UniCarriers FD30C3Z FD30T3Z Diesel Forklift Chassis Parts Catalogue – Volume 1 of 2 PDF

Description

UniCarriers FD30C3Z FD30T3Z Chassis Parts Catalogue – Volume 1 of 2

This is the chassis volume of the UniCarriers parts catalogue covering the FD30C3Z and FD30T3Z diesel-powered forklift trucks. It is published as document number PCFJE-2U8150, Volume 1 of 2, and it is the volume you reach for when you need the exact part number, quantity and serial-number break for anything mounted on the chassis, driveline, steering, brakes, electrical system or bodywork. Every section is laid out as a numbered illustration matched to a part list, so you identify the item on the drawing, read the item number, and cross it to the part number, description, required quantity and the serial number range it applies to.

File Details

• Manual type: Parts catalogue (illustrated parts list)
• Brand: UniCarriers Corporation
• Models covered: FD30C3Z, FD30T3Z
• Document number: PCFJE-2U8150
• Volume: 1 of 2 (Chassis Parts)
• Engine reference: C240 diesel
• Language: English and Japanese (bilingual section headings, English part descriptions)
• Format: PDF
• Page count: 600

Chapters Covered

The contents pages list every figure group in this volume. In order, this chassis volume covers:

• Engine mount – brackets, cushions, bolts and washers, RH and LH
• Air cleaner – assembly, outer element, inner element, cover, latch, vacuator valve, label, bracket
• Air cleaner and intake duct variations, including pre-cleaner assemblies
• Air duct – air-duct hose, air-intake hose, clips, intake duct and intake pipe
• Cooling unit – clutch and torque-converter versions
• Fan shroud – shroud, edging, fan guard
• Radiator parts and reserve tank – radiator assembly, cap, cock, O-ring, hose, clip, bracket, band, reserve tank, cap, packing
• Radiator hose – upper and lower hoses, clips
• Dust screen – screen and edging
• Fuel system – filter, cartridge, sensor, plugs, gaskets, fuel hoses, clips, electric bracket
• Exhaust system – muffler, catalyst, gaskets, cushion rubbers, washers, bolts, vertical muffler variants
• Exhaust system with vertical muffler and head-guard mounted brackets
• Front tube and joint
• Combination meter – meter assembly and cover
• Front guard wire harness – clutch and torque-converter versions
• Combination switch – turn-signal switch, horn contact
• Electric parts – horn, flasher unit, fuse box, fuses, starter switch, spare keys, relay, timer, glow-plug relay, resistor, diode, brackets
• Engine wire harness – clutch and torque-converter versions
• Battery and battery case – battery, fusible link, positive and negative cables, terminals, cap, lead wire
• Head lamp and front combination lamp
• Rear combination lamp – lamp assemblies, lenses, bulbs, brackets, reflectors, harnesses
• Drive unit mount – clutch and torque-converter versions
• Change lever – direction and speed levers, brackets, shafts, push-pull cables, knobs, boots
• Clutch – clutch housing, bushings, seals, retainer support, yoke, shaft, clutch cover and disc
• Mission case – case, back-lamp switch, covers, bearings, shift rod, forks, springs, balls, shift arm and lever, breather, level gauge
• Mission gear – shafts, gears, bearings, shims, snap rings, synchro components
• Torque converter case – case, torque converter and plate assembly, pistons, springs, plugs, packings, gaskets, level gauge
• Charging pump – pump assembly, case, drive and driven gears, oil seal, support
• Control valve – valve assemblies, covers, relief pistons and springs, plugs, O-rings, spools, filters, solenoid valve
• Licence lamp – bracket, lamp, body, bulb, lens, rivet, wire harness, lead wire, cover
• Rear working light – bracket, head lamp assembly, lens, rim, housing, reflector, gasket, bulb, bracket, spring, wire lead
• Rear working light wire harness
• Revolving light and revolving light wire harness
• Back buzzer – buzzer, brackets, bolts, lead wires, switch, grommets
• Heater unit – heater unit, switch, duct, grille, brackets, cover, edging, seal, grommet, wire harnesses, decal
• Heater valve and elbow
• Spot light – lamp, bulb, bracket, nut, wire harness, clamp
• Fan – fan, brackets, wire harnesses, lead wires, relay
• Lift lock valve wire harness and diode
• Interlock – clutch and torque-converter versions, relays, timer, buzzer, diodes, grommets, lead wires, seat-switch harnesses
