★ TRUSTED BY 321,897+ PROFESSIONALS WORLDWIDE
🏢
Trusted Business
Verified & Licensed
🛡️
Virus Free Files
100% Safe Downloads
🔒
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!

Bobcat S330 Skid-Steer Loader Service Manual 6987040enUS – PDF Download

Original price was: $39.95.Current price is: $23.95.

Complete Bobcat S330 Skid-Steer Loader Service Manual (6987040enUS) covering S/N A5HA11001 & Above and S/N AAKM11001 & Above. 992 pages of OEM-level procedures for engine, hydraulics, hydrostatic drive, electrical, mainframe, HVAC and more.

Instant PDF Download
Available immediately
💾
Save to Your Device
Download & keep forever
🛡️
Antivirus Scanned
100% virus-free
🌍
Trusted Worldwide
175,000+ customers

Description

Bobcat S330 Skid-Steer Loader Service Manual – 6987040enUS

This is the complete Bobcat S330 Skid-Steer Loader Service Manual, document number 6987040enUS, covering machines with serial numbers S/N A5HA11001 & Above and S/N AAKM11001 & Above. At 992 pages, it is the full workshop-level reference for every major system on the S330 – from the Kubota V3800DI-T-E3CB Tier III diesel engine through the hydrostatic drive, hydraulic control valve, electrical system, mainframe and HVAC. Every procedure is presented with step-by-step instructions, torque values, service limits and the same illustrations, exploded views and wiring / hydraulic schematics used by professional technicians.

File Details

  • Manual Type: Service / Workshop Manual
  • Brand: Bobcat
  • Model: S330 Skid-Steer Loader
  • Document Number: 6987040enUS
  • Serial Number Coverage: S/N A5HA11001 & Above; S/N AAKM11001 & Above
  • Language: English
  • Page Count: 992 pages
  • File Format: PDF
  • Publication Date: 2014

IMAGES PREVIEW

Bobcat S330 Skid-Steer Loader Service Manual 6987040enUS - PDF Download — PDF page 1 preview
Bobcat S330 Skid-Steer Loader Service Manual 6987040enUS - PDF Download — PDF page 17 preview
Bobcat S330 Skid-Steer Loader Service Manual 6987040enUS - PDF Download — PDF page 104 preview

Chapters Covered

  • Safety Instructions and Fire Prevention
  • Serial Number Location, Delivery Report and Loader Identification
  • Lifting and Blocking, Lift Arm Support Device
  • Operator Cab, Cab Door, Windows and Seat Bar
  • Transporting, Towing and Remote Start Tool
  • Service Schedule and Maintenance Platform
  • Air Cleaner Service and Engine Cooling System
  • Fuel System and Engine Lubrication System
  • Hydraulic / Hydrostatic System – Checking, Filters and Fluid
  • Final Drive Transmission (Chaincase)
  • Bob-Tach (Hand Lever) and Bob-Tach (Power)
  • Lubricating the Loader, Tire Maintenance
  • Spark Arrester Muffler and Pivot Pins
  • Loader Storage and Return to Service
  • Stopping the Engine, Emergency Exit and Seat Belt
  • Hydraulic System Information, Glossary of Symbols and Troubleshooting
  • Cylinders (Lift, Tilt, Bob-Tach) – Testing, Removal, Disassembly, Assembly
  • Main Relief Valve, Hydraulic Control Valve (Standard, ACS, SJC)
  • Lift Arm Bypass Control Valve and Hydraulic Pumps
  • Hydraulic / Hydrostatic Filters, Fluid Reservoir and Oil Cooler
  • Bucket Position Valve, Rear Auxiliary Diverter Valve
  • Power Bob-Tach Block and Front Auxiliary Coupler Block
  • Hydrostatic System, Drive Motor (Standard and Two-Speed)
  • Hydrostatic Motor Carrier and Charge Pressure
  • Hydrostatic Pump (Standard and SJC)
  • Drive Belt and Case Drain Filter
  • Drive System – Brake and Drive Components
  • Chaincase – Front, Center and Rear Covers
  • Mainframe – Seat Bar, Operator Cab, Seats, Pedals, Control Panel, Handles
  • Electrical System – Battery, Alternator, Starter, Instrument Panels, Lights
  • Bobcat Controllers (Gateway, Auxiliary, ACS, SJC Drive)
  • Speed Sensors (SJC) and Diagnostic Service Codes
  • Bobcat Interlock Control System (BICS), Seat Bar Sensor, Traction Lock
  • Control System (ACS), Electrical / Hydraulic Controls
  • Service PC, Calibration and Steering Drift Compensation
  • Flywheel RPM Sensor, Control Panel Setup and Password Setup
  • Maintenance Clock and Back-Up Alarm System
  • Engine Service – Engine Information, Speed Control, Muffler, Air Cleaner
  • Engine Cooling System, Lubrication System, Fuel System
  • Cylinder Head, Crankshaft and Pistons, Camshaft and Timing Gears
  • Turbocharger, Flywheel and Housing, EGR System
  • HVAC – Air Conditioning Flow, Regular Maintenance, Troubleshooting
  • System Charging and Reclamation, Compressor, Condenser, Receiver / Drier
  • Evaporator / Heater Unit, Thermostat, Expansion Valve, Heater Valve
  • Specifications, Torque Specifications, Hydraulic Connection Specifications
  • Fluid Specifications, Conversions, Service Tools Required and Index

