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Bobcat S70 Skid-Steer Loader Service Manual 2022 – Complete Workshop Repair Guide PDF

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Comprehensive 544-page Bobcat S70 Skid-Steer Loader Service Manual covering serial numbers A3W611001 & Above, A3W711001 & Above, B38V11001 & Above, B38W11001 & Above, B4TY11001 & Above, B4UC11001 & Above, and B5Y211001 & Above. Includes engine service, hydraulic and hydrostatic systems, electrical diagnostics, maintenance schedules, and complete repair procedures.

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Description

Bobcat S70 Skid-Steer Loader Service Manual – Complete Workshop Repair Guide

The Bobcat S70 Skid-Steer Loader Service Manual is the definitive workshop repair guide for professional mechanics and serious equipment owners working on S70 compact loaders. This 544-page service manual provides complete coverage of engine service, hydraulic and hydrostatic systems, electrical diagnostics, drive components, and every major assembly on the machine. Whether you are performing routine maintenance, troubleshooting a fault code, or rebuilding a hydrostatic pump, this Bobcat S70 service manual delivers the procedures, specifications, and technical data required to complete the job correctly.

File Details

  • Manual Type: Service Manual (Workshop Repair Manual)
  • Brand: Bobcat
  • Model: S70 Skid-Steer Loader
  • Language: English
  • Page Count: 544 pages
  • File Format: PDF
  • Document Number: 6986662enUS
  • Publication Date: November 2022

Chapters Covered

  • Safety Instructions and Fire Prevention
  • Serial Number Locations and Loader Identification
  • Lifting and Blocking Procedures
  • Lift Arm Support
  • Operator Cab Service and Removal
  • Remote Start Tool Procedures (MEL1563 and 7217666)
  • Service Schedule and Maintenance Intervals
  • Air Cleaner Service (Outer and Inner Filter)
  • Engine Cooling System (Radiator, Fan, Water Pump, Thermostat)
  • Fuel System (Specifications, Filter, Air Removal)
  • Engine Lubrication System (Oil and Filter Replacement)
  • Hydraulic / Hydrostatic System (Fluid, Filter, Breather Cap)
  • Final Drive Transmission (Chaincase Oil Level and Replacement)
  • Auxiliary Control Lockbolt
  • Bob-Tach Inspection and Maintenance
  • Lubricating the Loader (All Grease Points)
  • Tire Maintenance (Wheel Nuts, Rotating, Mounting)
  • Spark Arrester Muffler Cleaning
  • Pivot Pins Inspection
  • Seat Bar Restraint System
  • Loader Storage and Return to Service
  • Stopping the Engine and Leaving the Loader
  • Emergency Exit (Rear Window and Front Door)
  • Seat Belt Inspection and Maintenance
  • Hydraulic System Information (Glossary and Troubleshooting)
  • Lift Cylinder Testing, Removal, and Rebuild
  • Tilt Cylinder Testing, Removal, and Rebuild
  • Main Relief Valve Testing and Replacement
  • Hydraulic Control Valve (BICS Valve, Spools, Seals)
  • Lift Arm Bypass Control Valve
  • Hydraulic Pump Testing and Rebuild
  • Hydraulic / Hydrostatic Filter Housing
  • Hydraulic Fluid Reservoir
  • Oil Cooler Removal and Installation
  • Bucket Position Valve
  • Auxiliary Hydraulic Interlock Valve
  • Hydrostatic System Information
  • Hydrostatic Drive Motor Disassembly and Assembly
  • Charge Pressure Testing
  • Hydrostatic Pump Removal, Disassembly, and Assembly
  • Drive Belt Adjustment and Replacement
  • Brake Disc Removal and Installation
  • Drive Components (Axle Seal, Axle, Sprocket, Bearings, Chain)
  • Chaincase Cover Removal and Disassembly
  • Control Levers and Linkages (Neutral Adjustment, Pintle Arm)
  • Control Pedals and Linkages
  • Rear Window and Top Window Service
  • Electrical System and Analysis (Glossary, Connectors, Troubleshooting)
  • Battery (Removal, Maintenance, Testing, Charging, Jump Starting)
  • Alternator (Belt, Testing, Removal)
  • Starter (Testing, Removal)
  • Instrument Panels (Left and Right)
  • Lights (Front, Rear, Cab)
  • Bobcat Interlock Control System (BICS) Inspection
  • Bobcat Controller (Gateway) Troubleshooting
  • Seat Bar Sensor Testing and Replacement
  • Traction Lock Description and Removal
  • Back-Up Alarm System (All Serial Number Ranges)
  • Engine Information and Specifications
  • Engine Removal and Installation
  • Engine Mount Replacement
  • Engine Speed Control
  • Muffler Removal and Installation
  • Air Cleaner Housing
  • Engine Cooling System Components
  • Lubrication System (Oil Pan, Oil Pump, Pressure Testing)
  • Fuel System (Camshaft, Governor, Shutoff Solenoid, Injection Pump, Injectors)
  • Cylinder Head (Glow Plugs, Valve Clearance, Disassembly, Servicing)
  • Crankshaft and Pistons (Removal, Servicing, Measuring)
  • Camshaft and Timing Gears (Backlash, Idler Gear, Servicing)
  • Flywheel and Housing
  • Heater System (Heater Unit, Coil, Fan, Valve, Switch)
  • Complete Specifications Section
  • Torque Specifications for Bolts
  • Hydraulic Connection Specifications
  • Hydraulic / Hydrostatic Fluid Specifications
  • Service Tools Required

