BOMAG BC 972 RB-2 & BC 1172 RS-2 Sanitary Landfill Compactor Service Manual – 934-Page Workshop Repair PDF

Description

BOMAG BC 972 RB-2 & BC 1172 RS-2 Sanitary Landfill Compactor Service Manual

This is the complete BOMAG service manual for the BC 972 RB-2 and BC 1172 RS-2 sanitary landfill compactors, issued under BOMAG document number 008 911 57. Across 934 pages it covers the entire machine — from the Deutz TCD 2015 diesel engine and Bosch Rexroth travel hydraulics through to the ESX electronic control, the air conditioning system, the central lubrication system, the oscillating articulated joint and the full set of hydraulic and wiring diagrams. It is the same multi-chapter service documentation used in BOMAG workshops, and it also reproduces the complete original supplier documentation from Bosch Rexroth and Deutz.

File Details

• Manual type: Service Manual
• Brand: BOMAG
• Models covered: BC 972 RB-2, BC 1172 RS-2
• Document number: 008 911 57
• Language: English
• Page count: 934 pages
• File format: PDF

Chapters Covered

• 1 General — Introduction, Safety regulations, General repair instructions, Tightening torques
• 2 Technical data
• 3 Maintenance
• 4 Fundamental electrics
• 5 Special tools, electrics
• 6 Electronic control
• 7 Electronic modules
• 8 Trouble shooting
• 9 Installed components / connection overview
• 10 Air conditioning system
• 11 Central lubrication system
• 12 Engine
• 13 Working hydraulics
• 14 Tests and adjustments in working hydraulics
• 15 Travel hydraulics
• 16 Tests and adjustments in travel hydraulics
• 17 Special tools, tests and adjustments
• 18 Oscillating articulated joint
• 19 Suppliers documentation
• 20 Circuit diagrams

General, Technical Data and Maintenance

Chapter 1 opens with the introduction, safety regulations and general repair instructions, including tightening torque tables for metric, UNC and UNF threads and for fasteners treated with anti-seizure paste. Chapter 2 lists the machine’s technical data — dimensions, weights, axle loads, engine ratings, pump pressures and travel motor data — while Chapter 3 covers the maintenance chart, fuels and lubricants, running-in instructions and service intervals.

Fundamental Electrics and Electronic Control

Chapters 4 and 5 build a self-contained electrical foundation: reading circuit diagrams, terminal designations, CAN-Bus, resistance, Ohm’s law, metrology, diodes, relays, fuses, batteries, three-phase generators, electric starters, angle sensors, Deutsch DT and DTM connectors, and the special electrical tools and measuring equipment. Chapter 6 then documents the ESX electronic control in depth, including display module operation, code number input, the full list of ESX fault codes with possible causes, and parameter settings for machine type, steering system, travel pedal monitoring, dozer blade characteristics and engine speed signal. Chapter 7 covers the blower monitoring module A53.

Troubleshooting

Chapter 8 is the troubleshooting heart of the manual: diagnostic flowcharts for the machine driving with the travel lever in neutral, the machine not driving, one-direction-only travel or reduced power in one direction, hydraulic oil overheating, insufficient travel power, steering failure, central lubrication faults, and travel and working hydraulic faults — followed by Deutz TCD 2015 fault diagnosis, flash-code lists and general troubleshooting charts.

Engine — Deutz TCD 2015

Chapter 12 documents the Deutz TCD 2015 V6 and V8 diesel engines used in these machines: lubrication oil circuit, coolant circuit, fuel circuit, MVS injection system, sensors, exhaust gas recirculation, EDC 7 engine control with EMR 3, fan V-belt tension, valve adjustment, fault diagnosis, fault flash codes, EMR3 fault code lists, SerDia service software, engine oil and filter changes, fuel filter changes, coolant and preheating system checks, and the special Deutz engine tools.

Working Hydraulics, Travel Hydraulics and Tests

Chapters 13 through 16 cover the steering and working pump, control valve block, travel pump, travel motors, filtration, and the transfer box filter unit. They also contain the full set of pressure and adjustment tests: measuring and adjustment points on the tandem travel pump unit, high-pressure relief valve and pressure override checks, travel pump high-pressure test, charge pressure check, DA-control valve adjustment, control chamber pressure measurement, and travel motor displacement setting.

Circuit Diagrams and Supplier Documentation

Chapter 20 contains the hydraulic diagram (571 908 16) and four complete wiring diagrams (570 700 35, 570 700 37, 570 700 39 and 570 700 42), each with a component listing and connector localization graphics. Chapter 19 reproduces the original manufacturer documentation for the Bosch Rexroth travel pump (A4VG 71-180), steering and working pump (A10VO), travel motor (A6VM 28-200) and both wheel drive gearboxes (GFT 220 R3 9096 and GFT 220 R3 9184).

About the BC 972 RB-2 and BC 1172 RS-2

The BC 972 RB-2 and BC 1172 RS-2 are sanitary landfill compactors built by BOMAG. They are powered by Deutz TCD 2015 diesel engines and drive through a transfer box to four Bosch Rexroth travel pumps arranged as two tandem units. Each wheel is driven by a Rexroth A6VM 200 EPD travel motor through a GFT 220 planetary gearbox with an integrated multi-disc parking brake. Steering and dozer blade functions are supplied by a tandem A10VO 100/100 DFR pump, and the machine is controlled by the ESX electronic control unit with the engine managed by the Deutz EDC 7 / EMR 3 system.

What You Can Do With This Manual

With the BOMAG BC 972 RB-2 and BC 1172 RS-2 service manual on hand you can carry out scheduled maintenance, diagnose faults through the ESX fault codes and Deutz flash codes, test hydraulic pressures at every measuring point, adjust the DA-control valve, set travel motor displacement, service the air conditioning system, repair the oscillating articulated joint, replace steering cylinders, and work through the complete wiring and hydraulic circuits using the diagrams supplied. The fault-code tables and troubleshooting flowcharts turn symptoms such as a machine that will not drive, a machine that travels in only one direction, or hydraulic oil overheating into a defined sequence of checks rather than guesswork.

Correct procedures and correct specifications matter on a machine of this size. Wrong pressures, wrong tightening torques or a misadjusted pressure override can damage pumps and motors, overheat the hydraulic oil or leave the machine unsafe. This manual gives you the exact values, the correct sequences and the torque tables for metric, UNC, UNF and anti-seizure-paste-treated fasteners, so the job is done right the first time.

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Delivery is instant. The PDF is available for download immediately after payment — no shipping, no waiting. Read it on a laptop, tablet or phone in the workshop, print the chapters you need, and keep the full 934-page reference on any device you use.