What makes this Bobcat S330 service manual valuable is the depth it goes to on every system. The hydraulic control valve chapter alone walks through the standard, ACS and SJC variants – spool removal, detent and centering spring service, actuator replacement, load check valves, port relief / anti-cavitation valves, lock valves and the main relief valve. The hydrostatic section covers both the standard and two-speed drive motors, the motor carrier (including the SJC wheel-speed variant), the tandem hydrostatic pump and the charge pressure circuit, with neutral adjustment procedures for both mechanical and hydraulic controller types. Electrical coverage includes the Gateway and Auxiliary controllers, ACS and SJC drive controllers, seat bar sensor, traction lock, diagnostic service codes and the full connector identification charts.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Bobcat S330 Skid-Steer Loader Service Manual 6987040enUS – PDF Download” are as follows:

MAINTENANCE SAFETYp. 3
CONTENTSp. 5
FOREWORDp. 7
FOREWORDp. 9
SAFETY INSTRUCTIONSp. 11
FIRE PREVENTIONp. 13
Maintenancep. 13
Operationp. 13
Electricalp. 13
Hydraulic Systemp. 13
Fuelingp. 13
Startingp. 13
Spark Arrester Exhaust Systemp. 13
Welding And Grindingp. 14
Fire Extinguishersp. 14
SERIAL NUMBER LOCATIONp. 15
Loader Serial Numberp. 15
Engine Serial Numberp. 15
DELIVERY REPORTp. 16
BOBCAT LOADER IDENTIFICATIONp. 17
SAFETY AND MAINTENANCEp. 19
LIFTING AND BLOCKING THE LOADERp. 23
Procedurep. 23
LIFT ARM SUPPORT DEVICEp. 25
Installingp. 25
Removingp. 26
OPERATOR CABp. 27
Descriptionp. 27
Raisingp. 27
Loweringp. 28
Cab Door Sensorp. 29
Special Applications Kitp. 30
Special Applications Kit Inspection And Maintenancep. 30
Forestry Door And Window Kitp. 31
Forestry Door And Window Kit Inspection And Maintenancep. 31
Forestry Door Emergency Exitp. 31
TRANSPORTING THE LOADER ON A TRAILERp. 33
Loading And Unloadingp. 33
Fasteningp. 33
TOWING THE LOADERp. 35
Procedurep. 35
REMOTE START TOOL KIT-MEL1563p. 37
Remote Start Tool – MEL1563p. 37
Service Tool Harness Communicator – MEL1566p. 39
Remote Start Procedurep. 40
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666p. 43
Descriptionp. 43
Remote Start Tool (Service Tool) – 7022042p. 44
Loader Service Tool Harness – 6689747p. 45
Computer Service Tool Harness – 6689746p. 46
Remote Start Procedurep. 47
SERVICE SCHEDULEp. 51
Chartp. 51
AIR CLEANER SERVICEp. 53
Replacing Filter Elementsp. 53
ENGINE COOLING SYSTEMp. 55
Maintenance Platformp. 55
Descriptionp. 55
Cleaning (Earlier Models)p. 55
Cleaning (Later Models)p. 57
Removing And Replacing Coolantp. 58
Checking Levelp. 59
FUEL SYSTEMp. 61
Fuel Specificationsp. 61
Biodiesel Blend Fuelp. 61
Filling The Fuel Tankp. 62
Fuel Filterp. 62
Removing Air From The Fuel Systemp. 63
ENGINE LUBRICATION SYSTEMp. 65
Checking And Adding Engine Oilp. 65
Engine Oil Chartp. 65
Removing And Replacing Oil And Filterp. 66
HYDRAULIC / HYDROSTATIC SYSTEMp. 67
Checking And Adding Fluidp. 67
Hydraulic / Hydrostatic Fluid Chartp. 67
Removing And Replacing Hydraulic Fluidp. 68
Removing And Replacing Hydraulic / Hydrostatic Filterp. 69
Removing And Replacing Case Drain Filtersp. 70
Removing And Replacing Hydraulic Charge Filterp. 71
Breather Capp. 72
FINAL DRIVE TRANSMISSION (CHAINCASE)p. 73
Checking And Adding Oilp. 73
Removing And Replacing Oilp. 73
BOB-TACH (HAND LEVER)p. 75
Inspection And Maintenancep. 75
BOB-TACH (POWER)p. 77
Inspection And Maintenancep. 77
LUBRICATING THE LOADERp. 79
Lubrication Locationsp. 79
TIRE MAINTENANCEp. 81
Wheel Nutsp. 81
Rotatingp. 82
Mountingp. 82
SPARK ARRESTER MUFFLERp. 83
Cleaning Procedurep. 83
PIVOT PINSp. 85
Inspection And Maintenancep. 85
LOADER STORAGE AND RETURN TO SERVICEp. 87
Storagep. 87
Return To Servicep. 87
STOPPING THE ENGINE AND LEAVING THE LOADERp. 89
Procedurep. 89
EMERGENCY EXITp. 91
Rear Windowp. 91
Front Doorp. 91
SEAT BELTp. 93
Inspection And Maintenancep. 93
HYDRAULIC SYSTEMp. 95
HYDRAULIC/HYDROSTATIC SCHEMATICSp. 101
HYDRAULIC SYSTEM INFORMATIONp. 117
Glossary Of Hydraulic / Hydrostatic Symbolsp. 117
Troubleshootingp. 121
CYLINDER (LIFT)p. 123
Testingp. 123
Removal And Installationp. 124
Parts Identificationp. 126
Disassemblyp. 127
Assemblyp. 129
CYLINDER (TILT)p. 133
Testingp. 133
Removal And Installationp. 134
Base End Pivot Pin Removal And Installationp. 136
Parts Identificationp. 137
Disassemblyp. 138
Assemblyp. 140
CYLINDER (BOB-TACH)p. 143
Testingp. 143
Removal And Installationp. 144
Parts Identificationp. 145
Disassemblyp. 146
Assemblyp. 147
