Yale GP GLP GDP040-070VX Lift Truck Parts Manual – 524240895

Description

Yale GP GLP GDP040-070VX Parts Manual (B875) – 524240895

This Yale GP GLP GDP040-070VX Lift Truck Parts Manual (document number 524240895) is the complete illustrated parts reference for the GP/GLP/GDP040VX through GP/GLP/GDP070VX series. Published in September 2008 under the B875 serial prefix, it covers gasoline, LPG, and diesel configurations across the 4,000 lb to 7,000 lb capacity range. The manual is organized into 19 major sections with exploded illustrations, part numbers, descriptions, quantities, and serial number breaks so you can identify the exact component for your truck without guesswork.

File Details

• Manual Type: Illustrated Parts Manual
• Brand: Yale
• Models Covered: GP040VX, GP050VX, GP060VX, GP070VX, GLP040VX, GLP050VX, GLP060VX, GLP070VX, GDP040VX, GDP050VX, GDP060VX, GDP070VX
• Serial Prefix: B875
• Document Number: 524240895
• Publication Date: 09/2008
• Language: English
• Page Count: 1,010 pages
• File Format: PDF

Chapters Covered

This Yale GP GLP GDP040-070VX parts manual is divided into 19 major sections. Here is the full section list:

• Section 1 – General Truck: Cab, frame and light harness, floorplates and covers, hood assembly, counterweights, cowl mount, overhead guard, seats, labels, forks, load backrest extension, fender extensions, heater hoses, control lever labels, electronic lever labels, joystick labels
• Section 2 – Engine Assembly: Engine mounting, fan assembly, flywheel and housing, cylinder block, cylinder head, camshaft and valves, crankshaft and pistons, oil pump and filter, timing gear cover and oil pan, intake and exhaust manifolds, emission control system, assembled engine (GM 2.4L, Mazda 2.0L/2.2L, Yanmar 2.6L/3.3L), alternator and mounting, cooling system, lubrication system
• Section 3 – Exhaust System: Exhaust systems for GM 2.4L gasoline and LPG, Mazda 2.0L and 2.2L gasoline and LPG (2006 and 2007 emission compliant engines), Yanmar 2.6L and 3.3L diesel
• Section 4 – Cooling System: Cooling systems for GM 2.4L, Mazda 2.0L/2.2L, and Yanmar 2.6L/3.3L with serpentine and square wave radiators, internal and external oil coolers, cooling manifold
• Section 5 – Fuel System: Air intake system, fuel system hoses, fuel regulator, fuel pump and sender, fuel supply system, fuel filter and water separator, fuel injection system, LPG tank brackets, mixer and throttle body assembly, electronic pressure regulator assembly and kit, throttle cable assembly, throttle pedal, throttle position sensor, directional control pedal assembly
• Section 6 – Electrical System: Cowl electrical, instrument cluster, chassis electrical, power distribution module, engine electrical components, engine electrical system, engine control module, fuel system sensors, impact sensor, engine safety electrical system, distributor, battery cables, alternator and mounting, sealed alternator, lights, transmission electrical system, mast electrical, load weigh electrical, wire harnesses (chassis, engine, cowl, transmission, lights, hydraulic cooler), electronic control levers, joystick
• Section 7 – Transmission: Transmission mounts (single speed three piece housing, single speed two piece housing, dual speed three piece housing), torque converter, transmission cooling, transmission assemblies (single speed dry brake, single speed wet brake, dual speed), input/forward clutch, counter/reverse clutch, forward clutch high, input/forward clutch low, control valve
• Section 8 – Drive Axle: Drive axle and attaching parts (wet brake), axle housing, bevel gear, differential, park brake, wet brakes, wheel hub, drive axle assembly (dry brake), drive tire and wheel (pneumatic radial, single, wide tread), dual drive wheels and tires
• Section 9 – Steering System: Steering column and attaching parts, steering column assembly, steering lines, steering control unit, steer axle, steer cylinder, steer tires and wheels (40-50VX and 40-70VX)
• Section 10 – Brake System: Brake linkage (single pedal dry brake, dual pedal dry brake, single pedal wet brake, dual pedal wet brake), master cylinder, brake assembly (dry brake), brake master cylinder assembly (wet brake), park brake assembly, brake cooling system
• Section 11 – Hydraulic System: Hydraulic supply and return, gear pump assembly, gear pump, hydraulic filter, hydraulic hoses (lift, tilt, auxiliary), hand levers (three function and four function, with and without detented levers), control valve assembly (manual control, electronic control), valve assembly (lift and tilt, lift and lower), auxiliary one and two, outlet section, hydraulic control valve (electro hydraulic poppet valve, electronic valve assembly, electronic valve inlet/outlet/tilt/auxiliary sections), tilt cylinder and mast installation, tilt cylinders
• Section 12 – Mast – Two Stage Limited Free-Lift: Outer mast, inner mast, main lift, main lift cylinders
• Section 13 – Mast – Three Stage Full Free-Lift: Outer mast, intermediate mast, inner mast, main lift, main lift cylinders, free-lift, free-lift cylinders
• Section 14 – Mast – Two Stage Full Free-Lift: Outer mast, inner mast, main lift, main lift cylinder (right hand and left hand), free-lift, free-lift cylinders
• Section 15 – Attachments and Header Hose Group: Carriage (two stage limited free-lift, two stage full free-lift, three stage full free-lift), header hoses, integral side-shift assembly, integral side-shift cylinder, integral side-shift hydraulic hoses, auxiliary tube extensions
• Section 16 – Options: Strobe light, back-up alarm, mirrors (with cab and with overhead guard), accumulator and attaching parts, fire extinguisher, GM LPG regulator drain kit
• Section 17 – Field Conversion Kits: Swivel seat kits, weather protection kits, brake and inching pedal conversion, directional control, return to set tilt, hydraulic control conversions, header hose conversion kits, auxiliary tube extension kits, add on options (light kits, audible alarm kits), tread conversion kits, miscellaneous kits, hydraulic oil cooler kits, fork assembly kits
• Section 18 – Numerical Index: Complete numerical part number index with page and item references
• Section 19 – User Support Information: Service parts ordering instructions, technical service publications, operator training, service training course, service training materials

