BT SWE120L, SWE140L & SWE200D Parts Catalogue 7510535 – Electric Truck Spare Parts Manual PDF

Description

File Details

• Manual type: Parts catalogue (spare parts manual)
• Brand: BT
• Models covered: SWE120L, SWE140L, SWE200D
• Ordering number: 7510535
• Document date: 2009-07-02
• Valid for machine number: 6090385 –
• Languages: English, Swedish, German, French
• Page count: 213
• File format: PDF

Chapters Covered in This BT Parts Catalogue

• 0000 Chassis
• 1000 Motors
• 2000 Transmission/Drive gear
• 3000 Brake/Wheel/Caterpillar system
• 4000 Steering system
• 5000 Electrical system
• 6000 Hydraulic/pneumatic system
• 7000 Work function – lifting masts
• 9000 Options/attachments

0000 Chassis

Every body-side component these trucks are built around is broken out here: inspection covers (0340-00701 and 0340-00776), support arms and stabilizers (0350-00137), battery compartment parts in SMALL, MEDIUM and LARGE versions (0390-00485 through 0390-00575), boom/mast fixing points (0410-00004), motor fixing points (0450-00105, 0450-00106, 0450-00107), the driver platform with its fixing points (0560-00233), finger and foot guards in Simplex, Duplex and Triplex fitments (0820-00291 to 0820-00312) and the full sign, warning and decal set (0850-00504, 0850-00508). Each section carries a numbered exploded drawing with the matching position table, so a bracket, screw, damper or bush is identified by both position number and part number.

1000 Motors

The two motors that define how these trucks drive and lift are covered individually: the electric pump motor (1710-00146) and the electric drive motor (1760-00178). Breakdowns include the complete motor assembly, brush bridge, carbon brush kit, temperature sensor, housing and sensor, with reference illustrations showing how the sub-assemblies sit together.

2000 Transmission / Drive Gear

The mechanical drive gear unit (2550-00100) is documented with its gear assembly, mounting screws and surrounding hardware, giving you the parts needed for traction gearbox work rather than a single lump-sum unit number.

3000 Brake / Wheel / Caterpillar System

Rolling and stopping components are grouped into one large section. The electrically controlled travel brake (3180-00024) is exploded with its locking ring, brake assembly, hub, key, brake disc, flange and conduit entry. Drive wheels appear as 3530-00140 and 3530-00147 with Vulkollan, Powerfriction and Topthane variants where listed. Support and castor wheel assemblies (3540-00113, 3540-00117) and fork/support arm wheels (3550-00472, 3550-00473, 3550-00483) are shown with bogie wheel, single wheel, axle, bearing, distance piece, protection and locking ring details.

4000 Steering System

Six steering arm / wheel / lever assemblies are catalogued – 4110-00547, 4110-00548, 4110-00551, 4110-00552, 4110-00570 and 4110-00591. Between them they cover the handle, symbol plates, push-buttons, rocker, housing, speed control, display, gas suspension, yokes, rubber buffers, axles and wiring harness, with the option and driver-platform variants identified separately.

5000 Electrical System

This is the deepest electrical breakdown in the catalogue: general alarm signals (5160-00154), battery cut out connector (5190-00137), driving function harnesses for trucks with and without a driver platform (5390-00300, 5390-00312), transistor panel (5460-00093), work function harnesses and fuse holders (5590-00449), battery and motor cables with the main fuse (5680-00186), drive/multi-function PCBs (5710-00134), lift/lowering/reach movement probes and sensors in Duplex Tele, Duplex Tele Panoramic, Duplex HiLo and Triplex Hi-Lo configurations (5820-00302 to 5820-00326), and the safety probes and sensors (5830-00200, 5830-00211). Connector tags such as X5, X60, X20 and X21 appear on the illustrations to match the machine’s wiring.

6000 Hydraulic / Pneumatic System

The hydraulic unit (6100-00307) is listed with its valves, pump, tank, cover, protection and connections. Hydraulic lines on the chassis (6230-00223) and on the mast (6320-00427, 6320-00465, 6320-00553, 6320-00554, 6320-00555) are catalogued with hose break valves, supports, connections and hoses in several lengths. Lift cylinders follow: main lift cylinder sets for Duplex Tele, Duplex Hi-Lo, Triplex Hi-Lo and Duplex Tele Panoramic (6610-00262 to 6610-00385), plus the support arm / initial lift cylinder (6630-00019) with seal kit and connections.

7000 Work Function – Lifting Masts

The mast section covers main lift chain systems for Simplex, Duplex Hi-Lo, Duplex Tele, Duplex Tele Panoramic and Triplex (7120-00555 through 7120-00590), the main mast fork carriage (7130-00313), main mast guidance and dampers (7150-00038, 7150-00047, 7150-00048, 7150-00050), the fork, carpet boom and lift hook (7410-00120) and the integrated sideshift / fork spread carriage units (7420-00726, 7420-00727, 7420-00728, 7420-00729, 7420-00763, 7420-00764). Rollers, shims, chain yokes, dampers and cotter pins are all itemised, which is what you need when a mast starts rattling or a chain set has to be renewed.

9000 Options / Attachments

Factory and dealer-fit extras are gathered in the final chapter: the charger attachment (9380-00005), extra electrical equipment including power hook-up, battery charger and push-button kits (9400-00317, 9400-00318, 9400-00401), truck log and code locking devices including T.W.I.S. and collision sensor (9420-00015, 9420-00098, 9420-00138, 9420-00139), the writing table (9500-01074), E-bar mountings and other extra equipment (9500-01075, 9500-01179, 9500-01215) and the load support guard (9500-01271).

Why This BT Spare Parts Manual Earns Its Place on the Workshop Bench

Ordering the wrong part costs a day, a return shipment and a machine standing idle. This BT parts catalogue for the SWE120L, SWE140L and SWE200D removes that risk by tying every component to a position number on an exploded drawing and a matching part number in the table that follows it. Whether you are rebuilding a travel brake, renewing a drive wheel in Vulkollan or Powerfriction, chasing a lift/lowering sensor fault, replacing a main lift chain set, or simply fitting a new inspection cover, the exact number is on the page in front of you.

The catalogue is arranged the way a technician actually works – by system, not by alphabet. Chassis, motors, transmission, brake and wheel, steering, electrical, hydraulic, mast and options each sit in their own numbered block, so a fault in the hydraulic unit or the work function harness takes you straight to the right exploded view instead of through pages of unrelated hardware. Sub-assemblies such as the hydraulic unit, the transistor panel and the integrated sideshift fork carriage are broken down far enough that you can order an individual valve, sensor, roller or shim rather than a complete assembly.

Because the document is multilingual – English, Swedish, German and French are all printed alongside each other in the tables and descriptions – the same page works for workshops, dealers and operators across Europe, which matters when a machine is sold on or serviced away from its original market. The illustrations are line drawings with numbered callouts, and the position tables carry pcs quantity, part number and notes such as Option, With driver platform, Duplex Tele or Triplex Hi-Lo, so variant differences are visible before you order rather than after.

This 213-page PDF is delivered instantly after payment – no shipping, no waiting on a courier, no risk of a printed copy being lost in the workshop. Read it on a laptop in the office, on a tablet at the machine, or print only the exploded views and tables you need for the job in hand. Keep it on file and every future repair on your SWE120L, SWE140L or SWE200D starts from a known part number instead of a guess.

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