MAIN RELIEF VALVEp. 151
Descriptionp. 151
Testingp. 152
Adjustingp. 154
Removal And Installationp. 155
HYDRAULIC CONTROL VALVE (STANDARD)p. 157
Descriptionp. 157
Removal And Installationp. 158
Identification Chartp. 162
Mount Bracket Removal And Installationp. 163
Lift Load Check Valve Removal And Installationp. 163
Load Check Valve Removal And Installation (Tilt And Auxiliary)p. 164
Anti-Cavitation Valve Removal And Installation (Lift, Rod End)p. 164
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)p. 165
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)p. 166
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)p. 166
Port Relief Valve Removal And Installationp. 167
Plug Removal And Installationp. 168
Rubber Boot Removal And Installationp. 169
End Cap Block Removal And Installationp. 170
Lift Spool And Detent Removal And Installationp. 171
Tilt Spool Removal And Installationp. 181
Auxiliary Spool Removal And Installationp. 183
Auxiliary Solenoid Removal And Installation (S/N A5HA34999 & Below And AAKM34999 & Below)p. 185
Auxiliary Solenoid Removal And Installation (S/N A5HA35001 & Above And AAKM35001& Above)p. 186
Solenoid Removal And Installationp. 187
Lock Valve Removal And Installationp. 188
Lift Arm Bypass Orifice Removal And Installationp. 190
Main Relief Valve Removal And Installationp. 190
Check Valve Removal And Installationp. 191
HYDRAULIC CONTROL VALVE (ACS) OR (SJC)p. 193
Descriptionp. 193
Removal And Installationp. 194
Actuator Removal And Installation (In Loader)p. 198
Actuator Removal And Installation (Out Of Loader)p. 200
Identification Chartp. 203
Mount Bracket Removal And Installationp. 204
Lift Load Check Valve Removal And Installationp. 204
Load Check Valve Removal And Installation (Tilt And Auxiliary)p. 205
Anti-Cavitation Valve Removal And Installation (Lift, Rod End)p. 206
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)p. 207
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)p. 207
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)p. 208
Port Relief Valve Removal And Installationp. 208
Plug Removal And Installationp. 209
End Cap Block Removal And Installationp. 210
Lift Spool And Detent Removal And Installationp. 211
Tilt Spool Removal And Installationp. 216
Auxiliary Spool Removal And Installationp. 218
Auxiliary Solenoid Removal And Installation (S/N A5HA34999 & Below And AAKM34999 & Below)p. 220
Auxiliary Solenoid Removal And Installation (S/N A5HA35001 & Above And AAKM35001& Above)p. 221
Solenoid Removal And Installationp. 222
Lock Valve Removal And Installationp. 223
Lift Arm Bypass Orifice Removal And Installationp. 225
Main Relief Valve Removal And Installationp. 225
Check Valve Removal And Installationp. 226
LIFT ARM BYPASS CONTROL VALVEp. 227
Descriptionp. 227
Testingp. 227
Removal And Installationp. 228
Disassembly And Assemblyp. 229
HYDRAULIC PUMP (STANDARD)p. 231
Descriptionp. 231
Pump Test At Quick Couplersp. 232
Direct Pump Test (Standard Section)p. 233
Direct Pump Test (Charge Section)p. 235
Removal And Installationp. 239
Hydraulic Pump Startupp. 241
Parts Identificationp. 242
Disassembly And Assemblyp. 243
HYDRAULIC PUMP (STANDARD) (HIGH FLOW)p. 245
Descriptionp. 245
Pump Test At Quick Couplersp. 246
Direct Pump Test (Standard Section)p. 247
Direct Pump Test (Charge Section)p. 249
Direct Pump Test (High Flow Section)p. 253
High Flow Relief Valve Adjustmentp. 255
High Flow Relief Valve Removal And Installationp. 258
Solenoid Removal And Installationp. 259
Removal And Installationp. 260
Hydraulic Pump Startupp. 262
Parts Identificationp. 263
Disassembly And Assemblyp. 264
HYDRAULIC PUMP (SJC)p. 265
Descriptionp. 265
Pump Test At Quick Couplersp. 266
Direct Pump Test (Standard Section)p. 267
Direct Pump Test (Charge Section)p. 269
Removal And Installationp. 273
Hydraulic Pump Startupp. 275
Parts Identificationp. 276
Disassembly And Assemblyp. 277
HYDRAULIC PUMP (SJC) (HIGH FLOW)p. 279
Descriptionp. 279
Pump Test At Quick Couplersp. 280
Direct Pump Test (Standard Section)p. 281
Direct Pump Test (Charge Section)p. 283
Direct Pump Test (High Flow Section)p. 287
High Flow Relief Valve Adjustmentp. 289
High Flow Relief Valve Removal And Installationp. 292
Solenoid Removal And Installationp. 293
Removal And Installationp. 294
Hydraulic Pump Startupp. 296
Parts Identificationp. 297
Disassembly And Assemblyp. 298
HYDRAULIC / HYDROSTATIC FILTERSp. 299
Descriptionp. 299
Housing Removal And Installationp. 299
HYDRAULIC FLUID RESERVOIRp. 301
Descriptionp. 301
Removal And Installationp. 301
