Xerox 8850 / 510dp Wide Format Printer Service Manual (701P40824) – PDF

Description

Xerox 8850 / 510dp Wide Format Printer Service Manual (701P40824) – PDF DOWNLOAD

DESCRIPTION

This is the official Xerox 8850 / Wide Format Print System 510dp Series Service Manual, Part Number 701P40824, issued September 2003.
It replaces earlier revision 701P39271 (April 2003) and includes all updated diagrams, revised RAPs, updated parts lists, fuser specifications, cutter adjustments, chain tension procedures, and new maintenance intervals.

This manual supports both product names used by Xerox:

• Xerox 8850 Wide Format Printer

• Wide Format Print System 510dp (formerly Synergix 510dp)

All service procedures, diagnostics, and repairs apply to both models.

TABLE OF CONTENTS 

Preface

Table of Contents

1 – Safety

2 – Product Records and Maintenance

Includes:

• Scheduled service intervals

• Drum, cleaner, fuser, BTR, cutter & drawer maintenance

• Toner dust filter & ozone filter replacement

• Developer module maintenance

• Media feed chain tension adjustments

• Safety notices & ESD precautions

3 – Briggs/Daihatsu Gasoline Engine

Briggs–Daihatsu 3LC Gas Engine Information

• Specifications

• Operation

• Troubleshooting

• Cleaning & adjustments

4 – Briggs/Daihatsu Diesel Engine

Briggs–Daihatsu 3LC Diesel Engine Information

• Fuel system

• Injection components

• Cooling and lubrication systems

• Disassembly & testing

5 – Kohler Gasoline Engine

Kohler Engine Service Manual

• Tech specs

• Troubleshooting charts

• Carburetor/fuel system service

• Electrical components testing

6 – Drive Train

• Media drive motor

• Roll feed mechanisms

• Clutch systems

• Gear trains

• Chain tension ADJ 7.1 (with updated specifications)

7 – Chassis

• Frame layout

• Doors & interlock switches

• Drawer assemblies

• Transport guides & structural components

8 – Electrical System

• Status code RAPs (C1-01, C2-01, E2-01, LL-21, LL-41, etc.)

• Power supplies (LVPS, HVPS, AC Module)

• Sensors, motors, actuators

• Control panel, POST diagnostics

• Image quality diagnostics & electrostatic checks

• Controller/IOT communications

9 – Hydraulic System

(Includes Sauer Danfoss Steering Control System)

• Steering hydraulics

• Pressure valves

• Hydraulic diagram set

• Pump & control valve information

10 – Front Wheel Drive (4WD)

• 4WD engagement control

• Components, bearings, axles

• Wheel motor inspection

• Troubleshooting mechanical drive issues

11 – Electrical Schematics

• Complete BSDs

• Wiring diagrams

• Sensors, motors, PWBs

• Interlock routing

• Power distribution diagrams

⭐ Key Features of This Manual

✓ Complete RAPs (Repair Analysis Procedures)

• Status code troubleshooting
• Image quality defect repair
• Electrical, mechanical, and hydraulic fault isolation

✓ Full Parts Lists & Exploded Views

Detailed PL references for every assembly.

✓ Wiring Diagrams & BSDs

All page-level wiring diagrams for correct tracing and diagnostics.

✓ Fuser, Cutter, and Developer Service

• Temperature calibration
• Web oiler adjustments
• Cutter cam lubrication
• Dust trap and filter replacement

✓ Media Handling & Registration

• Roll sensor checks
• Chain tension adjustments
• Exit drive inspection
• Registration window reforming (TSB 8850-057)

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