CAT ROTARY DRILL MD6540C ROTARY DRILL Parts Manual – PDF DOWNLOAD
DESCRIPTION:
DS400101
CAT ROTARY DRIL MD6540C ROTARY DRILL Parts Manual – PDF DOWNLOAD
1. MACHINE IDENTIFICATION
Cat machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N). Typical components that will be serialized include engines, transmissions, bulldozers, and rippers. The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator’s compartment. Cat dealers need all of these numbers to determine accurate parts identification. Effective First Quarter 2001 the Cat Product Identification Number (PIN) changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Cat machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following
Where:
(1) – Caterpillar’s World Manufacturing Code (characters 1- 3)
(2) – Machine Descriptor (characters 4-8)
(3) – Check Character (character 9)
(4) – Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number. Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format. Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).
2. ORDERING PARTS
When replacement parts are required for this product, Caterpillar recommends using Cat re- placement parts or parts with equivalent specifi- cations including, but not limited to, physical dimensions, type, strength and material
Failure to heed this warning can lead to premature failures, product damage, personal injury or death.
Quality Cat replacement parts are available from Cat dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Cat machines.
Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed.
3. PARTS MANUAL ORGANIZATION
Product information in this manual is presented as “information elements” that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.
5. INDEX
The index located near the front of the manual is an alphabetical listing of all information elements included in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.
7. CAPTIONS
Captions located at the beginning of each information element identify the part number and part name. PIN and S/N information found in each caption should be used to select correct information for a specific machine. Field replacement options, identification of optional attachment components, and where used (“part of”) information is also provided. The first line of a caption is shown in larger type font to indicate the beginning of an information element. Captions for additional pages that may be required to illustrate an information element will be shown in standard type font and will include the term (contd.).
8. NON-SERVICE PARTS
In some instances it is necessary to display non-serviced parts that are a link to a lower level serviceable consist lists. These non-serviced part numbers are shown in italic type indicating that they are not available.
9. PARTS LIST REFERENCE NUMBERS
Numbers shown in the Ref No column correspond to numbers used in the associated graphic(s). An alphabetic suffix may be added to a reference number to identify lower level consist items. Numbers shown in the Graphic Ref column refer to the graphic number identifier displayed in the lower left corner of each illustration. The Graphic Ref number may be used in combination with the item Ref No to determine the correct part number. There may be intentional omission of a Ref No in a consist list as information is updated to reflect the latest serviceable part numbers.
10. <END>
This symbol indicates the end of an information element. Note: – Continuing improvement and advancement of product design may cause changes to your machine which may not be included in this publication. Whenever a question arises regarding your Cat product or this publication, please consult your Cat dealer for the latest available information.
TABLE OF CONTENTS:
CAT ROTARY DRILL MD6540C ROTARY DRILL Parts Manual – PDF DOWNLOAD
FOREWORD ............................................ 11
INDEX ............................................... 13
AIR INLET AND EXHAUST SYSTEM ........................ 21
SEAL AS-DUST HOOD ............................... 21
CLEANER GP-AIR .................................. 25
CLEANER GP-AIR-F ................................ 27
AFTERCOOLER GP .................................. 29
LINES GP-AIR .................................... 31
LINES GP-AIR .................................... 33
EXHAUST GP ...................................... 35
CLEANER GP-AIR-E ................................ 38
SHIELD GP-EXHAUST ............................... 40
BASIC ENGINE ........................................ 42