• Tilt horizontal system – dog bracket, limit switch, connector, sensor bracket, proximity switch, wire harnesses, diodes, relays
• Tilt horizontal lead wire
• Ammeter and lead wire
• Speed meter – meter, harness, sensor
• Torque converter thermometer and pressure meter
• Speed detector unit and speed alarm system
• OK monitor – lead wire, harness, relay, bracket, warning module
• Load meter – meter assembly, decal, retainer, harness, micro switch, bracket
• Drive axle – housing, breather, plugs, bolts, pins, axle supports, shims
• Drum hub – drive shaft, packing, reamer bolts, hub and drum, hub bolts and nuts, taper roller bearings, oil seals, retainers
• Propeller shaft – shaft, flange bolts, cover
• Reduction and differential – differential assembly, reduction gears, bearings
• Differential – carrier and cap assembly, adjusting nuts, lock plates, support bearing, covers, oil seal, pinion cover, hypoid gear assembly, bearings, pinion nut, shims, cross case assembly, spider, no-spin assembly components
• Wheel brake – brake assemblies RH and LH, shoe and lining kits, back plates, wheel cylinder, adjusters, levers, springs, shoe-hold pins and cups, guide plates, parking cable
• Steering wheel unit – steering shaft assembly, column tube, bearings, snap rings, tilt-lock lever
• Steering wheel – wheel assembly, knob, cap, horn pad, switch, spring, plunger, cancel cam cover
• Orbitrol and orbitrol fitting – orbitrol assembly, seal kits, needle bearing kits, valve assemblies, controller assemblies, elbows and O-rings
• Steering axle – axle assembly, knuckles RH and LH, kingpins, thrust and needle bearings, dust seals, oil seal seats, shims, hubs, hub bolts, taper roller bearings, castle nuts, yokes, pins, potentiometer, adapter, packing, cover
• Axle support – rear axle support, bushings, shims, bolts, fittings
• Hub nut
• Fender – front RH and LH
• Front wheel and rear wheel – wheel assemblies by tyre and rim code, tyres, tubes, flaps, rims, side rings, lock rings, rim bolts and washers
• Power cylinder – cylinder assembly, overhaul kit, piston rod assembly, seals, caps, bushings, packings, back-up rings, dust seals, O-rings, cylinder body, bolts
• Power cylinder boot
• Overhead guard – head guard assemblies, grips, seals, pop rivets, bolts
• Front lamp bracket and rear lamp cover
• Head guard parts – mirror, vinyl hose, canvas, brackets
• Pop rivet
• Accel pedal – pedal assembly, support, shaft, cable, clevis pins, link assembly, roller, bushing, spring
• Foot pedal – clutch and torque-converter versions, pedal assemblies, bushings, brackets, shafts, inching cable
• Foot pedal cylinder – clutch and torque-converter versions, clutch master cylinder, brake master cylinder, reserve tank, hoses, clips, release cylinder
• Brake pipe – RH and LH pipes, clips, clutch master pipe, brake hose
• Foot pedal parts – head covers, springs, rubber
• Clutch master cylinder, brake master cylinder, clutch release cylinder – assemblies, repair kits, internal components
• Brake lever – parking brake lever, micro switch, wire harness, plus [PLR] and [EXB][EXC][EXK][EXP] variants
• Frame – frame and drain plugs
• Oil tank – return pipe, return filter assembly, suction filter, bolt, packing
• Oil cap and level – oil cap, breather cap, hose, clips, sub tank
• Fuel tank – top plate, packing, bolts, fuel gauge, gasket, wire
• Balance weight – balance weight, bolts, washers, caps, covers, decals
• Front guard – guard assembly variants
• Bonnet – bonnet variants and seal
• Radiator cover – cover, bolts, knob bolts, E-rings, seals, rubbers
• Bonnet hinge – LH and RH hinges, bushings, bolts, nuts, washers
• Floor board – covers, brackets, floor board, caps, rubbers, angles, coin lock, key cylinder, keys
• Step and floor mat – step covers, plates, brackets, edging, floor mats
• Front cover – bracket, front cover, meter panel cover, lower cover, binder pocket, handle covers, tilt-lock cover, caps, grommets
• Side cover – LH and RH covers, fuel-cap cover, springs, foams, edging, lock, keys
• Front side cover – RH and LH covers
• Bonnet parts – bonnet catch assembly, bushing, hook, spring, snap pin, rubber stoppers, gas spring, bonnet seal rubbers, insulators, clips, seal panel covers, bonnet seats, grommet
• Seat – seat assemblies with shields, tracks, wires, seat belts, absorbers, tension springs, seat switch, seat-switch wiring, clips, plus variants for [HGL], [SIL], [EXE], [EXN], [OKM], [EXB], [EXC], [EXK], [EXP] and combinations

