Bell B45D 6X6 ADT MK 6.1 Parts Manual – 872271 February 2010

Description

Bell B45D 6X6 ADT MK 6.1 Parts Manual – 872271 February 2010

This Bell B45D 6X6 ADT MK 6.1 Parts Manual is the complete illustrated parts catalog for the B45D 6X6 articulated dump truck, document number 872271, Revision A, issued February 2010. It covers the A845D61 machine with both Tier 2 and Tier 3 engine configurations, giving you every part number, exploded illustration, and assembly breakdown needed to identify and order the correct components for your truck.

File Details

• Manual Type: Illustrated Parts Manual / Parts Catalog
• Brand: Bell Equipment
• Model: B45D 6X6 ADT MK 6.1 (A845D61)
• Document Number: 872271
• Revision: REV A
• Publication Date: February 2010
• Language: English
• Page Count: 811 pages
• File Format: PDF

Chapters Covered

• Section 1: General Information – Page Layout, Bulletins, List of Abbreviations, Ordering of Parts, Machine Dimensions, Serial Number Plates, Engine Identification Tier 2 and Tier 3, PIN Identification
• Section 2A: Engine – Tier 2 – Engine & Misc Components, Guard Fan Belt, Crank Case, Timing Case, Oil Pan & Oil Dipstick, Cylinder Head & Valves, Decompression Valve Pipe, Crankshaft & Flywheel, Connecting Rods & Pistons, Camshaft & Timing Parts, Injection System, Fuel Lines, Fuel Filter, Turbocharger, Air Compressor, Inlet Manifolds, Exhaust Manifold, Starter Motor (Bosch and Mitsubishi), Alternator, Electrical Equipment, Oil Pump, Oil Filter & Oil Cooler, Turbocharger Oil Lines, Water Pump, Fan, Belt Tensioner & Belts, Engine Supports, P.T.O, Airconditioner Compressor, Cooling System, Fuel System Kit, Handlift Pump & Pre-Filter, Depth Fuel Filter, Fuel-Water Filter Unit, Exhaust Kit, Exhaust Shield Kit, Bin Heating Kit (Option), Non Bin Heating Kit, Air Intake Kit, Air Cleaner Assy, Pre-Cleaner Assy
• Section 2B: Engine – Tier 3 – Same comprehensive breakdown as Section 2A covering the Tier 3 OM502LA engine variant
• Section 3: Drivetrain – Transmission Kit (Details A & B), Main Housing, Fill Tube, Main Shaft, Flange, Front Support & Oil Pump, P1 Planetary, P2 Planetary, Control Valve (Parts 1 & 2), Oil Cooler, Torque Converter, Rotating Clutch, Converter Housing, P3 Planetary & Rear Cover, Cooler Box, Cooler Fan Assy, Cooler Assy, Transfer Case Cooler Kit, Transfer Box, Transfer Box Casing, Input Shaft Assy, Idler Shaft Assy, Rear Output Shaft Assy, Front Output Shaft Assy, Filtration System, Driveline Kit (Details A & B), Propshafts, Thru Drive Kit, Park Brake Kit, Park Brake Assy, Actuator Assy, Axle Front, Axle Middle (Details A & B), Axle Rear, Axle Drain Filler Plugs, Axle Guards, Final Drive WDB, Brake & Breather (Front, Middle, Rear Axle), Brake WDB Plate, Front & Rear Differential Assy, Middle Differential Assy, Middle Differential Lock Actuator, Wheel Set (Choice)
• Section 4: Hydraulics – VOAC Block Valve Positions, VOAC Block Valves, VOAC Block Tip Section, Accumulator Supply & Front Axle Breather, Hydraulic Tank Front Chassis Kit, Accumulator Kit (South Africa and Europe), Hydraulic Tank Filter Assy, Fan Motor & Cooler Hydraulic System, Fan Motor Parker (Option), Fan Motor Rexroth, Fan Motor Breakdown, No Cooler Option, Hayden Cooler Option, Tip Hoses & Test Points, Case Drain & Return Front Chassis, Pumps Suction & Delivery, Main Pump Damper, Damper Assy, Hydraulic Pump, Steering, Steering Control Valve Eaton, Steering Cylinder, Pump Emergency Steering, Kit Front Adaptive Suspension, Suspension Struts, Damping Valve Front Suspension Comfort Ride, Suspension Manifold, Hydraulic Kit Cab Global, Brake Pedal, Hydraulic Kit Cab Bell, Cab Tilt System, Cab Tilt Cylinder Breakdown, Pump Cab Tilt, Hydraulics Rear Chassis, Tip Cylinder Assy
