BOMAG BW 24 R Rubber Tire Roller Service Manual – PDF Workshop Repair Guide

Description

BOMAG BW 24 R Service Manual – Full Workshop Repair Documentation

This is the complete service manual for the BOMAG BW 24 R rubber tire roller, issued under document number 008 910 64. It is the workshop-level reference covering everything from routine technical data and maintenance charts through to full component removal, disassembly, inspection, reassembly and adjustment procedures for the machine’s major assemblies. Every chapter is written for the trained mechanic working on the roller in a workshop environment.

File Details

• Manual type: Service / Workshop Manual
• Brand: BOMAG
• Model: BW 24 R (Rubber tire roller)
• Document number: 008 910 64
• Serial number applicability: from 201 530 60 1456
• Language: English
• File format: PDF
• Page count: 406 pages
• Technical data status date: 2006-04-12

Chapters Covered

• 1 General – Introduction, safety regulations, general repair instructions, tightening torques
• 2 Technical data – Technical data, maintenance chart, table of fuels and lubricants, fuels and lubricants
• 3 Fundamental electrics – Understanding circuit diagrams, terminal designations, current and voltage, resistance, series and parallel connection, Ohm’s law, electrical energy, formula diagram, metrology, diodes/relays/fuses, batteries, three-phase generator, electric starter, Telemeanique switch, inductive proximity switches, Deutsch plugs DT and DTM, spring-clamp plugs and terminals
• 4 Special tools, electrics – Electric test case, multimeter, test prods, measuring lines, magnetic coil tester, clip-on measuring instrument, battery/generator tester, crimping and disassembly tools for Deutsch, ITT, Schaltbau, FCI Burndy and Hirschmann contacts
• 5 Workshop Manual – Speedometer module, removing and installing the engine, rear axle, front axle, drive shaft, steering, service brake, parking brake, wheels
• 6 Suppliers documentation – Spicer Off-Highway T20000 2 & 3 speed inline powershift transmission, differential gear (NAF STA 04 / STA 05)
• 7 Circuit diagrams – Wiring diagram, pneumatic diagram
• 8 Supplement to circuit diagram – Control elements in circuit diagram, monitoring module A15

Across those chapters the manual delivers the full working sequence a technician needs for this roller: lifting and securing procedures, torque tables for metric coarse and fine threads, capacities and lubricant specifications, the complete removal and installation route for the Cummins engine, and full strip-down and rebuild instructions for the rear axle drive housing, the front axle fork and guiding pipe, the drive shaft, the steering hydraulic circuit and cylinders, the pneumatic/hydraulic service brake and the spring-applied parking brake. Wiring and pneumatic diagrams are supplied as separate sections, and the Spicer transmission and differential gear documentation is carried through as complete supplier manuals inside the same file.

Key Machine Coverage

Engine and Drivetrain

The engine section covers the Cummins 4BT 4.5C four-cylinder water-cooled diesel rated at 74 kW, including removal with the ROPS frame and cabin, radiator disassembly and assembly, and separation of the engine from the powershift transmission. The Spicer T20000 inline transmission is documented with its converter, pump drive section, directional clutches, range clutches, output section and control valve, along with solenoid logic tables, powerflow diagrams and hydraulic circuit diagrams for neutral, forward and reverse in each speed.

Axles, Brakes and Steering

The rear axle chapter breaks down the drive housing, idler gears, bearings and prestress measurement in full, along with brake adjustment on both housings. The front axle chapter covers the guiding pipe, fork, wheel hubs, tapered bearing adjustment, toe-in setting and the complete list of special fixtures. The service brake chapter works through the pedal, booster, brake shoes, venting and brake drum machining limits, while the parking brake chapter deals with the disc brake and the spring-loaded cylinder.

Electrical and Pneumatic Systems

The electrical fundamentals chapter is unusually thorough for a service manual: it teaches circuit diagram reading, DIN 72552 terminal designations, Ohm’s law, series and parallel circuits, diode and relay logic, battery testing, three-phase generator function and testing, and electric starter diagnosis. The wiring diagram, pneumatic diagram and monitoring module supplements complete the electrical picture for the machine.

Who This Manual Is For

This BOMAG BW 24 R service manual suits workshop technicians, fleet maintenance teams, and owner-operators who need the actual repair procedures and specified values rather than a general overview. It is equally useful for preparing a job before the machine is lifted, for checking a torque figure mid-rebuild, and for tracing an electrical fault through the correct wiring diagram.

Get Instant Access to the BW 24 R Workshop Manual

With this manual on hand you can carry out engine removal and installation, strip and rebuild both axles, service and adjust the braking system, diagnose the charging and starting circuits, and work through the Spicer powershift transmission and differential gear with the manufacturer’s own instructions behind you. Correct procedures and specified values are what keep a roller of this size running reliably and prevent repeat failures from guesswork.

IMAGES PREVIEW

The BOMAG BW 24 R service manual is delivered as an instant PDF download after payment. There is no shipping and no waiting – the file opens on any computer, tablet or smartphone and can be printed for use in the workshop.