This Bobcat S70 workshop manual goes far beyond routine maintenance. It contains the complete engine service section for the Kubota D1005 diesel engine, including cylinder head rebuilding, piston and crankshaft servicing, camshaft timing, and fuel injection pump procedures. The hydrostatic drive section covers the tandem pump and both drive motors with full disassembly and assembly sequences, torque values, and inspection criteria. The electrical system chapter provides a complete glossary of symbols, connector identification, fuse and relay locations, and troubleshooting charts for the BICS controller, traction lock, seat bar sensor, and back-up alarm. Every procedure is supported by detailed illustrations, exploded views, and hydraulic schematics that show exactly how components fit together and how systems route fluid and electrical current.

What This Bobcat S70 Service Manual Enables You to Do

With this Bobcat S70 repair manual, you can confidently diagnose and repair the machine’s hydraulic system, including the main relief valve, control valve, lift and tilt cylinders, and auxiliary hydraulic circuit. The hydrostatic transmission section gives you the ability to test charge pressure, remove and rebuild the hydrostatic pump, service the drive motors, and adjust the steering linkage. The electrical troubleshooting charts help you trace faults in the BICS system, traction lock, seat bar sensor, and charging circuit without guesswork.

The engine service portion covers everything from valve clearance adjustment and glow plug testing to complete cylinder head removal, piston replacement, and crankshaft measurement. Maintenance schedules, fluid capacities, and torque specifications are provided throughout so you can complete every job to factory standards.

Why This Manual Matters

Skid-steer loaders operate in demanding conditions and require precise maintenance and repair procedures. Using incorrect torque values, fluid specifications, or assembly sequences can lead to premature component failure, hydraulic contamination, or unsafe machine operation. This Bobcat S70 service manual provides the correct procedures, specifications, and safety warnings so you can complete repairs properly the first time. The troubleshooting charts help you identify the root cause of a problem quickly, saving diagnostic time and avoiding unnecessary parts replacement.

