Aquamaster-Rauma MW 150H / CU 76 U3 Hydraulic Anchoring and Mooring Equipment Use and Maintenance Manual – PDF

Description

Aquamaster-Rauma MW 150H / CU 76 U3 Hydraulic Anchoring and Mooring Equipment Manual

This is the complete Use and Maintenance Manual for the Aquamaster-Rauma MW 150H and MW 150H/CU 76 U3 hydraulic anchoring and mooring equipment, prepared for the Product Carrier Newport News Shipbuilding under NB. 343-1, 343-2, 343-3, and 343-4 (P.O. Number P647C-2010-M3). It covers the combined mooring winch/cable lifter units, mooring winches, hydraulic power packs, oil coolers, group starters, and all associated control and brake systems.

File Details

• Manual Type: Use and Maintenance Manual
• Brand / Manufacturer: Aquamaster-Rauma Ltd (Rauma, Finland)
• Equipment: Hydraulic Anchoring and Mooring Equipment
• Models Covered: MW 150H/CU 76 U3, MW 150H
• Prepared For: Product Carrier Newport News Shipbuilding
• Hull Numbers: NB. 343-1, 343-2, 343-3, 343-4
• Document Number: 514-6223/4/5/6
• P.O. Number: P647C-2010-M3
• Language: English
• Page Count: 159
• File Format: PDF

Chapters Covered

• 1. General – General arrangement, dimension drawings (MW 150H / CU 76 U3 W1, W2 and MW 150H M3-M6), bell mouth
• 2. Technical Specifications of Winches – Technical specification, painting specification
• 3. Spare Parts – Hydraulic spare parts (6402904-20), electric spare parts (6403231-10), additional electric spare parts (6403231-11), mechanical spare parts (6403024-01), instructions for ordering spare parts (6401038)
• 4. Hydraulic Instructions – Installation instructions for hydraulic equipment (6402871), welding instruction for hydraulic pipes (6402624), hydraulic pipe flushing (6400219), recommendation of hydraulic oils (6400045), maintenance instructions (6403028)
• 5. Hydraulic Drawings – General arrangement and hydraulic pipe diagram (8200644), hydraulic power pack (8300616), hydraulic power pack scheme (8300619) and part list (8400544), oil cooler (8300744), weldable SAE-flange for return lines (8300702), weldable SAE-flange for pressure lines (8300701), hydraulic assembly W1/W2 (8200686), hydraulic scheme M3-M6 (8300873), ball valve (8400578), check valves (8400577, 8400587), hose assemblies (8400542, 8400195), fitting body (8400337), brake control valve (8301022), component brochures for hydraulic motor and power pack
• 6. Electric Instructions – Installation instructions for electric motor (6401860), cabling instructions (6401866), installation instructions for electric motor (6401857), instructions for electric motor maintenance (6401855), electric motor assembly (7301108)
• 7. Electric Drawings – Cable diagram (7302178), group starter dimension drawing (7301990), group starter assembly (7301241) and part list (7401904), group starter circuit diagram (7301245), remote control for power pack (7400362-05), remote control assembly (7401931) and part list (7401932)
• 8. Mechanical Instructions – Instructions for storage of the winch (6400006), storage instructions for electric/hydraulic equipment (6401865), instructions for installation and start-up of deck machinery (6402906), alignment for main shaft line of combined MW/CU (6402615), installation of anchoring plate of CU brake (6401496), installation of anchoring plate of MW brake (6401497), mounting brake band’s support (6401498), rope end fastening on drum (6401499), instruction for changing brake lining (6402607), lubrication scheme for cable lifter (6402501), lubrication schema for hydraulic MW (6300061), recommended lubricants for ship’s deck machinery (6400011), oil quality and change instruction for deck machinery (6400012)
• 9. Mechanical Drawings – Cable lifter unit assembly W1/W2 (5205173-02/-01), mooring assembly W1/W2 (5205199-02/-01), mooring assembly M3 (5205207-02), mooring assembly M4-M6 (5205207-01), brake assembly (CU) W1/W2 (5205255-01), brake assembly W1/W2 (5204632-01), brake assembly M3-M6 (5205315-01), brake test kit assembly (5304727-01)
• 10. Instructions for Use – Hydraulic cable lifter unit (6403055), functional description brake remote control (6401469), instructions for use MW non-autotension local control (6403057), instructions for use power pack (6402582)

What This Manual Delivers

The Aquamaster-Rauma MW 150H / CU 76 U3 manual is a complete technical reference for the hydraulic anchoring and mooring winch systems installed on the Newport News Shipbuilding Product Carrier series. It opens with the scope of delivery, complete winch specifications, and a weight table, then walks through the full installation sequence – from hydraulic pipe design and flushing through pressure testing, oil filling, electric motor start-up, bleeding, and system adjustment.

Technicians will find the complete hydraulic and electric drawings – including the hydraulic power pack type HP3-2×98 with its 250 bar working pressure, 2 x 78 kW electric motor drive, and 950 l tank capacity, plus the Staffa HMC200 dual displacement hydraulic motor and PVH piston pump documentation. The manual also includes the JOUKA ball valve series data, DPS2 differential pressure sensing valve details, oil cooler specifications, and magnet-operated float switch installation instructions.

For maintenance and repair, the manual provides service intervals at 50 hours, 12 weeks, and 52 weeks, with specific procedures for changing return filter elements, cleaning magnets, checking working pressure and pressure relief valve settings, and testing hydraulic oil contamination levels. Complete spare parts lists cover hydraulic, electric, and mechanical components with part numbers and quantities.

Why This Manual Matters

Hydraulic anchoring and mooring equipment operates under extreme loads – the cable lifter alone has a brake holding load of 197 tonnes and an anchor break-cut pull of 42.5 tonnes. The mooring drums each handle 15 tonnes nominal load with 50 tonne brake holding capacity. Incorrect installation, maintenance, or operation of these systems can result in equipment failure, anchor loss, or injury. This manual gives the exact tightening torques, alignment tolerances, flushing procedures, and pressure settings needed to keep the equipment operating safely and within class requirements.

IMAGES PREVIEW

Instant PDF Delivery

This Aquamaster-Rauma MW 150H / CU 76 U3 hydraulic anchoring and mooring equipment manual is delivered as an instant PDF download after purchase – no shipping, no waiting. The file is fully printable and can be viewed on any device: workshop computer, laptop, tablet, or smartphone. Use it on the dock, in the engine room, or at the winch control station. Keep a printed copy in the vessel’s technical library and a digital copy on your service laptop for immediate reference during installation, troubleshooting, and routine maintenance.