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Bobcat S130 Skid-Steer Loader Service Manual 6986565 – 2009 PDF Workshop Guide

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Complete 743-page Bobcat S130 Skid-Steer Loader Service Manual (doc 6986565, 2009). Covers S/N A3KY11001-A3KY19999 with hydraulic, hydrostatic, engine, electrical and drive system procedures plus full specifications.

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Description

Bobcat S130 Skid-Steer Loader Service Manual 6986565 – 2009

This is the complete Bobcat S130 Skid-Steer Loader Service Manual, document number 6986565, published in 2009 and revised through July 2009. It covers machines within serial number range A3KY11001 through A3KY19999. The file runs 743 pages and gives a technician the full workshop-level information needed to service, diagnose, repair and adjust the S130 loader.

File Details

  • Manual Type: Service / Workshop Manual
  • Brand: Bobcat
  • Model: S130 Skid-Steer Loader
  • Serial Number Range: A3KY11001 – A3KY19999
  • Document Number: 6986565
  • Date: 2009 (revisions 3-08, 5-08, 3-09, 7-09)
  • Language: English
  • Page Count: 743 pages
  • File Format: PDF

Chapters Covered

The Bobcat S130 service manual is organized into the manufacturer’s standard section numbering. Each chapter opens with its own index so the technician can jump directly to the needed procedure.

  • Safety & Maintenance (10-01) – Foreword, safety instructions, fire prevention, serial number locations, delivery report, loader identification, lifting and blocking, lift arm support device, operator cab, control pedals and linkages, remote start tool kits, service schedule, spark arrestor muffler, stopping the engine, tire maintenance, transporting, towing, lubricating the loader.
  • Hydraulic System (20-01) – Hydraulic system information and symbols, main relief valve, hydraulic control valve (standard), hydraulic control valve (ACS/SJC), lift arm bypass control valve, hydraulic pump (standard), hydraulic pump (SJC), hydraulic/hydrostatic filters, hydraulic fluid reservoir, oil cooler, bucket position valve, rear auxiliary diverter valve, Bob-Tach (power) block, front auxiliary hydraulic coupler block, cylinders (lift, tilt, Bob-Tach).
  • Hydrostatic System (30-01) – Hydrostatic system information and troubleshooting, hydrostatic motor, hydrostatic motor carrier, hydrostatic motor carrier (SJC), charge pressure, hydrostatic pump, hydrostatic pump (SJC), drive belt, case drain filter.
  • Drive System (40-01) – Brake, drive components, axle seals, axle sprocket and bearings, chain removal and installation, chaincase, chaincase covers.
  • Main Frame (50-01) – Seat bar, operator cab, operator seat, operator seat (suspension), Bob-Tach (hand lever), Bob-Tach (power), lift arms, rear grill, rear door, fuel tank, control pedals and linkages, control pedals (ACS), control panel, control panel (SJC), control handles/levers, windows, rear door latch.
  • Electrical System & Analysis (60-01) – Electrical system information, battery, alternator, starter, instrument panels, lights, main Bobcat controller, Bobcat controller (ACS), Bobcat controller (SJC drive), speed sensors (SJC), diagnostics service codes, BICS, seat bar sensor, traction lock, control system (ACS), electrical/hydraulic controls, service PC, calibration, steering drift compensation, flywheel RPM sensor, control panel setup, password setup, maintenance clock, back-up alarm system.
  • Engine Service (70-01) – Engine information, specifications, engine speed control, muffler, air cleaner, engine cooling system, lubrication system, fuel system, cylinder head, crankshaft and pistons, camshaft and timing gears, flywheel and housing.
  • Heater (80-01) – Heater system, regular maintenance, troubleshooting, heater unit, heater coil, heater fan, heater valve.
  • Specifications (SPEC-01) – S130 loader specifications, torque specifications for bolts, hydraulic connection specifications, hydraulic/hydrostatic fluid specifications, conversions.