Whether you are a professional equipment mechanic, a fleet maintenance technician, or an owner-operator who prefers to handle your own repairs, this manual gives you the same technical information used by authorized service personnel. The 544-page PDF covers every major system on the S70 loader, from the engine and hydrostatic drive to the electrical system and operator cab.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œBobcat S70 Skid-Steer Loader Service Manual 2022 – Complete Workshop Repair Guide PDF” are as follows:

MAINTENANCE SAFETYp. 3
CONTENTSp. 5
FOREWORDp. 7
FOREWORDp. 9
SAFETY INSTRUCTIONSp. 11
FIRE PREVENTIONp. 13
Maintenancep. 13
Operationp. 13
Electricalp. 13
Hydraulic Systemp. 13
Fuelingp. 13
Startingp. 13
Spark Arrester Exhaust Systemp. 13
Welding And Grindingp. 14
Fire Extinguishersp. 14
SERIAL NUMBER LOCATIONSp. 15
Loader Serial Numberp. 15
Engine Serial Numberp. 15
LOADER IDENTIFICATIONp. 17
SAFETY AND MAINTENANCEp. 19
LIFTING AND BLOCKING THE LOADERp. 23
Procedurep. 23
LIFT ARM SUPPORTp. 25
Installingp. 25
Removingp. 27
OPERATOR CABp. 29
Descriptionp. 29
Raisingp. 30
Loweringp. 31
Special Applications Kitp. 33
Special Applications Kit Inspection And Maintenancep. 33
TRANSPORTING THE LOADER ON A TRAILERp. 35
Loading And Unloadingp. 35
Fasteningp. 36
TOWING THE LOADERp. 37
Procedurep. 37
REMOTE START TOOL KIT – MEL1563p. 39
Remote Start Tool – MEL1563p. 39
Service Tool Harness Communicator – MEL1566p. 40
Remote Start Procedurep. 41
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666p. 45
Descriptionp. 45
Remote Start Tool (Service Tool) – 7022042p. 46
Loader Service Tool Harness – 6689747p. 47
Computer Service Tool Harness – 6689746p. 49
Remote Start Procedurep. 49
SERVICE SCHEDULEp. 53
Chartp. 53
AIR CLEANER SERVICEp. 55
Replacing Filter Elementsp. 55
ENGINE COOLING SYSTEMp. 57
Cleaningp. 57
Checking Levelp. 58
Removing And Replacing Coolantp. 59
FUEL SYSTEMp. 61
Fuel Specificationsp. 61
Biodiesel Blend Fuelp. 61
Filling The Fuel Tankp. 62
Fuel Filterp. 63
Removing Air From The Fuel Systemp. 64
ENGINE LUBRICATION SYSTEMp. 65
Checking And Adding Engine Oilp. 65
Engine Oil Chartp. 65
Removing And Replacing Oil And Filterp. 66
HYDRAULIC / HYDROSTATIC SYSTEMp. 67
Checking And Adding Fluidp. 67
Hydraulic / Hydrostatic Fluid Chartp. 67
Removing And Replacing Hydraulic Fluidp. 68
Removing And Replacing Hydraulic / Hydrostatic Filterp. 69
Breather Capp. 70
FINAL DRIVE TRANSMISSION (CHAINCASE)p. 71
Checking And Adding Oilp. 71
Removing And Replacing Oilp. 71
AUXILIARY CONTROL LOCKBOLTp. 73
Procedurep. 73
BOB-TACHp. 75
Inspection And Maintenancep. 75
LUBRICATING THE LOADERp. 77
Lubrication Locationsp. 77
TIRE MAINTENANCEp. 79
Wheel Nutsp. 79
Rotatingp. 79
Mountingp. 80
SPARK ARRESTER MUFFLERp. 81
Cleaning Procedurep. 81
PIVOT PINSp. 83
Inspection And Maintenancep. 83
SEAT BAR RESTRAINT SYSTEMp. 85
Descriptionp. 85