Hydraulic Fluid Screenp. 304
OIL COOLERp. 305
Descriptionp. 305
Removal And Installationp. 305
BUCKET POSITION VALVEp. 309
Descriptionp. 309
Solenoid Removal And Installationp. 310
Solenoid Testingp. 310
Removal And Installationp. 311
Disassembly And Assemblyp. 311
REAR AUXILIARY DIVERTER VALVEp. 313
Descriptionp. 313
Solenoid Testingp. 313
Removal And Installationp. 314
Disassembly And Assemblyp. 316
BOB-TACH (POWER) BLOCKp. 323
Descriptionp. 323
Removal And Installationp. 323
Disassembly And Assemblyp. 325
FRONT AUXILIARY HYDRAULIC COUPLER BLOCKp. 329
Descriptionp. 329
Removal And Installationp. 329
Disassembly And Assemblyp. 330
HYDROSTATIC SYSTEMp. 333
HYDROSTATIC SYSTEM INFORMATIONp. 335
Troubleshootingp. 335
Descriptionp. 336
HYDROSTATIC DRIVE MOTORp. 337
Descriptionp. 337
Removal And Installationp. 338
Parts Identificationp. 340
Disassembly And Assemblyp. 341
HYDROSTATIC DRIVE MOTOR (TWO-SPEED)p. 345
Descriptionp. 345
Removal And Installationp. 345
Parts Identificationp. 348
Disassemblyp. 349
Assemblyp. 355
HYDROSTATIC MOTOR CARRIERp. 361
Descriptionp. 361
Removal And Installationp. 362
Parts Identificationp. 363
Disassemblyp. 364
Assemblyp. 365
HYDROSTATIC MOTOR CARRIER (SJC)p. 367
Descriptionp. 367
Removal And Installationp. 368
Parts Identificationp. 369
Disassemblyp. 370
Assemblyp. 372
CHARGE PRESSUREp. 375
Descriptionp. 375
Testingp. 375
Sender Removal And Installationp. 377
Adjustingp. 378
HYDROSTATIC PUMPp. 381
Descriptionp. 381
Removal And Installationp. 382
Hydrostatic Pump Startupp. 384
Replenishing / High Pressure Relief Valve Removal And Installationp. 385
Parts Identification (Left Half)p. 386
Parts Identification (Right Half)p. 387
Disassemblyp. 388
Assemblyp. 395
HYDROSTATIC PUMP (SJC) (S/N A5HA11001 – A5HA35031 AND AAKM11001 – AAKM35008)p. 401
Descriptionp. 401
Hydraulic Controller Removal And Installationp. 402
Removal And Installationp. 404
Hydrostatic Pump Startupp. 406
Parts Identificationp. 407
High Pressure Relief And Bypass Valvep. 408
Charge Relief Valvep. 409
Disassembly And Assemblyp. 410
Mechanical Neutral Adjustmentp. 427
Hydraulic Controller Neutral Adjustmentp. 430
HYDROSTATIC PUMP (SJC) (S/N A5HA35032 & ABOVE AND AAKM35009 & ABOVE)p. 433
Descriptionp. 433
Hydraulic Controller Removal And Installationp. 434
Removal And Installationp. 436
Hydrostatic Pump Startupp. 437
Parts Identificationp. 438
High Pressure Relief And Bypass Valvep. 439
Charge Relief Valvep. 440
Disassembly And Assemblyp. 441
Mechanical Neutral Adjustmentp. 454
Hydraulic Controller Neutral Adjustmentp. 457
DRIVE BELTp. 461
Descriptionp. 461
Shield Removal And Installationp. 461
Adjustingp. 462
Belt Removal And Installationp. 462
Tensioner Pulley Removal And Installationp. 463
Tensioner Pulley Disassembly And Assemblyp. 464
Tensioner Pulley Tension Spring Removal And Installationp. 465
Tensioner Pulley Tension Spring Disassembly And Assemblyp. 465
CASE DRAIN FILTERp. 467
Descriptionp. 467
Disassembly And Assemblyp. 467
DRIVE SYSTEMp. 469
BRAKEp. 471
Descriptionp. 471
Block Removal And Installationp. 472
Block Disassembly And Assemblyp. 474
DRIVE COMPONENTSp. 479
Descriptionp. 479
Axle Seal Removal And Installationp. 480
Axle, Sprocket And Bearings Removal And Installationp. 482
Chain Removal And Installationp. 487
CHAINCASEp. 489
Descriptionp. 489
Front Cover Removal And Installationp. 489
Center Cover Removal And Installationp. 490
Rear Cover Removal And Installationp. 491
MAINFRAMEp. 493
SEAT BARp. 497
Descriptionp. 497
Removal And Installationp. 497
Disassembly And Assemblyp. 498
Compression Spring Disassembly And Assemblyp. 499
OPERATOR CABp. 501
Gas Cylinder Removal And Installationp. 501
Gas Cylinder Bracket Disassembly And Assemblyp. 503
Removal And Installationp. 504
OPERATOR SEATp. 507
Removal And Installationp. 507
Seat Belt Removal And Installationp. 507
OPERATOR SEAT (SUSPENSION)p. 509
Removal And Installationp. 509
Slide Rail Removal And Installationp. 510
Seat Belt Removal And Installationp. 510
Lower Cushion Removal And Installationp. 511
Back Removal And Installationp. 512
Shock Removal And Installationp. 512
3-Point Seat Belt Removal And Installationp. 513
BOB-TACH (HAND LEVER)p. 515
Descriptionp. 515
Removal And Installationp. 515
Lever And Wedge Disassembly And Assemblyp. 518
Pivot Pin Bushing And Seal Removal And Installationp. 519
BOB-TACH (POWER)p. 521
Descriptionp. 521
Removal And Installationp. 521
Lever And Wedge Disassembly And Assemblyp. 524
Pivot Pin Bushing And Seal Removal And Installationp. 526