Altogether, this Bobcat S130 service manual is a full workshop reference rather than a quick-start guide. It pairs step-by-step mechanical procedures with hydraulic schematics, wiring diagrams, exploded component views, torque values, and fluid capacity tables. The diagnostic service code list is particularly useful for interpreting what the loader’s monitoring system is reporting before any tools come out.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œBobcat S130 Skid-Steer Loader Service Manual 6986565 – 2009 PDF Workshop Guide” are as follows:

MAINTENANCE SAFETYp. 3
ALPHABETICAL INDEXp. 5
CONTENTSp. 7
FOREWORDp. 8
SAFETY INSTRUCTIONSp. 11
FIRE PREVENTIONp. 13
Maintenancep. 13
Operationp. 13
Electricalp. 13
Hydraulic Systemp. 13
Fuelingp. 13
Startingp. 13
Spark Arrestor Exhaust Systemp. 13
Welding And Grindingp. 14
Fire Extinguishersp. 14
SERIAL NUMBER LOCATIONSp. 15
Loader Serial Numberp. 15
Engine Serial Numberp. 15
DELIVERY REPORTp. 16
LOADER IDENTIFICATIONp. 17
SAFETY AND MAINTENANCEp. 19
LIFTING AND BLOCKING THE LOADERp. 23
Procedurep. 23
LIFT ARM SUPPORT DEVICEp. 25
Installingp. 25
Removingp. 26
OPERATOR CABp. 27
Descriptionp. 27
Raisingp. 28
Loweringp. 29
Cab Door Sensorp. 30
Special Applications Kitp. 30
Special Applications Kit Inspection And Maintenancep. 30
TRANSPORTING THE LOADER ON A TRAILERp. 31
Loading And Unloadingp. 31
Fasteningp. 31
TOWING THE LOADERp. 33
Procedurep. 33
REMOTE START TOOL KIT-MEL1563p. 35
Remote Start Tool – MEL1563p. 35
Service Tool Harness Control – MEL1565p. 36
Service Tool Harness Communicator – MEL1566p. 37
Remote Start Procedurep. 38
REMOTE START TOOL (SERVICE TOOL) KIT – 6689779p. 41
Descriptionp. 41
Remote Start Tool (Service Tool) – 6689778p. 42
Loader Service Tool Harness – 6689747p. 43
Computer Service Tool Harness – 6689746p. 44
Remote Start Procedurep. 45
SERVICE SCHEDULEp. 49
Chartp. 49
AIR CLEANER SERVICEp. 51
Replacing Filter Elementsp. 51
ENGINE COOLING SYSTEMp. 53
Cleaningp. 53
Checking Levelp. 54
Removing And Replacing Coolantp. 54
FUEL SYSTEMp. 55
Fuel Specificationsp. 55
Biodiesel Blend Fuelp. 55
Filling The Fuel Tankp. 56
Fuel Filterp. 57
Removing Air From The Fuel Systemp. 57
ENGINE LUBRICATION SYSTEMp. 59
Checking And Adding Engine Oilp. 59
Engine Oil Chartp. 59
Removing And Replacing Oil And Filterp. 60
HYDRAULIC / HYDROSTATIC SYSTEMp. 61
Checking And Adding Fluidp. 61
Hydraulic / Hydrostatic Fluid Chartp. 61
Removing And Replacing Hydraulic Fluidp. 62
Removing And Replacing Hydraulic / Hydrostatic Filterp. 63
Removing And Replacing Case Drain Filtersp. 64
Removing And Replacing Hydraulic Charge Filterp. 65
Breather Capp. 66
FINAL DRIVE TRANSMISSION (CHAINCASE)p. 67
Checking And Adding Oilp. 67
Removing And Replacing Oilp. 67
BOB-TACH (HAND LEVER)p. 69
Inspection And Maintenancep. 69
BOB-TACH (POWER)p. 71
Inspection And Maintenancep. 71
LUBRICATING THE LOADERp. 73
Lubrication Locationsp. 73
TIRE MAINTENANCEp. 75
Wheel Nutsp. 75
Rotatingp. 75
Mountingp. 76
SPARK ARRESTOR MUFFLERp. 77
Cleaning Procedurep. 77
PIVOT PINSp. 79
Inspection And Maintenancep. 79
LOADER STORAGE AND RETURN TO SERVICEp. 81
Storagep. 81
Return to Servicep. 81
STOPPING THE ENGINE AND LEAVING THE LOADERp. 83
Procedurep. 83
Emergency Exitp. 84
HYDRAULIC SYSTEMp. 85
HYDRAULIC / HYDROSTATIC SCHEMATICSp. 89
HYDRAULIC SYSTEM INFORMATIONp. 93
Glossary Of Hydraulic/Hydrostatic Symbolsp. 93
Troubleshootingp. 97
CYLINDER (LIFT)p. 99
Testingp. 99
Removal And Installationp. 100
Parts Identificationp. 101
Disassembly And Assemblyp. 102
CYLINDER (TILT)p. 105
Testingp. 105
Removal And Installationp. 105