Inspectingp. 85
Maintainingp. 86
LOADER STORAGE AND RETURN TO SERVICEp. 87
Storagep. 87
Return To Servicep. 87
STOPPING THE ENGINE AND LEAVING THE LOADERp. 89
Procedurep. 89
EMERGENCY EXITp. 91
Rear Windowp. 91
Front Doorp. 91
SEAT BELTp. 93
Inspection And Maintenancep. 93
HYDRAULIC SYSTEMp. 95
HYDRAULIC / HYDROSTATIC SCHEMATICSp. 99
S/N A3W611001 & Abovep. 99
S/N A3W711001 & Abovep. 99
S/N B38V11001 & Abovep. 99
S/N B38W11001 & Abovep. 99
S/N B4TY11001 & Abovep. 99
S/N B4UC11001 & Abovep. 99
S/N B5Y211001 & Abovep. 99
HYDRAULIC SYSTEM INFORMATIONp. 101
Glossary Of Hydraulic / Hydrostatic Symbolsp. 101
Troubleshooting Chartp. 105
CYLINDER (LIFT)p. 107
Testingp. 107
Removal And Installationp. 108
Parts Identificationp. 110
Disassembly And Assemblyp. 111
CYLINDER (TILT)p. 115
Testingp. 115
Removal And Installationp. 116
Parts Identificationp. 117
Disassembly And Assemblyp. 118
MAIN RELIEF VALVEp. 121
Descriptionp. 121
Testing Without Auxiliariesp. 122
Testing With Auxiliariesp. 123
Removal And Installationp. 124
HYDRAULIC CONTROL VALVEp. 125
Descriptionp. 125
BICSβ„’ Valve Removal And Installationp. 126
BICSβ„’ Valve, Lift Arm Bypass Orifice Removal And Installationp. 127
Pressure Differential Valve Removal And Installationp. 128
BICSβ„’ Valve, Check Valve Removal And Installationp. 129
BICSβ„’ Valve, Solenoid Removal And Installationp. 130
BICSβ„’ Valve, Solenoid Testingp. 131
BICSβ„’ Valve, Identification Chartp. 131
Removal And Installationp. 132
Identification Chartp. 134
Disassembly And Assemblyp. 135
Load Check Valves Removal And Installationp. 135
Main Relief Valve Removal And Installationp. 136
Port Relief / Anti-Cavitation Valve Removal And Installationp. 137
Anti-Cavitation / Check Valves Removal And Installationp. 138
Rubber Boot Removal And Installationp. 139
Lift And Tilt Lock Block Removal And Installationp. 139
Lift Spool And Detent Removal And Installationp. 140
Lift Spool And Detent Disassemblyp. 142
Lift Spool And Detent Assemblyp. 144
Tilt Spool Removal And Installationp. 146
Tilt Spool Disassembly And Assemblyp. 147
Auxiliary Spool Removal And Installationp. 148
Auxiliary Spool Disassembly And Assemblyp. 149
Spool Seal Installationp. 152
Auxiliary Pivot Bracket Removal And Installationp. 153
Auxiliary Pivot Bracket Disassembly And Assemblyp. 153
LIFT ARM BYPASS CONTROL VALVEp. 155
Descriptionp. 155
Testingp. 155
Removal And Installationp. 156
Disassembly And Assemblyp. 157
HYDRAULIC PUMPp. 159
Descriptionp. 159
Direct Pump Testingp. 159
Removal And Installationp. 161
Hydraulic Pump Startupp. 163
Parts Identificationp. 164
Disassembly And Assemblyp. 165
HYDRAULIC / HYDROSTATIC FILTERp. 167
Descriptionp. 167
Housing Removal And Installationp. 167
Housing Disassembly And Assemblyp. 169
HYDRAULIC FLUID RESERVOIRp. 171
Descriptionp. 171
Removal And Installationp. 172
OIL COOLERp. 175
Descriptionp. 175
Removal And Installationp. 176
