Volvo Penta Diesel Fire Fighting Pump Unit User Manual – 360 m³/h FiFi Pump Set TAMD63L

Description

Volvo Penta Diesel Fire Fighting Pump Unit User Manual

This is the complete user manual for the diesel-driven fire-fighting pump unit rated 360 m³/h at 130 metres total head, identified as project F-22.12.13. Built by Fischcon Trading & Engineering BV for Volvo Penta AB and covering hull numbers 476, 477, 478, this document provides the operating, installation, and maintenance procedures for the skid-mounted FiFi pump set.

The unit combines a Nijhuis NCD1-150-420 non-self-priming, single-stage, centrifugal, horizontal end-suction fire pump with a Volvo Penta TAMD63L diesel engine rated at 212 kW (2200 rpm). Pump and engine are close-coupled via a Centa CFD-198-75-115-107 flexible shaft coupling, and the complete assembly is mounted on an anti-vibration skid.

File Details

• Manual type: User Manual / Operation & Maintenance Manual
• Brand / Builder: Fischcon Trading & Engineering BV for Volvo Penta AB
• Document reference: Manual F-221213 rev2.doc / Project F-221213
• Revision: 0 (April 2003)
• Language: English
• File format: PDF
• Page count: Approx. 200 pages

Chapters Covered

• Introduction — Intended Use, Description, Brief Technical Specification
• Safety — Warnings, Cautions, Personal Protection, Electrical and Pressure Hazards
• Transport, Inspection and Storage — Lifting, Weight Calculation, Receipt Inspection, Storage Conditions
• Assembly / Installation — Siting, Lifting, Pipework, Wiring, Fuel Supply, Exhaust
• Commissioning — Pre-Start Checks, Alignment, Battery Connection, Pipe Connection, Pump Seal Check, Leak Testing, Function Testing
• Operation — Pre-Start Check, Start Procedure, Stop Procedure, Foam Proportioner Operation
• Maintenance — General Remarks, Scope, Warnings, Inspections / Maintenance Logs, Periodic Maintenance (Regular and Yearly), Spare Parts
• Checklists — Commissioning Checklist, Operational Check-List, Regular Inspection Check-List, Periodic Inspection Check-List, Maintenance Track-List
• Repairs, Dismantling and Disposal
• Appendices — Drawings & Test Results, Equipment Documentation
• Volvo Penta TAMD63L, TAMD63P, TAMD71B, TAMD72P, TAMD72WJ Instruction Book

Beyond the FiFi-specific operating and maintenance chapters, this manual embeds the complete Volvo Penta instruction book for the TAMD63L, TAMD63P, TAMD71B, TAMD72P, and TAMD72WJ engines. That section alone covers safety precautions, running-in, fuel and lubricants, instrumentation, controls, starting, checks during operation, manoeuvring, safety systems, after-operation procedures, freezing protection, periodic care and maintenance schedules, and a detailed technical description of the engine’s lubrication, fuel, cooling, and electrical systems.

The FiFi-specific content is unusually practical for a fire-fighting pump set. Because these units sit idle for long periods and must function instantly when called upon, the manual places heavy emphasis on pre-start checks, weekly and yearly inspection routines, and the use of log sheets. The commissioning chapter walks through alignment, pipe connection, battery hookup, pump shaft seal verification, and function testing including simulated shutdowns. The operation chapter gives a numbered start and stop sequence with specific speed and pressure targets — for example, adjusting to approximately 5 bar before opening the discharge valve, then increasing to full flow — and cautions against running with a closed discharge valve for more than a few minutes.

What This Manual Enables You to Do

• Commission a new or re-commissioned FiFi pump set correctly, following the manufacturer’s alignment, piping, electrical, and fuel connection steps.
• Operate the unit safely and correctly, including foam proportioner engagement, monitor valve sequencing, and shutdown procedure.
• Carry out regular weekly inspections of pump shaft sealing, bearing temperature, engine fluids, drive belts, and fuel pre-filters.
• Plan and record periodic yearly maintenance, including pump bearing, packing rings, shaft sleeves, sealing rings, and impeller replacement.
• Understand the engine’s own maintenance schedule, oil and coolant requirements, and electrical system through the embedded Volvo Penta instruction book.
• Order spare parts with the correct Fischcon project reference, equipment make/type/serial details, and part descriptions using the included spare parts order form.
• Interpret the general arrangement drawing, P&I diagram, and E-scheme to understand piping and instrumentation layout.

Fire-fighting equipment is life-saving equipment. The manual states plainly that it should be tested on a regular basis and that a major annual check-up is recommended so the unit can and will save lives when needed. Correct commissioning, regular inspection, and proper shutdown procedures are not optional — they are what separate a pump set that starts first time from one that fails when it matters. This document is the reference the operator, the maintenance technician, and the commissioning engineer all need in one place.

Delivery

IMAGES PREVIEW

Instant PDF download after payment. No shipping, no waiting. Read it on any device — laptop, tablet, or phone — or print the pages you need for the workshop or the pump room. The checklists and maintenance track-list pages are designed to be copied and filled in, making a printed copy genuinely useful alongside the digital file.