Rod End Pivot Pin Bushing And Seal Removal And Installationp. 107
Base End Pivot Pin Removal And Installationp. 107
Parts Identificationp. 108
Disassembly And Assemblyp. 109
CYLINDER (BOB-TACH)p. 113
Testingp. 113
Removal And Installationp. 114
Parts Identificationp. 115
Disassembly and Assemblyp. 116
MAIN RELIEF VALVEp. 119
Descriptionp. 119
Testingp. 119
Adjustingp. 120
Removal and Installationp. 121
HYDRAULIC CONTROL VALVE (STANDARD)p. 123
Descriptionp. 123
Removal And Installationp. 123
Identification Chartp. 128
Lift Load Check Valve Removal And Installationp. 129
Load Check Valve Removal And Installation (Tilt & Auxiliary)p. 130
Anti-Cavitation Valve Removal And Installation (Lift, Rod End)p. 130
Port Relief/Anti-Cavitation Valve Removal And Installation (Lift, Base End)p. 131
Port Relief/Anti-Cavitation Valve Removal And Installation (Tilt, Base End)p. 132
Port Relief/Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)p. 132
Port Relief Valve Removal And Installationp. 133
Plug Removal And Installationp. 134
Rubber Boot Removal And Installationp. 135
End Cap/Spool Lock Block Removal And Installationp. 135
Lift Spool And Detent Removal And Installationp. 136
Tilt Spool Removal And Installationp. 146
Auxiliary Spool Removal And Installationp. 148
Auxiliary Solenoid Removal And Installationp. 150
Solenoid Removal And Installationp. 151
Lock Valve Removal And Installationp. 152
Lift Arm Bypass Orifice Removal And Installationp. 154
Main Relief Valve Removal And Installationp. 155
Check Valve Removal And Installationp. 156
HYDRAULIC CONTROL VALVE (ACS) OR (SJC)p. 157
Descriptionp. 157
Removal And Installationp. 157
Actuator Removal And Installation (Out of Loader)p. 162
Identification Chartp. 165
Lift Load Check Valve Removal And Installationp. 166
Load Check Valve Removal And Installation (Tilt & Auxiliary)p. 167
Anti-Cavitation Valve Removal And Installation (Lift, Rod End)p. 168
Port Relief/Anti-Cavitation Valve Removal And Installation (Lift, Base End)p. 169
Port Relief/Anti-Cavitation Valve Removal And Installation (Tilt, Base End)p. 169
Port Relief/Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)p. 170
Port Relief Valve Removal And Installationp. 170
Plug Removal And Installationp. 171
End Cap Block Removal And Installationp. 172
Lift Spool And Detent Removal And Installationp. 173
Tilt Spool Removal And Installationp. 178
Auxiliary Spool Removal And Installationp. 180
Auxiliary Solenoid Removal And Installationp. 181
Solenoid Removal And Installationp. 182
Lock Valve Removal And Installationp. 184
Lift Arm Bypass Orifice Removal And Installationp. 186
Main Relief Valve Removal And Installationp. 187
Check Valve Removal And Installationp. 188
LIFT ARM BYPASS CONTROL VALVEp. 189
Descriptionp. 189
Testingp. 189
Removal and Installationp. 189
Disassembly And Assemblyp. 190
HYDRAULIC PUMP (STANDARD)p. 191
Descriptionp. 191
Pump Test At Quick Couplersp. 191
Direct Pump Test (Standard Section)p. 192
Direct Pump Test (Charge Section)p. 193
Removal And Installationp. 197
Hydraulic Pump Start Upp. 199
Parts Identificationp. 200
Disassembly And Assemblyp. 201
HYDRAULIC PUMP (SJC)p. 209
Descriptionp. 209
Pump Test At Quick Couplersp. 209
Direct Pump Test (Standard Section)p. 210
Direct Pump Test (Charge Section)p. 212
Removal And Installationp. 214
Hydraulic Pump Start Upp. 214
Parts Identificationp. 215
Disassembly And Assemblyp. 216
HYDRAULIC/HYDROSTATIC FILTERSp. 217
Descriptionp. 217
Housing Removal And Installationp. 217
Charge Filter Housing Removal And Installationp. 219
HYDRAULIC FLUID RESERVOIRp. 221
Descriptionp. 221