BUCKET POSITION VALVEp. 179
Descriptionp. 179
Solenoid Removal And Installationp. 179
Solenoid Testingp. 180
Removal And Installationp. 181
Disassembly And Assemblyp. 183
AUXILIARY HYDRAULIC INTERLOCK VALVEp. 185
Descriptionp. 185
Removal And Installationp. 185
Disassembly And Assemblyp. 186
HYDROSTATIC SYSTEMp. 189
HYDROSTATIC SYSTEM INFORMATIONp. 191
Descriptionp. 191
Troubleshootingp. 192
HYDROSTATIC DRIVE MOTORp. 193
Descriptionp. 193
Removal And Installationp. 193
Parts Identificationp. 195
Disassemblyp. 196
Assemblyp. 202
CHARGE PRESSUREp. 207
Descriptionp. 207
Testingp. 207
Sender Removal And Installationp. 209
HYDROSTATIC PUMPp. 211
Descriptionp. 211
Replenishing / High Pressure Relief Valve Removal And Installationp. 211
Removal And Installationp. 212
Parts Identificationp. 215
Disassemblyp. 216
Assemblyp. 221
DRIVE BELTp. 225
Descriptionp. 225
Adjustingp. 225
Belt Removal And Installationp. 225
Tensioner Pulley Removal And Installationp. 226
Tensioner Pulley Disassembly And Assemblyp. 226
DRIVE SYSTEMp. 227
BRAKEp. 229
Descriptionp. 229
Disc Removal And Installationp. 229
DRIVE COMPONENTSp. 231
Descriptionp. 231
Axle Seal Removal And Installationp. 232
Axle, Sprocket And Bearings Removal And Installationp. 234
Chain Removal And Installationp. 238
CHAINCASEp. 239
Descriptionp. 239
Chaincase Cover Removal And Installationp. 239
Chaincase Cover Disassembly And Assemblyp. 240
MAINFRAMEp. 241
SEAT BARp. 243
Descriptionp. 243
Removal And Installationp. 243
Disassembly And Assemblyp. 246
Compression Spring Disassembly And Assemblyp. 247
OPERATOR CABp. 249
Gas Cylinder Removal And Installationp. 249
Removal And Installationp. 251
OPERATOR SEATp. 253
Removal And Installationp. 253
Seat Belt Removal And Installationp. 253
BOB-TACHp. 255
Descriptionp. 255
Removal And Installationp. 255
Lever And Wedge Disassembly And Assemblyp. 257
LIFT ARMSp. 259
Removal And Installationp. 259
REAR DOORp. 263
Removal And Installationp. 263
FUEL TANKp. 265
Removal And Installationp. 265
CONTROL PEDALS AND LINKAGESp. 267
Descriptionp. 267
Pedal Removal And Installationp. 267
Pedal Interlock Linkage Removal And Installationp. 268
CONTROL PANELp. 269
Descriptionp. 269
Control Shield And Steering Lever Panels Removal And Installationp. 269
CONTROL LEVERp. 271
Descriptionp. 271
Lever Removal And Installationp. 271
Lever Disassembly And Assemblyp. 273
Linkage Neutral Adjustmentp. 274
Pintle Arm Removalp. 275
Pintle Arm Installationp. 278
Pintle Arm Disassembly And Assemblyp. 280
WINDOW (REAR)p. 281
Removalp. 281
Installationp. 281
WINDOW (TOP)p. 283
Removalp. 283
Installationp. 284
ELECTRICAL SYSTEM AND ANALYSISp. 285
ELECTRICAL SCHEMATICSp. 289
ELECTRICAL SCHEMATICp. 289
S/N A3W611001 – A3W611818p. 289
S/N A3W711001 – A3W712665p. 289
S/N A3W611819 & Abovep. 294
S/N A3W712666 & Abovep. 294
S/N B38V11001 – B38V14403p. 294
S/N B38W11001 – B38W12694p. 294