• Section 5: Pneumatics – Front Chassis (Details A, B, C), Fan Purging Kit, Air Dryer Kit, Air Dryer Repair Kit, Reservoir Kit, Purge Tank Valve, Air Horn Kit Option, Rear Chassis, Cab Bell (Details A & B), Cab Global, Pneumatic Block Assy
• Section 6: Electrical – Cab Harness (Details A, B, C), Cab Fuse and Relay Panel Components, Windscreen Wiper Kit, Transmission Harness, Rear View Mirror Kit, Mirrors, Load Lights (Optional), Cab Beacon, Cab Worklights, Artic Reverse Light (Optional), Cab Memory Module (Optional), Cab Satellite Module, Cab Radio (Optional), Cab Rear Camera (Optional), Reverse Monitor, Kit Emergency Brake (Optional), Engine Harness, Headlight Grills (Optional), Light Breakdowns, Artic Harness, Battery Box, Transmission Harness, Front Chassis Pigtail, Fuel Heater (Optional), Rear Chassis Harness, OBW, Strain Gauge Kit, TPMS (Optional), TPMS Truck Assy, TPMS Tyre Assy, Electrical Connects (Sheets 1-8)
• Section 7: Frame & Body – Bonnet Kit (Bonnet Handle & Struts, Catch & Frame Assy, Rubbers & Fan Mountings), Cab Complete, Cab Shell, Cab Front Insulation Parts, Window Guard Handrails & Cab Mounting, Rear View Mirror Brackets, Cab Door Assy, Cab Windows, Window Catches, Door HVAC System, Cab Floor Insulation Parts, Cab Floor Mounting Parts, Cab Rear Seal Components, Cab Peak, Cab Peak Assy, Cab Interior Misc Parts (Details A & B), Cab Floormat & Pillar Cover, Roof Headliners, Kit Sound Foam, Steering Installation, Steering Column, Operator & Trainer Seat Installation, Trainer Seat Mounting, Seat Installation Sears High Back, Base Sears Seat Assy, Cab Air Ducting HVAC System, Aircon Dryer Unit & Piping, Aircon Unit, HVAC Kit Front Chassis, VOAC Mounting and Cover Kit, Grill Kit Tier 2, Grill Kit Tier 3, Belly Plate Kit, Front Chassis Kit, Cab Clamps, Front Chassis Clamps, Rear Chassis Clamps, RHS Mudguard, LHS Mudguard, Fuel Tank, Hydraulic Tank Battery Box, Front Suspension, Oscillation Joint Kit, Artic Joint Kit, Rear Chassis Kit, Bin Pivot, Bin Miscellaneous Parts, Bin Liner Kit (Optional), Spill Guard Kit, Tailgate Kit (Optional), Tailgate Grease Kit (Optional), Rear Suspension Common Parts (Details A & B), Rear Suspension Standard (Choice), Walking Beam OBW Standard (Choice), Rear Suspension Comfort Ride (Choice), Walking Beam OBW Comfort Ride (Choice), Front Chassis Grease Kit, Rear Chassis Grease Kit (Details A & B), Decals (Sheets 1-3)
• Section 8: Service Kits – 100HR, 500HR (Dry and Wet), 1000HR, 2000HR, 3000HR, 4000HR, 6000HR for both Tier 2 and Tier 3 engine configurations
• Section 9: Lubricants, Adhesives and Paints – Lubricants, Adhesives, Paints and Procedures
• Section 10: Special Tools – Engine OM 501/502 Service Tools (Kits 262129, 262130, 262131, 262132), Allison Transmission Tools, Engine & Transmission Alignment, Gear Ratio 17000 Transfer Case, Axles Diffs & WDB Repair & Overhaul, Suspension Repair & Overhaul, Hydraulics Repair and Overhaul, Frame & Oscillation Tools, Diagnostic Tools Driveline, Kit Allison DOC, Tyre Inflation Kit, GINA Programming Kit
• Section 11: Automatic Greasing System – Auto Greasing Kit, Greasing System Layout, Greasing Installation Main Lines, Front Twin Distribution Port Block, Middle Twin Distribution Port Block, Auto Greasing Kit, Twin Pump Components
• Section 12: Numerical Index – Complete part number index for fast lookup

