ZF Transmission 5 HP-19 Repair Manual – PDF DOWNLOAD

Description

ZF Transmission 5 HP-19 Repair Manual – PDF DOWNLOAD

FILE DETAILS:

ZF Transmission 5 HP-19 Repair Manual – PDF DOWNLOAD

Language : English
Pages : 132
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF Transmission 5 HP-19 Repair Manual – PDF DOWNLOAD

Selection of language 0
Repair manual 5HP19 1
Contents 3
1 General information 7
1 1 Picture of the transmission 7
1 2 Power flow diagram 9
1 3 Specifications 11
1 3 1 Screw torque specifications 11
1 3 1 1 Pump 11
1 3 1 2 Cylinder DG 11
1 4 Making adjustments 13
1 4 0 Preparing the clearance measurement tool 13
1 4 1 Adjusting clearance of brake F (snap ring) 15
1 4 2 Adjusting clearance of brake D (snap ring) 17
1 4 3 Adjusting clearance of brake G (snap ring) 19
1 4 4 Adjusting clearance of brake E (snap ring) 21
1 4 5 Adjusting clearance of clutch A (snap ring) 23
1 4 6 Adjusting clearance of clutch B (snap ring) 25
1 4 7 Adjusting clearance of brake C (snap ring) 27
1 4 8 Output play (shim) 29
1 4 9 Input play (shim) 31
1 4 10 Adjusting the switch (detent spring) 33
1 5 Tightening torques 35
1 6 Transmission test (test bench/vehicle) 37
1 7 Special tools 39
2 Removing assemblies 51
2 1 Removing the converter, oil pan and automatic control unit 51
2 2 Removing the oil supply 57
2 3 Removing the input assembly 59
2 4 Removing the tower 61
2 5 Removing the output assembly 63
Disassembly 65
2 6 Output assembly 65
2 7 Tower 67
2 7 1 Planetary drive 67
2 7 2 Clutch F 70
2 7 3 Brake D/G 71
2 8 Input assembly 75
2 8 1 Clutch E 76
2 8 2 Clutch A 77
2 8 3 Clutch B 78
2 9 Oil supply with brake C 79
2 9 1 Brake C 79
2 9 2 Pump 80
3 Assembly 83
3 1 Housing with selector mechanism and parking lock 83
3 2 Tower 87
3 2 1 Planetary drive 87
3 2 2 Clutch F 90
3 2 3 Brake DG with freewheel, 1st gear 92
3 3 Output assembly 97
3 4 Planetary drives I and II 101
3 5 Input assembly (with clutches A and B) 107
3 5 1 Clutch E (input) 107
3 5 2 Clutch A (input) 110
3 5 3 Clutch B (input) 113
3 6 Oil supply with brake C 115
3 7 Input assembly with oil supply 119
3 8 Automatic control unit, flow control valve, oil filter and oil pan 123
3 9 Position switch and converter 129

S.V 08/24