STANDARD MACHINEp. 299
S/N B38V14404 through B38V15916p. 299
S/N B38W12695 through B38W13305p. 299
S/N B38V15917 & Abovep. 307
S/N B38W13306 & Abovep. 307
S/N B4TY11001 through B4TY12372p. 307
S/N B4UC11001 through B4UC11257p. 307
S/N B4TY12373 through B4TY13453p. 315
S/N B4UC11258 through B4UC11617p. 315
S/N B4TY13454 & Abovep. 323
S/N B4UC11618 & Abovep. 323
S/N B5Y211001 & Abovep. 323
ELECTRICAL SYSTEM INFORMATIONp. 331
Glossary Of Electrical Symbolsp. 331
Cab Harness Connectorsp. 334
Mainframe Harness Connectorsp. 335
Descriptionp. 336
Troubleshootingp. 337
Fuse And Relay Location / Identificationp. 338
Solenoid Testingp. 339
BATTERYp. 341
Removal And Installationp. 341
Battery Maintenancep. 342
Maintaining Battery Charge Levelp. 342
Battery Service During Machine Storagep. 342
Battery Testingp. 343
Battery Chargingp. 343
Using A Booster Battery (Jump Starting)p. 344
Removing And Installing Batteryp. 346
ALTERNATORp. 347
Belt Adjustmentp. 347
Belt Replacementp. 347
Charging System Inspectionp. 348
Alternator Voltage Testingp. 349
Low Voltage Testingp. 349
High Voltage Testingp. 350
Removal And Installationp. 351
Parts Identificationp. 352
STARTERp. 353
Testingp. 353
Removal And Installationp. 355
Parts Identificationp. 356
INSTRUMENT PANELSp. 357
Left And Right Panelsp. 357
Standard Key Panelp. 358
Keyless Start Panelp. 358
Option And Field Accessory Panelp. 359
Left And Right Removal And Installationp. 360
LIGHTSp. 361
Front Removal And Installationp. 361
Rear Removal And Installationp. 362
Cab Light Removal And Installation (Earlier Models)p. 363
Cab Light Removal And Installation (Later Models)p. 364
BOBCAT INTERLOCK CONTROL SYSTEM (BICSβ„’)p. 365
Descriptionp. 365
Inspecting The BICSβ„’ Controller (Engine STOPPED – Key ON)p. 366
Inspecting The Seat Bar Sensor (Engine RUNNING)p. 366
Inspecting The Traction Lock And Parking Brake (Engine RUNNING)p. 366
Inspecting The Lift Arm Bypass Controlp. 366
Inspecting Deactivation Of The Auxiliary Hydraulics Systemp. 367
BOBCAT CONTROLLER (GATEWAY)p. 369
Descriptionp. 369
Troubleshootingp. 369
Viewing Diagnostic Service Codesp. 370
Removal And Installationp. 371
SEAT BAR SENSORp. 373
Descriptionp. 373
Troubleshootingp. 373
Testingp. 374
Removal And Installationp. 375
Bobcat Interlock Control System (BICSβ„’) Circuit Testp. 377
TRACTION LOCKp. 379
Descriptionp. 379
Troubleshootingp. 379
Removal And Installationp. 380
BACK-UP ALARM SYSTEM (S/N A3W611001 – A3W613689 AND A3W711001 – A3W713379)p. 383
Descriptionp. 383
Inspectingp. 383
Adjusting Switch Positionp. 384
Troubleshootingp. 385
Alarm Removal And Installationp. 386
Switch Removal And Installationp. 387
BACK-UP ALARM SYSTEM (S/N A3W613690 & ABOVE, A3W713380 & ABOVE, B38V11001 & ABOVE, B38W11001 & ABOVE)p. 389
Descriptionp. 389
Inspectingp. 389
Troubleshootingp. 390
Switch Removal And Installationp. 391
Alarm Removal And Installationp. 392