LIFT ARMSp. 527
Stabilizer Bar Removal And Installationp. 527
Link Removal And Installationp. 528
Removal And Installationp. 529
REAR GRILLEp. 533
Removal And Installationp. 533
REAR DOOR (TAILGATE)p. 535
Removal And Installationp. 535
Striker Removal And Installationp. 536
Striker Disassembly And Assemblyp. 536
Striker (Adjusting)p. 537
Latch Removal And Installationp. 538
FUEL TANKp. 539
Removal And Installationp. 539
Fuel Level Sender Removal And Installationp. 542
Fuel Fill Screen Removal And Installationp. 542
CONTROL PEDALS AND LINKAGESp. 543
Descriptionp. 543
Pedal Removal And Installationp. 544
Linkage Removal And Installationp. 545
Pedal (Adjusting)p. 546
CONTROL PEDALS (ACS)p. 547
Descriptionp. 547
Foot Sensor Removal And Installationp. 548
Foot Pedal Removal And Installationp. 549
Foot Pedal Linkage Disassembly And Assemblyp. 549
CONTROL PANELp. 551
Descriptionp. 551
Removal And Installationp. 552
Shock Removal And Installationp. 554
Shaft Removal And Installationp. 555
Linkage Removal And Installationp. 556
Pintle Arm Disassembly And Assemblyp. 560
Linkage Neutral (Adjusting)p. 561
Linkage Travel (Adjusting)p. 565
CONTROL PANEL (SJC)p. 569
Descriptionp. 569
Removal And Installationp. 570
CONTROL HANDLE / LEVERp. 573
Descriptionp. 573
Lever Removal And Installationp. 573
Boot Removal And Installationp. 574
CONTROL HANDLE / LEVER (ACS)p. 575
Descriptionp. 575
Handle Sensor Removal And Installationp. 575
Handle Removal And Installationp. 578
Handle Disassembly And Assemblyp. 579
Lever Removal And Installationp. 580
Boot Removal And Installationp. 581
CONTROL HANDLE / LEVER (SJC)p. 583
Descriptionp. 583
Joystick Testingp. 584
Joystick Removal And Installationp. 585
Joystick Mount Removal And Installationp. 586
ACCESS PANEL (INSIDE)p. 587
Removal And Installation (Left)p. 587
Removal And Installation (Right)p. 587
ACCESS PANEL (INSIDE) (SJC)p. 589
Removal And Installation (Left)p. 589
Removal And Installation (Right)p. 590
WINDOW (REAR)p. 593
Removalp. 593
Installation (Split Molding)p. 593
Installation (Continuous Molding)p. 595
WINDOW (TOP)p. 597
Removal And Installationp. 597
WINDOW (SIDE)p. 599
Removal And Installationp. 599
WINDOW (CAB DOOR)p. 601
Removal (Standard Window)p. 601
Installation (Standard Window)p. 602
Removal And Installation (Special Applications Window)p. 604
CAB DOORp. 605
Descriptionp. 605
Removal And Installationp. 605
Aligningp. 606
Adjustingp. 607
Checking Operationp. 607
ELECTRICAL SYSTEM AND ANALYSISp. 609
ELECTRICAL SCHEMATICSp. 613
ELECTRICAL SYSTEM INFORMATIONp. 619
Glossary Of Electrical Symbolsp. 619
Cab Harness Connectorsp. 622
Mainframe Harness Connectorsp. 623
Descriptionp. 625
Troubleshootingp. 626
Fuse And Relay Location / Identificationp. 627
Solenoid Testingp. 628
BATTERYp. 629
Removal And Installationp. 629
Servicingp. 630
Using A Booster Battery (Jump Starting)p. 631
ALTERNATORp. 633
Belt Adjustmentp. 633
Belt Replacementp. 633
Charging System Inspectionp. 634
Alternator Voltage Testingp. 635
Low Voltage Testingp. 635
High Voltage Testingp. 636
Removal And Installationp. 637
Parts Identificationp. 638
STARTERp. 639
Testingp. 639
Removal And Installationp. 640
Parts Identificationp. 641
INSTRUMENT PANELSp. 643
Left Panelp. 643
Standard Key Panelp. 645
Keyless Start Panelp. 645
Deluxe Instrumentation Panelp. 646
Side Panelp. 647
Front Panelp. 647
Front Panel Removal And Installationp. 648
Removal And Installation (Left And Right)p. 648
Key Switch Removal And Installationp. 650
Alarm Removal And Installationp. 651
LIGHTSp. 653
Front Removal And Installationp. 653
Rear Removal And Installationp. 654
Cab Light Removal And Installationp. 654
BOBCAT CONTROLLER (GATEWAY AND AUXILIARY)p. 655
Descriptionp. 655
Connector Identificationp. 656
Removal And Installationp. 662
BOBCAT CONTROLLER (ACS)p. 663
Descriptionp. 663
Connector And Wire Identificationp. 664
Removal And Installationp. 665
BOBCAT CONTROLLER (SJC) (DRIVE)p. 667
Descriptionp. 667
Connector Identificationp. 668
Removal And Installationp. 670
SPEED SENSORS (SJC)p. 671
Descriptionp. 671
Testingp. 672
Removal And Installationp. 674
DIAGNOSTIC SERVICE CODESp. 677
Viewing Service Codes (Standard Key Panel And Keyless Start Panel)p. 677
Viewing Service Codes (Deluxe Instrumentation Panel)p. 677
Service Codes Listp. 678
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)p. 683
Descriptionp. 683
Inspecting The BICS™ (Engine STOPPED – Key ON)p. 684
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)p. 684
Inspecting The Seat Bar Sensor (Engine RUNNING)p. 684