Removal And Installationp. 221
Hydraulic Fluid Screenp. 222
OIL COOLERp. 223
Descriptionp. 223
Removal and Installationp. 223
BUCKET POSITION VALVEp. 225
Descriptionp. 225
Solenoid Removal And Installationp. 225
Solenoid Testingp. 226
Removal And Installationp. 226
Disassembly And Assemblyp. 228
REAR AUXILIARY DIVERTER VALVEp. 231
Descriptionp. 231
Solenoid Testingp. 231
Removal And Installationp. 231
Disassembly And Assemblyp. 234
BOB-TACH (POWER) BLOCKp. 241
Descriptionp. 241
Removal And Installationp. 241
Disassembly And Assemblyp. 243
FRONT AUXILIARY HYDRAULIC COUPLER BLOCKp. 247
Descriptionp. 247
Removal and Installationp. 247
Disassembly And Assemblyp. 247
HYDROSTATIC SYSTEMp. 249
HYDROSTATIC SYSTEM INFORMATIONp. 251
Troubleshootingp. 251
Descriptionp. 252
HYDROSTATIC MOTORp. 253
Descriptionp. 253
Removal And Installationp. 253
Parts Identificationp. 256
Disassembly And Assemblyp. 257
HYDROSTATIC MOTOR CARRIERp. 263
Descriptionp. 263
Shaft Seal Removal And Installationp. 263
Removal And Installationp. 265
Parts Identificationp. 267
Disassembly and Assemblyp. 268
HYDROSTATIC MOTOR CARRIER (SJC)p. 273
Descriptionp. 273
Shaft Seal Removal And Installationp. 273
Removal And Installationp. 275
Parts Identificationp. 277
Disassembly and Assemblyp. 278
CHARGE PRESSUREp. 283
Descriptionp. 283
Testingp. 283
Sender Removal And Installationp. 285
Adjustingp. 286
HYDROSTATIC PUMPp. 287
Descriptionp. 287
Replenishing/High Pressure Relief Valve Removal And Installationp. 288
Removal And Installationp. 289
Hydrostatic Pump Start Upp. 290
Parts Identification (Left Half)p. 291
Parts Identification (Right Half)p. 292
Disassemblyp. 293
Assemblyp. 299
HYDROSTATIC PUMP (SJC)p. 307
Descriptionp. 307
Hydraulic Controller Removal And Installationp. 308
Removal And Installationp. 310
Hydrostatic Pump Start Upp. 311
Parts Identificationp. 312
High Pressure Relief and Bypass Valvep. 313
Charge Relief Valvep. 314
Disassembly And Assemblyp. 315
Mechanical Neutral Adjustmentp. 331
Hydraulic Controller Neutral Adjustmentp. 334
DRIVE BELTp. 337
Descriptionp. 337
Shield Removal And Installationp. 337
Adjustingp. 337
Belt Removal And Installationp. 339
Tensioner Pulley Removal And Installationp. 340
Tensioner Pulley Parts Identificationp. 341
Tensioner Pulley Disassemblyp. 342
Tensioner Pulley Assemblyp. 343
CASE DRAIN FILTERp. 345
Descriptionp. 345
Disassembly And Assemblyp. 345
DRIVE SYSTEMp. 347
BRAKEp. 349
Descriptionp. 349
Disk Removal And Installationp. 350
DRIVE COMPONENTSp. 351
Descriptionp. 351
Axle Seal Removal And Installationp. 352
Axle Sprocket And Bearings Removal And Installationp. 354
Chain Removal And Installationp. 359
CHAINCASEp. 361
Descriptionp. 361
Front Cover Removal And Installationp. 361
Center Cover Removal And Installationp. 362
Rear Cover Removal And Installationp. 363
MAIN FRAMEp. 365
SEAT BARp. 369
Descriptionp. 369
Removal And Installationp. 369
Disassembly And Assemblyp. 370
Compression Spring Disassembly And Assemblyp. 372
OPERATOR CABp. 373
Gas Cylinder Removal And Installationp. 373
Gas Cylinder Bracket Disassembly And Assemblyp. 375
Removal And Installationp. 376
OPERATOR SEATp. 379
Removal And Installationp. 379
Seat Belt Removal And Installationp. 379
OPERATOR SEAT (SUSPENSION)p. 381
Removal And Installationp. 381
Slide Rail Removal And Installationp. 382
Seat Belt Removal and Installationp. 382
Lower Cushion Removal And Installationp. 382
Back Cushion Removal And Installationp. 384
Shock Removal And Installationp. 384
3-Point Seat Belt Removal And Installationp. 385
BOB-TACH (HAND LEVER)p. 387
Descriptionp. 387