BACK-UP ALARM SYSTEM (S/N B4TY11001 & ABOVE AND B4UC11001 & ABOVE)p. 393
Descriptionp. 393
Inspectingp. 393
Adjusting Switch Positionp. 393
Troubleshootingp. 394
Alarm Removal And Installationp. 395
Switch Removal And Installationp. 395
ENGINE SERVICEp. 397
ENGINE INFORMATIONp. 399
Descriptionp. 399
Specificationsp. 400
Torque Valuesp. 404
Troubleshootingp. 405
Engine Removal And Installationp. 407
Engine Mount Replacementp. 413
Compression – Testingp. 414
ENGINE SPEED CONTROLp. 415
Removal And Installationp. 415
MUFFLERp. 417
Removal And Installationp. 417
AIR CLEANERp. 419
Housing Removal And Installationp. 419
ENGINE COOLING SYSTEMp. 421
Radiator Removal And Installationp. 421
Fan Removal And Installationp. 423
Water Pump Removal And Installationp. 423
Water Pump Disassembly And Assemblyp. 424
Thermostat Housing Removal And Installationp. 424
LUBRICATION SYSTEMp. 425
Oil Pan Removal And Installationp. 425
Oil Pump Removal And Installationp. 426
Oil Pump Inspectionp. 426
Engine Oil Pressure – Testingp. 428
FUEL SYSTEMp. 429
Fuel Camshaft Removal And Installationp. 429
Governor Shaft Removal And Installationp. 431
Governor Fork Lever Removal And Installationp. 434
Fuel ShutOff Solenoid – Testingp. 436
Fuel ShutOff Solenoid Removal And Installationp. 436
Fuel Injection Pump Removal And Installationp. 437
Fuel Injection Pump Timingp. 439
Fuel Injector Nozzles Removal And Installationp. 440
Fuel Injector Nozzle Pressure – Testingp. 441
Nozzle Spray Conditionp. 442
Valve Seat Tightnessp. 443
CYLINDER HEADp. 445
Glow Plug – Testingp. 445
Glow Plug Removal And Installationp. 445
Valve Clearance Adjustmentp. 446
Valve Timing Inspectingp. 447
Cylinder Head Removal And Installationp. 447
Cylinder Head Disassembly And Assemblyp. 450
Cylinder Head – Servicingp. 450
Cylinder Head Top Clearance Measuringp. 451
Valve Guide – Measuringp. 451
Reconditioning The Valve And Valve Seatp. 453
Valve Springp. 454
Valve Tappetsp. 455
Rocker Arm And Shaft – Measuringp. 455
CRANKSHAFT AND PISTONSp. 457
Piston And Connecting Rod Removal And Installationp. 457
Piston And Connecting Rod – Servicingp. 458
Cylinder Bore – Measuringp. 461
Connecting Rod Alignmentp. 461
Crankshaft And Bearings Removal And Installationp. 462
Crankshaft And Bearings – Servicingp. 464
CAMSHAFT AND TIMING GEARSp. 469
Timing Gearcase Cover Removal And Installationp. 469
Timing Gears Backlash – Measuringp. 471
Idler Gear And Shaft Removal And Installationp. 471
Camshaft – Servicingp. 472
Idler Gear And Shaft Servicingp. 474
FLYWHEEL AND HOUSINGp. 475
Flywheel Removal And Installationp. 475
Ring Gear Removal And Installationp. 475
Housing Removal And Installationp. 476
HEATERp. 477
HEATER SYSTEMp. 479
Descriptionp. 479
REGULAR MAINTENANCE (S/N A3W611001 – A3W613399 AND A3W711001 – A3W713235)p. 481
Heater Coilp. 481
REGULAR MAINTENANCE (S/N A3W613400 & ABOVE, A3W713236 & ABOVE, B38V11001 & ABOVE, B38W11001 & ABOVE, B4TY11001 & ABOVE AND B4UC11001 & ABOVE)p. 483
