheaves.

Crane Data at a Glance

The GPS 100-0512 is a 5.0 tonne provision handling crane with 11.5 m maximum outreach, 2.3 m minimum outreach and 35 m maximum hook travel. Slewing speed is 1.2 RPM, luffing time averages 55 seconds for up/down, and hook speed is 0-10 m/min in both light and fully loaded conditions. The pedestal is 5 m. Crane weight excluding pedestal is 5.7 tonnes and the base column is 3.9 tonnes. The crane is built to OCIMF and DNV design rules, rated for ambient temperatures from -20°C to +45°C and design temperature of -10°C, and connects to a ring main system at 250 Bar. Load limiting, hook stop limit switches, fail safe spring-applied brakes, luffing buffers, load holding valves, slewing limits and an emergency hand pump for loss of power are all documented in the safety systems section.

What This TTS Marine GPS 100-0512 Provision Crane Manual Gives You

Having the TTS Marine GPS 100-0512 provision crane instruction manual on hand means the crane no. 2139 can be operated, diagnosed and maintained to the maker’s procedure rather than by guesswork. The control layout, three-lever station, stepless speed control and simultaneous two-motion operation are described, along with the safety envelope enforced by the load limiting circuit, hook stop switches, slewing limits and fail safe brakes. When something stops working, the hydraulic description and diagram in Chapter 4 let you follow flow from the ring main through the swivel, main valve and load control valves to the winch motor, luffing cylinder or slewing motor. The maintenance program sets out 100-hour, half-year and yearly checks so filters, wire rope, sheave condition, slipring brushes and oil condition are not neglected.

Because this is a parts-heavy manual, it is equally useful for identifying a replacement component. Every major assembly – slewing gear, slewing motor, hydraulic cylinder, winch gear, hydraulic motor, hook block, wire sheave, direction control valve, proportional directional spool valve, hydraulic swivel – appears with exploded views and a spare parts list giving position number, quantity, English description and technical data. The emergency operation chapter covers lowering the winch with a hand pump, lowering the jib with the manual emergency screw, and slewing with the hand pump and release of the slewing brake, which matters when the ship’s power is lost and the crane has to be brought to a safe position.

Your PDF, Delivered Instantly

The TTS Marine GPS 100-0512 Provision Crane Instruction Manual is supplied as a PDF that can be downloaded immediately after purchase. There is no shipping, no waiting and no physical book to store. Read it on the bridge laptop, the engine room PC, a tablet or a phone, and print the pages you need for the workshop – the hydraulic diagram, the maintenance program, the lubrication chart or the relevant exploded drawing for the job in hand. Everything the crane 2139 engineer, technician or superintendent needs to run, service and repair this provision crane is contained in the file.

IMAGES PREVIEW