Yale GP/GLP/GDP040VX-070VX D875 Forklift Parts Manual 2015 – 550109075

Description

Yale GP/GLP/GDP040VX-070VX (D875) Forklift Parts Manual – Publication 550109075

This is the complete Yale parts manual for the D875-series forklift trucks covering the GP/GLP/GDP040VX, 050VX, 060VX and 070VX models – gasoline, LP gas and diesel powered – with rated capacities of 4,000, 5,000, 6,000 and 7,000 lbs. Released by Yale Materials Handling Corporation with a March 2015 date under publication number 550109075, this catalog supplies the exact part numbers, illustrated assembly breakdowns and quantity data needed to identify, order and replace components across the entire truck.

The manual is organized into 23 major sections with tabbed contents pages, a numerical index for reverse lookups, and clear identification of RH/LH parts, keys and footnotes for alternate assemblies. Whether you are rebuilding an engine, sourcing a mast cylinder, tracking down a hydraulic fitting or ordering a single seal, the correct group, item and part number are all here.

File Details

• Manual type: Parts Manual (illustrated replacement parts catalog)
• Brand: Yale Materials Handling Corporation
• Series: D875
• Models covered: GP/GLP/GDP040VX, GP/GLP/GDP050VX, GP/GLP/GDP060VX, GP/GLP/GDP070VX
• Power types: Gasoline (G), LP Gas (GL), Diesel (GD)
• Rated capacities: 4,000 lb / 5,000 lb / 6,000 lb / 7,000 lb
• Publication number: 550109075
• Publication date: March 2015
• Language: English
• Page count: 848
• Format: PDF

Chapters Covered

• Section 1 – General Truck: counterweight, overhead guard, hood assembly, seats and armrests, floorplates, fender extensions, forks, load backrest, labels, cabs, cab heater and condenser, cowl mount, dash panel and steering column cover
• Section 2 – Engine Assembly – Yanmar: cooling system (internal and external oil cooler), engine mounting, fan assembly, flywheel and housing, cylinder block, cylinder head, camshaft and drive gear, crankshaft and pistons, intake and exhaust manifold, gear housing, oil pan, lubrication, overhead and counterweight exhaust
• Section 3 – Engine Assembly – Kubota: exhaust system with catalytic converter, cooling system, flywheel housing and starter, engine mount, cylinder block, cylinder head and cover, dipstick tube, oil filter and pump, crankshaft, pistons, camshaft, water flange and thermostat, water pump, alternator, ECU, wire harness
• Section 4 – Engine Assembly – PSI: cooling system, exhaust system, engine mounting, front end auxiliary drive, transmission interface, ignition coil, starter, engine electrical, throttle body, lock-off valve, fuel regulating system, mixer/EPR and PCV air hoses, ECM mount, dipstick, exhaust adapter, water outlet, thermostat and housing, cab heater coolant, DCR coolant circuit, intake manifold, exhaust manifold, fuel rail, rocker cover, cylinder head, cylinder block, front cover and oil pan, piston and crankshaft, camshaft and valves, balancer, oil pump and filter, water pump
• Section 5 – Fuel System – LPG: air intake systems for PSI and Kubota, air filter assembly, pre-cleaner and duct, fuel system with and without low fuel sensor, LPG tank brackets (swing out and drop down), throttle pedal assembly
• Section 6 – Fuel System – Diesel: air intake and filter system, air filter assembly, pre-cleaner and duct, fuel system, fuel injection system, fuel filter and water separator, throttle cable, throttle position sensor, throttle pedal assembly
• Section 7 – Fuel System – Dual Fuel: fuel system, fuel pump and sender
• Section 8 – Electrical System – Common: RH chassis, power distribution module, cowl electrical, impact sensor, lights with cab and overhead guard, load weigh electrical, mast electrical, instrument cluster, mini-lever controls (three and four function), transmission electrical, wire harnesses
• Section 9 – Electrical System – LPG: engine electrical system, battery cables, RH chassis harness, battery disconnect switch
• Section 10 – Electrical System – Yanmar Diesel: engine electrical system, alternator and mounting, sealed alternator, RH chassis harness, engine harness, alternator harness
• Section 11 – Transmission: transmission cooling for Yanmar, Kubota and PSI, torque converter, torque converter housing, transmission mount, transmission housing and assembly, stator support housing, input/forward clutch, counter/reverse clutch, charge pump assembly
• Section 12 – Drive Axle: wet brake sheets 1-6, wet brake attaching parts, dry brake sheets 1-3, dry brake differential, drive tires and wheels (solid, radial Trelleborg, radial Continental, dual wheel, manufacturing option)
• Section 13 – Steering System: steering column (isolated diesel, non-isolated dual fuel and LPG), steering control unit, steering lines, steer axle, steer cylinder, steer tires and wheels
• Section 14 – Brake System: brake linkage (single/dual pedal, dry/wet), master cylinder assemblies, brake assembly dry brake, brake cooling system, park brake
• Section 15 – Hydraulic System: hydraulic supply and return, gear pump assemblies (low and high pressure), hydraulic filter, hydraulic hoses (lift, tilt, auxiliary), auxiliary hoses, hand levers (three and four function, with and without detents), control valve assembly (manual and electronic), control valve lockout group, manual valve anti-stall group, valve assembly lift and tilt, auxiliary one and two, outlet section, electronic valve sections (inlet, tilt, auxiliary one, auxiliary two), poppet valves, tilt cylinder and mast installation, tilt cylinders
• Section 16 – Mast – Two Stage Limited Free-Lift: outer mast, inner mast, main lift, main lift cylinder
• Section 17 – Mast – Three Stage Full Free-Lift: outer mast, intermediate mast, inner mast, main lift cylinder and attaching parts, free-lift cylinder and attaching parts, main lift cylinder, free-lift cylinder, plus manufacturing option pages
• Section 18 – Mast – Two Stage Full Free-Lift: outer mast, inner mast, main lift, main lift cylinder RH and LH, free-lift, free-lift cylinder
• Section 19 – Attachments and Header Hose Group: header hoses and attaching parts, auxiliary tubes, auxiliary quick disconnect manifold and hoses, carriages (two stage limited free-lift, two stage full free-lift, three stage full free-lift), integral side-shift carriage, integral side-shift cylinder, integral side-shift hydraulic hoses, fork positioner assembly
• Section 20 – Options: strobe light, back-up alarm, mirrors, fire extinguisher, accumulator and attaching parts
• Section 21 – Field Conversion Kits: add-on option kits, conversion kits, header hose conversion kits, weather protection kits
• Section 22 – Numerical Index: complete part number to page/item cross-reference
• Section 23 – User Support Information: service parts ordering instructions, technical service publications, operator training, service training course and materials