Inspecting The Traction Lock (Engine RUNNING)p. 684
Inspecting The Lift Arm Bypass Controlp. 684
Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC)p. 684
Troubleshootingp. 685
SEAT BAR SENSORp. 687
Descriptionp. 687
Troubleshootingp. 687
Testingp. 688
Removal And Installationp. 689
Bobcat Interlock Control System (BICS™) Circuit Testp. 692
TRACTION LOCKp. 695
Descriptionp. 695
Troubleshootingp. 696
Inspectingp. 697
CONTROL SYSTEM (ACS)p. 699
Descriptionp. 699
Troubleshootingp. 700
Handle Sensor Connector Disassembly And Assemblyp. 701
Switch Handle Removalp. 702
Switch Handle Installationp. 704
Actuator Connector Disassembly And Assemblyp. 707
Handle Lock Solenoid Removal And Installationp. 708
Handle Lock Solenoid Disassembly And Assemblyp. 709
Foot Sensor Disassembly And Assemblyp. 709
Foot Lock Solenoid Removal And Installationp. 710
ELECTRICAL / HYDRAULIC CONTROLSp. 711
Identification Chartp. 711
Descriptionp. 712
Identification Chart ACD Group 0p. 713
Identification Chart ACD Group 1p. 714
Identification Chart ACD Group 2p. 715
Identification Chart ACD Group 3p. 716
ELECTRICAL / HYDRAULIC CONTROLS (ACS)p. 717
Identification Chartp. 717
Descriptionp. 718
Identification Chart ACD Group 0p. 719
Identification Chart ACD Group 1p. 720
Identification Chart ACD Group 2p. 721
Identification Chart ACD Group 3p. 722
ELECTRICAL / HYDRAULIC CONTROLS (SJC)p. 723
Identification Chartp. 723
Descriptionp. 724
Identification Chart ACD Group 0p. 725
Identification Chart ACD Group 1p. 726
Identification Chart ACD Group 2p. 727
Identification Chart ACD Group 3p. 728
SERVICE PC (LAPTOP COMPUTER)p. 729
Connecting Remote Start Toolp. 729
Connecting Remote Start Tool (Service Tool)p. 729
CALIBRATIONp. 731
Descriptionp. 731
Actuator Testingp. 731
Lift And Tilt Calibration (SJC)p. 734
Hydrostatic Pump Calibration (SJC)p. 736
Lift And Tilt Calibration (ACS)p. 741
STEERING DRIFT COMPENSATIONp. 743
Descriptionp. 743
Operationp. 743
FLYWHEEL RPM SENSORp. 745
Descriptionp. 745
Adjustingp. 746
CONTROL PANEL SETUPp. 747
Right Panel Setup (Deluxe Instrumentation Panel)p. 747
Attachment Control Information (Deluxe Instrumentation Panel)p. 748
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)p. 749
Password Descriptionp. 749
Changing The Owner Passwordp. 749
Changing The User Passwordsp. 750
Password Lockout Featurep. 750
PASSWORD SETUP (KEYLESS START PANEL)p. 751
Password Descriptionp. 751
Changing The Owner Passwordp. 751
Password Lockout Featurep. 751
MAINTENANCE CLOCKp. 753
Descriptionp. 753
Setupp. 754
Resetp. 757
BACK-UP ALARM SYSTEMp. 759
Descriptionp. 759
Inspectingp. 759
Adjusting Switch Positionp. 760
Troubleshooting (Standard And ACS)p. 761
Troubleshooting (Joystick)p. 762
Alarm Removal And Installationp. 763
Switch Removal And Installationp. 763
ENGINE SERVICEp. 765
ENGINE INFORMATIONp. 769
Descriptionp. 769
Specificationsp. 770
Torque Valuesp. 775
Troubleshootingp. 776
Engine Removal And Installationp. 778
Engine Mount Replacementp. 784
Compression – Checkingp. 785
ENGINE SPEED CONTROLp. 787
Removal And Installationp. 787
Cable Removal And Installationp. 787
ENGINE SPEED CONTROL (SJC)p. 789
Removal And Installationp. 789
Disassembly And Assemblyp. 791
Cable Removal And Installationp. 792
MUFFLERp. 793
Removal And Installationp. 793
AIR CLEANERp. 795
Housing Removal And Installationp. 795
ENGINE COOLING SYSTEMp. 797
Radiator Removal And Installationp. 797
Radiator Mount Removal And Installationp. 799
Hydraulic Fan Motor Descriptionp. 800
Axial Fan Housing Removal And Installationp. 801
Axial Fan Removal And Installationp. 803
Hydraulic Fan Motor Removal And Installationp. 805
Hydraulic Fan Motor Disassembly And Assemblyp. 805
Water Pump Removal And Installationp. 807
Water Pump Disassembly And Assemblyp. 807
Thermostat Housing Removal And Installationp. 808
Thermostat – Checkingp. 808
LUBRICATION SYSTEMp. 809
Oil Pan Removal And Installationp. 809
Oil Pump Removal And Installationp. 810
Oil Pump Inspectionp. 810
Oil Filter Cooler Removal And Installationp. 812
Engine Oil Pressure – Testingp. 813
FUEL SYSTEMp. 815
Fuel Shutoff Solenoid – Checkingp. 815
Fuel Shutoff Solenoid Removal And Installationp. 815
Fuel Injection Pump Assembly Removalp. 816
Fuel Injection Pump Assembly Installationp. 820
Governor Housing Disassembly And Assemblyp. 822
Governor Disassembly And Assemblyp. 824
Fuel Camshaft Removal And Installationp. 826
Fuel Injection Pump Removalp. 828
Fuel Injection Pump Installationp. 831
Injection Pump – Timingp. 835