That list is broad, and it is worth understanding what it means in the workshop. This is not a service manual with repair procedures and torque figures – it is a parts identification volume. Its value is precision. When a cushion rubber under the engine mount has collapsed, or a hydraulic hose on the tilt horizontal system has chafed through, or a rear combination lamp lens has cracked, the part list gives you the number for the exact variant of FD30C3Z or FD30T3Z you have in front of you. Where a component changed during production, the Remarks column splits the part by serial number, so you order the version that matches the truck rather than the version that matches someone else’s truck.

How the Catalogue Is Organised

Each figure carries a FIG. number and a page number, and the contents pages at the front of the volume are the index into all of them. Two columns headed a and b show whether the figure applies to the FD30C3Z, the FD30T3Z, or both. That distinction matters more than it first appears, because the two models diverge at the driveline: the C3Z is a clutch machine, the T3Z is a torque-converter machine, and the catalogue separates the two wherever the parts differ – cooling units, drive unit mounts, transmission cases, gear trains, charging pumps, control valves, foot pedals, foot pedal cylinders and brake pipes all have dedicated sections for each.

Serial Number Break Points

Parts changed over the production life of these trucks, and the catalogue handles this with serial-number splits rather than a single blanket part number. Sections are broken at points such as 1-3431 / 3432-6842 / 6843-, 1-4668 / 4669-, 1-1742 / 1743-2972 / 2973-, 1-2972 / 2973-7589 / 7590-, 1-5347 / 5348-, 1-31053 / 31054-, and many more across the individual figures. Before you order anything from this volume, find the machine’s serial number on the name plate and check the Remarks column against it. This is exactly the step the catalogue’s own introduction tells you to take, and it is the difference between a part that fits and a return.

Why the Genuine Part Numbers Matter Here

Forklift chassis components are not generic. Engine mount cushions set driveline alignment; brake shoe and lining kits are matched to a specific back plate and wheel cylinder; steering axle kingpins, thrust bearings and shims are toleranced as a set; orbitrol seal kits and needle bearing kits are specific to the unit fitted. Substituting by appearance rather than by number is how vibration, brake drag, steering wander and premature seal failure get introduced into a machine that was previously fine. The catalogue gives you the number UniCarriers assigned, along with the required quantity per assembly, so a rebuild is ordered complete the first time.

What This Volume Does Not Contain

This is Volume 1 of 2 and it is the chassis volume. It does not contain the mast and fork sections – those sit in Volume 2 along with the hydraulic line routing, control valve fittings and the remaining mast-related figures. If you are working on a lift cylinder, mast piping, a tilt cylinder, a fork or a backrest, you need the second volume. This volume covers everything from the frame and counterweight forward through the driveline, and everything bolted to the operator platform and bodywork.

Who This Is For

It suits anyone who keeps an FD30C3Z or FD30T3Z running: fleet workshops, independent forklift engineers, parts counters building orders, and owners doing their own maintenance who are tired of ordering the wrong variant. The bilingual headings make it usable whether you read the Japanese section names or the English ones, and the English part descriptions carry the detail.

Get the Right Part Number the First Time

With this UniCarriers FD30C3Z FD30T3Z chassis parts catalogue on hand, you can identify an engine mount bracket or a cushion rubber, trace a broken rear combination lamp back to its body, lens and bulb numbers, order the correct clutch or torque-converter driveline part for your specific machine, match a steering axle kingpin and bearing set to your serial number, pick the right wheel assembly by tyre and rim code, and confirm the required quantity for every fastener, shim, snap ring, O-ring and seal in an assembly before you strip it. It supports real work: brake overhauls, steering axle rebuilds, transmission case work, wiring harness replacement, overhead guard and body panel repair, seat replacement and electrical fault tracing through the fuse, relay and harness sections.

Getting the number right is the whole point. A wrong brake shoe and lining kit wastes a day; a wrong shim pack changes differential set-up; a wrong harness connector leaves you chasing a fault that is not there. This volume removes the guesswork by tying every part to the figure it appears in and the serial range it belongs to.

IMAGES PREVIEW

Delivery is instant. The catalogue arrives as a PDF download immediately after payment – no shipping, no waiting on a disc. Open it on a laptop or tablet in the workshop, print the specific figure and part list you are working from, and keep the whole volume searchable on any device you have to hand.