For anyone maintaining or rebuilding a Yale D875-series truck, this is the reference the dealer uses when you call with a part number and a serial number. Every major assembly is broken down into its components with illustrations keyed to item numbers, so you can see exactly how a component comes apart, which fasteners and seals belong with it, and which variants apply to your specific configuration – gasoline, LP gas or diesel, single or dual fuel, single or dual drive wheel, two stage or three stage mast, limited or full free-lift, manual or electro-hydraulic controls. The keys and footnotes flag the differences between the GP, GLP and GDP versions so you don’t order the wrong part because of a power-type mismatch.

Beyond the exploded views, the catalog includes a complete numerical index at the back – the fastest route when you already know the part number but not which assembly it belongs to – plus an abbreviations reference and identification guides showing where the truck serial number, mast serial number, carriage group number and attachment nameplate are stamped on the machine. That identification section alone saves hours when ordering, because you can match your truck’s stampings to the correct pages before you pick up the phone.

What This Parts Manual Enables You To Do

• Look up genuine replacement part numbers for every major system on GP/GLP/GDP040VX through 070VX trucks
• Identify the correct part for your specific power type, mast configuration, transmission and control arrangement
• Reassemble components correctly using the illustrated exploded views and quantity data
• Cross-reference part numbers quickly through the numerical index
• Locate the truck, mast, carriage and attachment identification numbers so you can confirm you are ordering for the right machine
• Find field conversion kits and add-on options if you are upgrading or retrofitting equipment

IMAGES PREVIEW

Having the correct part number the first time matters – wrong parts mean downtime, return shipping and a truck sitting idle. This manual gives you the assembly context, the RH/LH distinctions, the alternates and the footnotes that tell you when one part supersedes another or applies only to a certain serial break. The 550109075 publication is the same reference document the Yale dealer network uses, and it is delivered as an instant PDF download after checkout – no shipping, no waiting, viewable on any phone, tablet, laptop or desktop, and printable if you prefer a paper copy in the workshop.