ZF-ECOLITE S 5-42 Repair Manual 1307751103d – PDF DOWNLOAD

Description

ZF-ECOLITE S 5-42 Repair Manual 1307751103d – PDF DOWNLOAD

FILE DETAILS:

ZF-ECOLITE S 5-42 Repair Manual 1307751103d – PDF DOWNLOAD

Language : English
Pages : 88
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

ZF-ECOLITE S 5-42 Repair Manual 1307751103d – PDF DOWNLOAD

PREFACE:

• This manual is intended for skilled personnel who have been trained by ZF Friedrichshafen AG to carry out
  maintenance and repair work on ZF products.
• This manual deals with a ZF product in accordance with the state of development at the date of issue.
• However, due to continuing development of the product, repair work may require work practices and test or
  adjustment data which differ from those contained in this manual. We therefore recommend that work done on your
  ZF product is carried out only by skilled mechanics who have had their practical and theoretical training updated on
  a regular basis at our After-Sales Service training courses.

Service points equipped by ZF Friedrichshafen AG all over the world offer you:
1. Well-trained personnel
2. Specified equipment, e.g. specialized tools
3. Genuine ZF spares, to our latest specifications

• All work performed at these service points is carried out conscientiously and with care.
• Repair work carried out at ZF service points is guaranteed in accordance with the prevailing contractual
  warranty conditions.
• Damage resulting from work performed by non-ZF personnel in an improper or unprofessional manner, and any
  follow-on costs resulting from such work, are excluded from the contractual warranty agreement.
• This also applies where genuine ZF spares have not been used.

TABLE OF CONTENTS:

ZF-ECOLITE S 5-42 Repair Manual 1307751103d – PDF DOWNLOAD

Contents 1-01
Preface 1-02
General informat ion 1-03
Important work safety notice 1-04
Tightening torques 1-05
Cutaway views of transmission 1-06
Spring table 1-08
Adjustment data 1-09
Special tools 1-13
1 Dismantling into sub-assemblies 2-01
1 1 Removing shift mechanism 2-01
1 2 Removing bearing flange 2-02
1 3 Removing transmission shafts and selector rails 2-03
2 Dismantling sub-assemblies into parts 2-12
2 1 Dismantling shift mechanism 2-12
2 2 Dismantling bearing flange 2-14
2 3 Dismantling input shaft 2-15
2 4 Dismantling main shaft 2-16
2 5 Dismantling layshaft 2-23
2 6 Dismantling output housing 2-25
2 7 Dismantling input housing 2-27
3 Assembling parts into sub-assemblies 2-29
3 1 Assembling shift mechanism 2-29
3 2 Assembling bearing flange 2-32
3 3 Assembling input shaft 2-34
3 4 Assembling main shaft 2-35
3 5 Assembling layshaft 2-45
3 6 Assembling output housing 2-47
3 7 Assembling input housing 2-48
4 Installing/mounting sub-assemblies 2-51
4 1 Fitting together transmission shafts and selector forks 2-51
4 2 Mounting output housing and output flange 2-54
4 3 Adjusting tapered roller bearings for layshaft 2-57
4 4 Sealing and bolting together housing joint 2-59
4 5 Adjusting taper roller bearings for input shaft and main shaft 2-61
4 6 Mounting bearing flange 2-63
4 7 Mounting shift mechanism 2-65
4 8 Mounting speedo and switch 2-67
4 8 1 Mounting speedo 2-67
4 8 2 Mounting switch 2-67

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V