Removal And Installationp. 387
Lever And Wedge Disassembly And Assemblyp. 390
Bob-Tach Stopsp. 391
Pivot Pin Bushing And Seal Removal And Installationp. 392
BOB-TACH (POWER – OPTION)p. 393
Descriptionp. 393
Removal And Installationp. 393
Lever And Wedge Disassembly And Assemblyp. 395
Bob-Tach Stopsp. 396
Pivot Pin Bushing And Seal Removal And Installationp. 397
LIFT ARMSp. 399
Removal And Installationp. 399
REAR GRILLp. 405
Removal And Installationp. 405
REAR DOORp. 407
Removal And Installationp. 407
Striker Removal and Installationp. 408
Striker Disassembly and Assemblyp. 408
Striker (Adjusting)p. 408
Latch Removal And Installationp. 409
FUEL TANKp. 411
Removal And Installationp. 411
Fuel Level Sender Removal And Installationp. 412
Fuel Fill Screen Removal And Installationp. 412
CONTROL PEDALS AND LINKAGESp. 413
Descriptionp. 413
Pedal Removal And Installationp. 413
Linkage Removal And Installationp. 414
Pedal (Adjusting)p. 416
CONTROL PEDALS (ACS)p. 417
Descriptionp. 417
Foot Sensor Removal And Installationp. 417
Foot Pedal Removal And Installationp. 418
Foot Pedal Linkage Disassembly And Assemblyp. 419
CONTROL PANELp. 421
Descriptionp. 421
Removal and Installationp. 422
Shock Removal And Installationp. 425
Shaft Removal And Installationp. 425
Shaft Disassembly And Assemblyp. 426
Linkage Removal And Installationp. 427
Pintle Arm Disassembly and Assemblyp. 431
Linkage Neutral Adjustingp. 433
Linkage Travel Adjustingp. 437
CONTROL PANEL (SJC)p. 441
Descriptionp. 441
Removal And Installationp. 441
CONTROL HANDLE/LEVERp. 443
Descriptionp. 443
Lever Removal And Installationp. 443
Boot Removal And Installationp. 443
CONTROL HANDLE/LEVER (ACS)p. 445
Descriptionp. 445
Handle Sensor Removal And Installationp. 445
Handle Removal and Installationp. 448
Handle Disassembly and Assemblyp. 449
Lever Removal and Installationp. 449
Boot Removal And Installationp. 451
CONTROL HANDLE/LEVER (SJC)p. 453
Descriptionp. 453
Joystick Testingp. 453
Joystick Removal And Installationp. 454
Removal And Installationp. 455
WINDOW (REAR)p. 457
Removalp. 457
Installationp. 457
WINDOW (TOP)p. 459
Removal And Installationp. 459
WINDOW (SIDE)p. 461
Removal And Installationp. 461
WINDOW (FRONT DOOR)p. 463
Removal (Standard Window)p. 463
Installation (Standard Window)p. 464
Removal And Installation (Special Applications Window)p. 466
ELECTRICAL SYSTEM & ANALYSISp. 467
ELECTRICAL SCHEMATICSp. 471
ELECTRICAL SYSTEM INFORMATIONp. 478
Glossary Of Electrical Symbolsp. 478
Cab Harness Connectorsp. 481
Mainframe Harness Connectorsp. 482
Descriptionp. 483
Troubleshootingp. 484
Fuse And Relay Location / Identificationp. 485
Solenoid Testingp. 486
BATTERYp. 488
Removal And Installationp. 488
Servicingp. 489
Using A Booster Battery (Jump Starting)p. 490
ALTERNATORp. 492
Belt Adjustmentp. 492
Belt Replacementp. 492
Charging System Inspectionp. 493
Alternator Voltage Testingp. 494
Low Voltage Testingp. 494
High Voltage Testingp. 495
Removal And Installationp. 496
Parts Identificationp. 497
STARTERp. 498
Testingp. 498
Removal And Installationp. 499
Parts Identificationp. 500
INSTRUMENT PANELSp. 502
Left Panelp. 502
Right Panel (Key Switch)p. 503
Right Panel (Keyless)p. 504
Side And Front Panelsp. 506
Removal And Installation (Left And Right)p. 507
Bulb Removal And Installation (Left Only)p. 510
Key Switch Removal And Installationp. 511
Alarm Removal And Installationp. 512
Front Accessory Panel Removal And Installationp. 512
LIGHTSp. 514
Front Removal And Installationp. 514
Rear Removal And Installationp. 515
Cab Light Removal And Installationp. 515
BOBCAT CONTROLLER (MAIN)p. 516