Fuel Injector Removal And Installationp. 838
Fuel Injector Nozzle Pressure – Checkingp. 839
Nozzle Spraying Conditionp. 840
Valve Seat Tightnessp. 840
CYLINDER HEADp. 841
Intake Air Heater – Testingp. 841
Intake Air Heater Removal And Installationp. 841
Valve Clearance Adjustmentp. 842
Valve Timing – Checkingp. 844
Cylinder Head Removal And Installationp. 845
Cylinder Head Disassembly And Assemblyp. 848
Cylinder Head – Servicingp. 848
Cylinder Head Top Clearancep. 849
Valve Guide – Checkingp. 850
Reconditioning The Valve And Valve Seatp. 852
Valve Springp. 854
Valve Tappetsp. 855
Rocker Arm And Shaft – Checkingp. 856
Push Rod Alignment – Checkingp. 856
CRANKSHAFT AND PISTONSp. 857
Piston And Connecting Rod Removal And Installationp. 857
Piston And Connecting Rod – Servicingp. 859
Cylinder Bore – Checkingp. 863
Connecting Rod Alignmentp. 864
Crankshaft Gear Removal And Installationp. 864
Crankshaft And Bearings Removalp. 865
Crankshaft And Bearings Installationp. 867
Crankshaft And Bearings – Servicingp. 869
CAMSHAFT AND TIMING GEARSp. 875
Timing Gearcase Cover Removal And Installationp. 875
Timing Gears Backlash – Checkingp. 876
Idler Gear And Camshaft Removal And Installationp. 876
Camshaft – Servicingp. 877
Idler Gear And Shaft – Servicingp. 879
TURBOCHARGERp. 881
Descriptionp. 881
Testingp. 881
Removal And Installationp. 882
FLYWHEEL AND HOUSINGp. 883
Flywheel Removal And Installationp. 883
Ring Gear Removal And Installationp. 883
Housing Removal And Installationp. 884
EXHAUST GAS RECIRCULATION (EGR) SYSTEMp. 885
Descriptionp. 885
Testingp. 886
Removal And Installationp. 889
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)p. 891
AIR CONDITIONING SYSTEM FLOWp. 893
Descriptionp. 893
Chartp. 894
Componentsp. 895
Safety Equipmentp. 898
REGULAR MAINTENANCEp. 899
Filtersp. 899
Compressor Drive Belt Adjustmentp. 900
Compressor Drive Belt Replacementp. 900
Condenserp. 901
Air Conditioning Lubricationp. 901
Air Conditioning Service Chartp. 902
Evaporator / Heater Coilp. 903
TROUBLESHOOTINGp. 905
Blower Motor Does Not Operatep. 905
Blower Motor Operates Normally, But Air Flow Is Insufficientp. 905
Insufficient Cooling Although Air Flow And Compressor Operation Are Normalp. 905
The Compressor Does Not Operate At All, Or Operates Improperlyp. 905
Gauge Pressure Related Troubleshootingp. 906
Troubleshooting Treep. 908
Temperature / Pressure Chartp. 912
Poor A/C Performancep. 914
HVAC Repair And Leaksp. 915
Electrical Systemp. 916
Engine Coolant Bypassing The Heater Valvep. 923
Heater Valve Not Opening Or Closingp. 924
SYSTEM CHARGING AND RECLAMATIONp. 925
Refrigerant Identificationp. 925
Reclamation And Charging With Recovery / Charging Unitp. 926
Charging With A Manifold Gauge Setp. 928
COMPRESSORp. 931
Removal And Installationp. 931
Oilp. 932
Oil Checkp. 933
Clutch Disassembly And Assemblyp. 934
CONDENSERp. 939
Removal And Installationp. 939
RECEIVER / DRIERp. 941
Receiver / Drier Removal And Installationp. 941
Pressure Relief Valve Removal And Installationp. 942
Pressure Switch Removal And Installationp. 943
Schraeder® Valve Removal And Installationp. 943
EVAPORATOR / HEATER UNITp. 945
Removal And Installationp. 945
THERMOSTATp. 947
Descriptionp. 947
Removal And Installationp. 948
EXPANSION VALVEp. 949
Removal And Installationp. 949
EVAPORATOR COILp. 951
Removal And Installationp. 951
HEATER COILp. 953
Removal And Installation With A/Cp. 953
Removal And Installation Without A/Cp. 955
BLOWER FANp. 957
Removal And Installationp. 957
Disassembly And Assemblyp. 958
Connector Identificationp. 960
HEATER VALVEp. 961
Removal And Installationp. 961
Disassembly And Assemblyp. 962
SPECIFICATIONSp. 963
(S330) LOADER SPECIFICATIONSp. 965
Machine Dimensionsp. 965
Performancep. 966
Hydraulic Systemp. 966
Enginep. 967
Controlsp. 967
Drive Systemp. 967
Electricalp. 968
Capacitiesp. 968
Tiresp. 968
TORQUE SPECIFICATIONS FOR BOLTSp. 969
Torque For General SAE Boltsp. 969
Torque For General Metric Boltsp. 970
HYDRAULIC CONNECTION SPECIFICATIONSp. 971
O-ring Face Seal Connectionp. 971
Straight Thread O-ring Fittingp. 972
Tubelines And Hosesp. 972
Flare Fittingp. 973
Port Seal Fittingp. 974
HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONSp. 975
Specificationsp. 975
CONVERSIONSp. 977
Decimal And Millimeter Equivalent Chartp. 977
U.S. To Metric Conversion Chartp. 977
SERVICE TOOLS REQUIREDp. 979
Remote Start Toolsp. 979
Hydraulic Toolsp. 980
Mainframe And Drive Toolsp. 982
Electrical Toolsp. 983
Engine Toolsp. 983
HVAC Toolsp. 988
ALPHABETICAL INDEXp. 989