Heater Coilp. 483
TROUBLESHOOTINGp. 485
Electric Systemp. 485
Heater Valve Not Opening Or Closingp. 485
Blower Motor Does Not Operatep. 485
Blower Motor Operates Normally, But Air Flow Is Insufficientp. 485
HEATER UNIT (S/N A3W611001 – A3W613399 AND A3W711001 – A3W713235)p. 487
Removal And Installationp. 487
HEATER UNIT (S/N A3W613400 & ABOVE, A3W713236 & ABOVE, B38V11001 & ABOVE, B38W11001 & ABOVE, B4TY11001 & ABOVE AND B4UC11001 & ABOVE)p. 489
Removal And Installationp. 489
HEATER COIL (S/N A3W611001 – A3W613399 AND A3W711001 – A3W713235)p. 491
Removal And Installationp. 491
HEATER COIL (S/N A3W613400 & ABOVE, A3W713236 & ABOVE, B38V11001 & ABOVE, B38W11001 & ABOVE, B4TY11001 & ABOVE AND B4UC11001 & ABOVE)p. 493
Removal And Installationp. 493
HEATER FAN (S/N A3W611001 – A3W613399 AND A3W711001 – A3W713235)p. 495
Removal And Installationp. 495
HEATER FAN (S/N A3W613400 & ABOVE, A3W713236 & ABOVE, B38V11001 & ABOVE, B38W11001 & ABOVE, B4TY11001 & ABOVE AND B4UC11001 & ABOVE)p. 497
Removal And Installationp. 497
HEATER VALVE (S/N A3W611001 – A3W613399 AND A3W711001 – A3W713235)p. 499
Removal And Installationp. 499
HEATER VALVE (S/N A3W613400 & ABOVE, A3W713236 & ABOVE, B38V11001 & ABOVE, B38W11001 & ABOVE, B4TY11001 & ABOVE AND B4UC11001 & ABOVE)p. 501
Removal And Installationp. 501
HEATER SWITCH (S/N A3W611001 – A3W613399 AND A3W711001 – A3W713235)p. 503
Removal And Installationp. 503
Testingp. 504
HEATER SWITCH (S/N A3W613400 & ABOVE, A3W713236 & ABOVE, B38V11001 & ABOVE, B38W11001 & ABOVE, B4TY11001 & ABOVE AND B4UC11001 & ABOVE)p. 505
Removal And Installationp. 505
Testingp. 506
SPECIFICATIONSp. 507
(S70) LOADER SPECIFICATIONSp. 509
Machine Dimensionsp. 509
Performance (A3W6, A3W7, B38V, B38W 11001 & Above)p. 510
Performance (B4TY11001 & Above And B4UC11001 & Above)p. 510
Enginep. 510
Drive Systemp. 512
Controlsp. 512
Hydraulic Systemp. 513
Electricalp. 513
Capacitiesp. 514
Tiresp. 514
TECHNICAL SERVICE GUIDE SPECIFICATIONSp. 515
Enginep. 515
Engine Torquesp. 515
Cooling Systemp. 515
Loader Torquesp. 516
Hydraulic / Hydrostatic Systemp. 516
Fuel Consumptionp. 516
TORQUE SPECIFICATIONS FOR BOLTSp. 517
Torque For General SAE Boltsp. 517
Torque For General Metric Boltsp. 518
HYDRAULIC CONNECTION SPECIFICATIONSp. 519
O-ring Face Seal Connectionp. 519
Straight Thread O-ring Fittingp. 520
Tubelines And Hosesp. 520
Flare Fittingp. 520
Port Seal Fittingp. 521
HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONSp. 523
Specificationsp. 523
CONVERSIONSp. 525
Decimal And Millimeter Equivalent Chartp. 525
U.S. To Metric Conversion Chartp. 525
SERVICE TOOLS REQUIREDp. 527
Remote Start Toolsp. 527
Hydraulic Toolsp. 528
Mainframe And Drive Toolsp. 531
Electrical Toolsp. 534
Engine Toolsp. 535
HVAC Toolsp. 540
ALPHABETICAL INDEXp. 541


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