What This Parts Manual Gives You

The Yale GP GLP GDP040-070VX Parts Manual is built around the way a technician actually works on a lift truck. Each section opens with an exploded illustration that shows every component in its proper position, with callouts that correspond to a detailed parts table. That table lists the item number, part number, description, and quantity required. Where a truck configuration changes — depending on engine, transmission, brake type, mast type, or serial number — the manual uses key letters and footnotes to point you to the right part. Serial number breaks are shown for every assembly where production changes occurred, so you can match your truck’s serial number to the correct parts diagram and avoid ordering a component that fits a different production range.

All three engine families are covered in detail: the GM 2.4L gasoline and LPG engine, the Mazda 2.0L and 2.2L gasoline and LPG engines (both 2006 and 2007 emission compliant versions), and the Yanmar 2.6L and 3.3L diesel engine. Engine assembly sections include mounting, flywheel and housing, cylinder block, cylinder head, camshaft, valves, crankshaft, pistons, oil pump, timing gear cover, oil pan, intake and exhaust manifolds, emission control system, and cooling system components.

Transmission coverage includes both single speed and dual speed units, with separate breakdowns for dry brake and wet brake configurations, and detailed clutch pack illustrations for input/forward and counter/reverse clutches. The drive axle section covers wet brake and dry brake axle assemblies, differentials, bevel gears, axle housings, wheel hubs, and both pneumatic and solid tires in single, wide tread, and dual configurations. The steering section covers the steer axle, steering cylinder, steering control unit, steering column, and steer tires and wheels. The brake section covers brake linkage for both single and dual pedal setups, master cylinders for dry and wet brake systems, brake assemblies, and brake cooling systems.

