Bobcat S220 Skid-Steer Loader Service Manual (S/N A5GK20001 & Above, A5GL20001 & Above)

Description

Bobcat S220 Skid-Steer Loader Service Manual – Full Shop Repair Guide

This Bobcat S220 Skid-Steer Loader Service Manual is the complete factory-style shop manual for machines built to serial numbers A5GK20001 & Above and A5GL20001 & Above, equipped with the Bobcat Interlock Control System (BICS™). Document number 6987038, printed November 2010, this S220 service manual runs 998 pages and is written for the technician who needs correct, model-specific repair information rather than generic guesswork.

File Details

• Manual type: Service/Repair Manual
• Brand / Model: Bobcat S220 Skid-Steer Loader
• Serial number coverage: S/N A5GK20001 & Above, S/N A5GL20001 & Above
• Language: English
• Page count: 998 pages
• File format: PDF
• Document number: 6987038
• Publication date: November 2010 (11-10)

Chapters Covered

• Safety & Maintenance (Section 10)
  • Air Cleaner Service, Bob-Tach (Hand Lever & Power), Engine Cooling System
  • Engine Lubrication System, Final Drive Transmission (Chaincase), Fuel System
  • Hydraulic/Hydrostatic Fluid, Lift Arm Support Device, Loader Storage, Lubricating the Loader
  • Operator Cab, Pivot Pins, Remote Start Tool Kits, Seat Belt, Service Schedule
  • Spark Arrestor Muffler, Tire Maintenance, Towing and Transporting the Loader
• Hydraulic System (Section 20)
  • Hydraulic System Information, Bucket Position Valve, Bob-Tach Cylinder
  • Hydraulic Control Valve (Standard, ACS, SJC), Hydraulic Pump (Standard, SJC, High-Flow)
  • Hydraulic Fluid Reservoir, Hydraulic/Hydrostatic Filters, Main Relief Valve, Lift/Tilt Cylinders
• Hydrostatic System (Section 30)
  • Hydrostatic Pump and Motor, Hydrostatic Motor Carrier (Standard & SJC), Charge Pressure, Case Drain Filter
• Drive System (Section 40)
  • Chaincase, Drive Components, Brake and Two-Speed Brake
• Mainframe (Section 50)
  • Bob-Tach, Cab Door, Control Panel and Handles, Fuel Tank, Lift Arms, Windows
• Electrical System & Analysis (Section 60)
  • Bobcat Controller (ACS, SJC, Gateway/Auxiliary), Diagnostics Service Codes, Alternator, Battery, Back-Up Alarm
  • Instrument Panels, Bobcat Interlock Control System (BICS), Calibration, Control Panel Setup
• Engine Service (Section 70)
  • Camshaft and Timing Gears, Crankshaft and Pistons, Cylinder Head, Flywheel and Housing, Turbocharger

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• Heating, Ventilation, Air Conditioning (Section 80)
  • Compressor, Condenser, Evaporator/Heater Unit, Blower Fan, Expansion Valve, Receiver/Drier
• Specifications (SPEC Section)
  • Loader Dimensions and Performance, Hydraulic System Data, Engine Specifications, Electrical Specifications, Capacities, Tires, Torque Specifications for Bolts

Together, these sections give a technician everything needed to move from diagnosis through teardown, repair, reassembly and final function checks on the S220, following the same disassembly sequences, torque values and adjustment procedures used in the shop.

What You Can Do With This Manual

The Bobcat S220 service manual walks through hydraulic and hydrostatic pump and valve overhaul, chaincase and final drive service, Kubota V3800DI-T-E3CB Tier III engine repair, electrical system troubleshooting with Bobcat controller diagnostic codes, and HVAC system service — all illustrated with the manual’s own photos and wiring/hydraulic schematics. Because procedures, torque specifications and clearances vary by machine and serial range, using the correct S220 service manual instead of a generic loader guide is what keeps a repair right the first time and avoids comebacks. This is an instant PDF download — no shipping, no waiting. Read it on a phone, tablet, laptop or shop PC, or print any page you need at the bench.