Descriptionp. 516
Connector Identificationp. 517
Removal And Installationp. 519
BOBCAT CONTROLLER (ACS)p. 520
Descriptionp. 520
Connector Identificationp. 522
Removal and Installationp. 523
BOBCAT CONTROLLER (SJC) (DRIVE)p. 524
Descriptionp. 524
Connector Identificationp. 525
Removal and Installationp. 527
SPEED SENSORS (SJC)p. 528
Descriptionp. 528
Testingp. 528
Removal And Installationp. 530
DIAGNOSTICS SERVICE CODESp. 532
Viewing Service Codes (Key Switch)p. 532
Viewing Service Codes (Keyless)p. 532
Service Codes Listp. 533
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)p. 538
Descriptionp. 538
Inspecting The BICS Controller (Engine STOPPED – Key ON)p. 539
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)p. 539
Inspecting The Seat Bar Sensor (Engine RUNNING)p. 539
Inspecting The Traction Lock (Engine RUNNING)p. 539
Inspecting The Lift Arm Bypass Controlp. 539
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)p. 539
Troubleshootingp. 540
Troubleshooting Chartp. 541
SEAT BAR SENSORp. 542
Descriptionp. 542
Troubleshootingp. 542
Testingp. 543
Removal And Installationp. 544
Bobcat Interlock Control System (BICS) Circuit Testp. 546
TRACTION LOCKp. 548
Descriptionp. 548
Troubleshootingp. 548
Removal And Installationp. 549
Inspectingp. 553
CONTROL SYSTEM (ACS)p. 554
Descriptionp. 554
Troubleshooting Chartp. 555
Handle Sensor Connector Disassembly And Assemblyp. 556
Switch Handle Removalp. 557
Switch Handle Installationp. 559
Actuator Connector Disassembly And Assemblyp. 562
Handle Lock Solenoid Removal And Installationp. 563
Handle Lock Solenoid Disassembly And Assemblyp. 563
Foot Sensor Disassembly And Assemblyp. 564
Foot Lock Solenoid Removal And Installationp. 565
ELECTRICAL/HYDRAULIC CONTROLSp. 566
Identification Chartp. 566
ELECTRICAL/HYDRAULIC CONTROLS REFERENCE (SJC)p. 568
Identification Chartp. 568
SERVICE PC (LAPTOP COMPUTER)p. 572
Connecting To The Remote Start Toolp. 572
Connecting Remote Start Tool (Service Tool)p. 572
CALIBRATIONp. 574
Descriptionp. 574
Actuator Testingp. 574
Lift And Tilt Calibration (ACS)p. 576
Lift And Tilt Calibration (SJC)p. 578
Hydrostatic Pump Calibration (SJC)p. 580
STEERING DRIFT COMPENSATIONp. 586
Descriptionp. 586
Selecting And Adjustingp. 586
Exiting And Savingp. 587
FLYWHEEL RPM SENSORp. 588
Descriptionp. 588
Adjustingp. 588
CONTROL PANEL SETUPp. 590
Right Panel Setup (Keyless)p. 590
Attachment Control Information (Keyless)p. 591
PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START)p. 592
Password Descriptionp. 592
Changing The Owner And User Passwordsp. 593
Password Lockout Featurep. 594
MAINTENANCE CLOCKp. 596
Descriptionp. 596
Setupp. 597
Resetp. 601
BACK-UP ALARM SYSTEMp. 602
Descriptionp. 602
Inspectingp. 602
Adjusting Switch Positionp. 603
Troubleshooting (Standard and ACS)p. 604
Troubleshooting (Joystick)p. 605
Alarm Removal And Installationp. 606
Switch Removal And Installationp. 606
ENGINE SERVICEp. 608
ENGINE INFORMATIONp. 610
Descriptionp. 610
Specificationsp. 611
Engine Torque Valuesp. 615
Troubleshootingp. 616
Engine Removal And Installationp. 618
Engine Mount Replacementp. 624
Compression – Checkingp. 625
ENGINE SPEED CONTROLp. 626
Removal And Installationp. 626
ENGINE SPEED CONTROL (SJC)p. 628
Removal And Installationp. 628
Disassembly And Assemblyp. 630
MUFFLERp. 632
Removal And Installationp. 632
AIR CLEANERp. 634
Housing Removal And Installationp. 634
ENGINE COOLING SYSTEMp. 636
Radiator Removal And Installationp. 636
Hydraulic Fan Descriptionp. 638
Hydraulic Fan Disassembly And Assemblyp. 638
Blower Housing Removal And Installationp. 639