Hydraulic system coverage is particularly thorough, with the gear pump assembly, hydraulic filter, hydraulic hoses for lift, tilt, and auxiliary functions, manual and electronic control valve assemblies, hand levers with and without detents, and all valve sections broken down to the individual spool, spring, poppet, and seal. The three mast sections — two stage limited free-lift, three stage full free-lift, and two stage full free-lift — cover outer, intermediate, and inner masts, main lift cylinders, free-lift cylinders, chains, sheaves, and all attaching hardware.

Section 15 covers carriages and header hoses for all mast types, along with integral side-shift assemblies, side-shift cylinders, and auxiliary tube extensions. Section 16 covers options like strobe lights, back-up alarms, mirrors, accumulators, and fire extinguishers. Section 17 is a complete field conversion kit reference for adding or changing features like swivel seats, weather protection, brake pedals, directional control, return to set tilt, hydraulic controls, header hoses, auxiliary tubes, lights, alarms, tread width, and hydraulic oil coolers. The Numerical Index in Section 18 lets you look up any part number and find the exact page and item number where it appears.

Model and Engine Coverage

This manual covers the following Yale lift truck models:

• GP040VX — Gasoline, pneumatic tires, 4,000 lbs rated capacity
• GP050VX — Gasoline, pneumatic tires, 5,000 lbs rated capacity
• GP060VX — Gasoline, pneumatic tires, 6,000 lbs rated capacity
• GP070VX — Gasoline, pneumatic tires, 7,000 lbs rated capacity
• GLP040VX — LPG, pneumatic tires, 4,000 lbs rated capacity
• GLP050VX — LPG, pneumatic tires, 5,000 lbs rated capacity
• GLP060VX — LPG, pneumatic tires, 6,000 lbs rated capacity
• GLP070VX — LPG, pneumatic tires, 7,000 lbs rated capacity
• GDP040VX — Diesel, pneumatic tires, 4,000 lbs rated capacity
• GDP050VX — Diesel, pneumatic tires, 5,000 lbs rated capacity
• GDP060VX — Diesel, pneumatic tires, 6,000 lbs rated capacity
• GDP070VX — Diesel, pneumatic tires, 7,000 lbs rated capacity

Engine options covered in the manual include the GM 2.4L (gasoline and LPG), Mazda 2.0L and 2.2L (gasoline and LPG), and Yanmar 2.6L and 3.3L (diesel). The manual also covers trucks built to GS and LPS spark-arresting specifications for hazardous location operation.

Serial number breaks are used throughout the manual to identify production changes. The main truck serial prefix for this model range is B875. Some assemblies also reference T133M, T134M, and L177B serial ranges. You will need your truck’s complete model and serial number (stamped on the nameplate) to use this parts manual effectively.

Why This Manual Matters

Ordering the wrong part costs time and money. This Yale parts manual eliminates that risk by giving you the exact part numbers for your truck’s configuration, engine, transmission, brake type, and serial number range. The exploded illustrations show how components fit together, which is invaluable when you are disassembling a complex assembly like a transmission, mast, or hydraulic control valve. The parts tables list every fastener, seal, bearing, gasket, and o-ring so you can order everything you need in one pass.

For shops that service multiple Yale trucks, this manual covers the full range of GP/GLP/GDP040VX through 070VX models with all three engine families. You can use the key and footnote system to quickly switch between dry brake and wet brake configurations, single speed and dual speed transmissions, and different mast types without needing separate manuals for each variant.

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Instant PDF Delivery

This Yale GP GLP GDP040-070VX Parts Manual is delivered as an instant PDF download. There is no shipping, no waiting for a physical book, and no risk of a damaged or incomplete copy. The file can be viewed on any device — computer, tablet, or smartphone — and pages can be printed as needed for use in the shop. Whether you are maintaining a single truck or running a fleet, having the parts manual available immediately means less downtime and faster repairs.