Across all twelve sections, this Bell B45D parts manual delivers a level of detail that general service manuals simply cannot match. Every illustrated breakdown is paired with a parts list showing part numbers, quantities, descriptions, and serial number applicability. The exploded-view diagrams are designed so you can visually identify each component in an assembly, trace how parts fit together, and confirm exactly which item you need before placing an order. Whether you are rebuilding a Mercedes-Benz OM502LA engine, ordering replacement brake discs for the wet disc brake system, tracking down a hydraulic fitting in the VOAC block, or simply replacing a worn cab seal, the correct part number is here.

What This Parts Manual Gives You

This is not a generic service guide. It is the same illustrated parts breakdown used to support the Bell B45D 6X6 ADT MK 6.1 across its full production run. Each section opens with a clean illustration showing every component in its assembled position, numbered for cross-reference. The accompanying parts list provides the Bell part number, quantity required, description, and pin series range where applicable. Sections are organized by major system – engine, drivetrain, hydraulics, pneumatics, electrical, frame and body – so you can navigate directly to the area you are working on without wading through unrelated content.

Because the manual covers both Tier 2 and Tier 3 engine configurations side by side in dedicated sections, you can confidently order parts for either variant without risking a mismatch. The drivetrain section alone spans transmission internals, transfer box assemblies, propshafts, axles, differentials, final drives, and wet disc brakes, each with their own exploded views and part lists. The electrical section includes connector pinouts and harness routing, which is invaluable when tracing faults or replacing damaged wiring. The hydraulics section covers the VOAC block, steering, suspension, and cab tilt systems with valve positions and component breakdowns.

Engine Coverage: Tier 2 and Tier 3

The manual dedicates two full sections to the Mercedes-Benz OM502LA engine – Section 2A for Tier 2 and Section 2B for Tier 3. Each section follows the same logical breakdown: crankcase, timing case, oil pan, cylinder head and valves, crankshaft and flywheel, connecting rods and pistons, camshaft and timing, injection system, fuel lines and filtration, turbocharger, air compressor, inlet and exhaust manifolds, starter motor, alternator, oil pump and cooler, water pump, fan and belts, engine supports, PTO, air conditioning compressor, cooling system, fuel system, exhaust, and air intake. Having both tier variants in one document means you do not need to hunt down a separate manual if you own or service multiple machines.

Order the Right Part the First Time

Getting the wrong part costs time, money, and downtime. This Bell B45D 6X6 ADT MK 6.1 Parts Manual eliminates guesswork by showing you the exact component in its assembly context and providing the precise part number for ordering. Whether you are a fleet maintenance manager keeping Bell articulated dump trucks in service, an independent workshop repairing a customer’s machine, or an owner-operator handling your own maintenance, having this manual on hand means you can identify what you need, verify it against the illustration, and place an order with confidence.

IMAGES PREVIEW

Delivered as an instant PDF download after payment, this manual is available immediately – no shipping, no waiting. Use it on any device: laptop in the workshop, tablet in the field, or desktop in the office. Print only the pages you need for the job at hand. The searchable text and clear illustration numbering make navigation straightforward, and because it is a digital file, you can keep it backed up and accessible wherever you work.