Fan Removal And Installationp. 641
Hydraulic Fan Motor Removal And Installationp. 641
Water Pump Removal And Installationp. 642
Water Pump Disassembly And Assemblyp. 642
Thermostat Housing Removal And Installationp. 643
Thermostat – Checkingp. 644
LUBRICATION SYSTEMp. 646
Oil Pan Removal And Installationp. 646
Oil Pump Removal And Installationp. 646
Oil Pump Inspectionp. 647
Engine Oil Pressure-Testingp. 648
FUEL SYSTEMp. 650
Fuel Shutoff Solenoid – Checkingp. 650
Fuel Shutoff Solenoid – Removal And Installationp. 650
Fuel Injection Pump – Checkingp. 651
Fuel Injection Pump Removal And Installationp. 652
Governor Disassembly And Assemblyp. 656
Fuel Camshaft Removal And Installationp. 657
Fuel Injection Pump – Timingp. 657
Fuel Injector Removal And Installationp. 659
Fuel Injector Nozzle Pressure – Checkingp. 660
Nozzle Spray Conditionp. 661
Valve Seat Tightnessp. 661
CYLINDER HEADp. 662
Glow Plugs – Testingp. 662
Glow Plugs Removal And Installationp. 662
Valve Clearance Adjustmentp. 663
Valve Timing – Checkingp. 664
Cylinder Head Removal And Installationp. 665
Cylinder Head Disassembly and Assemblyp. 668
Cylinder Head – Servicingp. 668
Cylinder Head Top Clearancep. 669
Valve Guide – Checkingp. 669
Reconditioning The Valve And Valve Seatp. 670
Valve Springp. 672
Valve Tappetsp. 673
Rocker Arm And Shaft – Checkingp. 673
CRANKSHAFT AND PISTONSp. 674
Piston And Connecting Rod Removal And Installationp. 674
Piston And Connecting Rod – Servicingp. 675
Cylinder Bore – Checkingp. 678
Connecting Rod Alignmentp. 678
Crankshaft Gear Removal And Installationp. 679
Crankshaft And Bearings Removal And Installationp. 679
Crankshaft And Bearings – Servicingp. 681
CAMSHAFT AND TIMING GEARSp. 686
Timing Gearcase Cover Removal And Installationp. 686
Timing Gears Backlash – Checkingp. 688
Idler Gear And Camshaft Removal And Installationp. 689
Camshaft – Servicingp. 690
Idler Gear And Shaft Servicingp. 691
FLYWHEEL AND HOUSINGp. 692
Flywheel Removal And Installationp. 692
Ring Gear Removal And Installationp. 692
Housing Removal And Installationp. 693
HEATERp. 696
HEATER SYSTEMp. 698
Descriptionp. 698
REGULAR MAINTENANCEp. 700
Filter Elements Removal And Installationp. 700
Cleaning The Heater Coilp. 700
TROUBLESHOOTINGp. 702
Blower Motor Does Not Operatep. 702
Blower Motor Operators Normally, But Air Flow Is Insufficientp. 702
Electrical Systemp. 703
Engine Coolant Bypassing The Heater Valvep. 707
Heater Valve Not Opening Or Closingp. 708
HEATER UNITp. 710
Removal And Installationp. 710
HEATER COILp. 712
Removal And Installationp. 712
HEATER FANp. 714
Blower Removal And Installationp. 714
Disassembly And Assemblyp. 715
Connector Identificationp. 717
HEATER VALVEp. 718
Removal and Installationp. 718
Disassembly And Assemblyp. 719
SPECIFICATIONSp. 720
(S130) LOADER SPECIFICATIONSp. 722
Machine Dimensionsp. 722
Performancep. 723
Controlsp. 723
Enginep. 723
Hydraulic Systemp. 724
Electricalp. 724
Drive Systemp. 725
Capacitiesp. 725
Tiresp. 725
TORQUE SPECIFICATIONS FOR BOLTSp. 726
Torque For General SAE Boltsp. 726
Torque For General Metric Boltsp. 727
HYDRAULIC CONNECTION SPECIFICATIONSp. 728
O-ring Face Seal Connectionp. 728
Straight Thread O-ring Fittingp. 729
Tubelines And Hosesp. 729
Flare Fittingp. 730
Port Seal Fittingp. 731
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONSp. 732
Specificationsp. 732
CONVERSIONSp. 734
Decimal And Millimeter Equivalent Chartp. 734
U.S. To Metric Conversion Chartp. 734
SERVICE MANUAL REVISIONp. 736
Revision No: S130 – 1p. 736
Revision No: S130 – 2p. 738
Revision No: S130 – 3p. 740
Revision No: S130 – 4p. 742