What This Manual Enables You To Do

  • Remove, disassemble, inspect, assemble and reinstall lift, tilt and Bob-Tach cylinders with correct torque and seal orientation.
  • Service the hydraulic control valve, main relief valve, lift arm bypass valve and hydraulic / hydrostatic pumps.
  • Diagnose and repair the hydrostatic drive system, including two-speed motor, motor carrier, charge pressure and pump neutral adjustment.
  • Test and replace the alternator, starter, battery, instrument panels, controllers, sensors and back-up alarm.
  • Read and act on diagnostic service codes for the Gateway, Auxiliary, ACS and SJC controllers.
  • Perform engine service – valve clearance, injector timing, cylinder head, crankshaft, pistons, camshaft and timing gears.
  • Service the EGR system, turbocharger, cooling system, fuel system and lubrication system.
  • Repair HVAC components – compressor, condenser, receiver / drier, evaporator / heater unit, thermostat, expansion valve and heater valve.
  • Carry out routine maintenance and scheduled service using the printed service schedule.

Having the correct procedures and specifications matters. A hydrostatic pump neutral adjustment done incorrectly causes creep, uneven tracking or premature pump wear. A lift cylinder reassembled with the wrong seal orientation will leak. An actuator calibration skipped after a control valve change produces reduced performance codes. This manual gives you the exact measurements, torque figures, clearances and calibration sequences the S330 requires – so the job is done right the first time and the machine returns to safe, productive service.

Instant PDF Delivery

This Bobcat S330 Skid-Steer Loader Service Manual 6987040enUS is delivered as an instant PDF download – no shipping, no waiting. Once payment is complete you can open it on any device, print the pages you need for the shop, and keep the full 992-page reference on hand for every repair, adjustment and service job your S330 needs.

Reviews

There are no reviews yet.

Be the first to review “Bobcat S330 Skid-Steer Loader Service Manual 6987040enUS – PDF Download”

What Our Customers Say

★★★★★ Live reviews from customers
Loading customer reviews...
0
    0
    Your Cart
    Your cart is emptyReturn to Shop
    🛒
    Recently Purchased
    🕒 verified order