Engine Coverage

The S130 Skid-Steer Loader is powered by a Kubota V2403-M-DI-E3B diesel engine. This manual provides engine service information covering the cylinder head, crankshaft and pistons, camshaft and timing gears, fuel system, lubrication system, and cooling system.

What This Manual Enables You To Do

With the Bobcat S130 Skid-Steer Loader Service Manual 6986565 on hand, a technician can carry out the full range of service work the machine needs:

  • Diagnose and repair hydraulic and hydrostatic drive faults using the schematics, pressure tests and troubleshooting charts.
  • Remove and install the hydrostatic pump, hydrostatic motors, motor carriers, drive chains and axle components.
  • Service the engine, cylinder head, crankshaft, pistons, camshaft, timing gears, fuel system, lubrication system and cooling system.
  • Test, adjust and replace electrical components including the main controller, ACS controller, SJC drive controller, speed sensors, seat bar sensor, traction lock, alternator and starter.
  • Run the calibration and diagnostics procedures required after replacing controllers or actuators.
  • Read diagnostic service codes and trace them to a probable cause.
  • Service the lift, tilt and Bob-Tach cylinders, control valve, hydraulic pump and oil cooler.
  • Look up loader specifications, fluid capacities, torque values and hydraulic connection tightening data.
  • Maintain the heater system and troubleshoot blower, valve and coolant bypass issues.

Having the correct procedures and specifications matters because the S130 mixes mechanical, hydraulic, hydrostatic and electronic systems. Torque values, shim counts, calibration sequences and diagnostic codes all have to be right for the machine to work correctly and safely after service.

Delivery

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Bobcat S130 Skid-Steer Loader Service Manual 6986565 - 2009 PDF Workshop Guide β€” PDF page 1 preview
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The manual is supplied as an instant-download PDF. There is no shipping and no waiting. After checkout the file is available right away and can be viewed on a laptop, tablet or phone, or printed for use in the workshop.

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