MOUNTING GP-ENGINE & TRANSMISSION ............... 42
MOUNTING GP ..................................... 44
LINES GP-WATER .................................. 46
INSTALLATION-ENGINE ............................. 49
COOLING SYSTEM ...................................... 50
LINES GP-VENT ................................... 50
RADIATOR GP - BASIC ............................. 52
RADIATOR GP ..................................... 54
FAN GP-SUCTION .................................. 56
GRILL GP ........................................ 58
INSTALLATION-DRAIN .............................. 60
COMPRESSOR AS - OIL COOLER ...................... 61
TANK GP-COOLANT ................................. 63
RADIATOR GP ..................................... 65
ELECTRICAL AND STARTING SYSTEM ...................... 67
BOX AS-LADDER CONTROL ........................... 67
FOOT BRUSH INSTALLATION ......................... 69
TERMINAL AS-RING ................................ 71
TERMINAL AS-RING ................................ 73
TERMINAL AS-RING ................................ 75
RESISTOR GP ..................................... 77
PANEL AS-LOWER CONTROL .......................... 79
CONNECTOR AS .................................... 80
CONNECTOR AS .................................... 81
TEE AS-SWIVEL ................................... 82
LASER DEPTH AS .................................. 84
LIGHT KIT ....................................... 86
BATTERY ISOLATOR AS ............................. 88
MAIN JUNCTION BOX AS ............................ 90
MOUNT-HINGE ..................................... 92
REMOTE SHUTDOWN AS .............................. 94
REMOTE SHUTDOWN AS-ENGINE ....................... 96
ELECTRICAL BOX AS ............................... 98
PLUG AS ......................................... 100
INCLINOMETER BOX AS ............................. 102
JUNCTION BOX CONNECTOR AS-CAB TO MAIN ........... 104
CONNECTOR AS-UNDER CAB .......................... 105
HANDRAIL CONNECTOR AS-CAB ROOF .................. 106
CONNECTOR AS-CAB MAIN POWER ..................... 107
HARNESS, ELECTRICAL - MAST 20M .................. 108
CONNECTOR AS .................................... 111
CONNECTOR AS .................................... 112
CONNECTOR AS-CAB TO RAF ......................... 113
SWITCH AS-TRAM .................................. 114
PLUG AS-CONNECTOR ............................... 116
PLUG AS-CONNECTOR ............................... 118
FITTING AS ...................................... 120
CONNECTOR AS .................................... 121
ENGINE CONNECTOR AS ............................. 122
JACK TRANSDUCER AS .............................. 124
ELECTRICAL HARNESS-JIB CRANE .................... 126
ELECTRICAL HARNESS-RAF TO LAF ................... 127
HORN INSTALLATION ............................... 129
CIRCUIT BREAKER AS .............................. 131
INSTALLATION-TRAM BEACON ........................ 133
CONNECTOR AS .................................... 135
TERMINAL AS - BATTERY ........................... 137
ELECTRICAL ENCLOSURE AS-MAST .................... 138
ELECTRICAL AS-CAB MODULE PANEL .................. 140
ELECTRICAL ENCLOSURE AS ......................... 142
BATTERY BOX DISCONNECT AS ....................... 144
DISCONNECT AS-BATTERY ........................... 146
ALTERNATOR CABLE ................................ 148
SENSOR GP-LEVEL ................................. 150
HARNESS - WINCH CONTROL PENDANT ................. 152
HARNESS-ELECTRICAL .............................. 154
CABLE-CAB EARTH STRAP ........................... 156
CABLE-GROUND .................................... 158
HARNESS-ELECTRICAL LAF VALVE BANK ............... 160
HARNESS-ELECTRICAL .............................. 162
HARNESS - ELECTRICAL ............................ 164
HARNESS ELECTRICAL- LAF TO PILOT VALVES ......... 166
HARNESS - ELECTRICAL ............................ 168
HARNESS - ELECTRICAL ............................ 171
CABLE - ELECTRICAL .............................. 174
CABLE - ELECTRICAL .............................. 176
BOX GP-MOUNTING ................................. 178
HARNESS-ELECTRICAL .............................. 180
CABLE - STARTER TO STARTER ...................... 182
CABLE -STARTER .................................. 184
CABLE AS - MAIN J-BOX TO FRAME .................. 186
HARNESS - MAIN J-BOX TO TRAM ALARM .............. 188
HARNESS-RAF TO MAIN AIR ......................... 190
HARNESS INSTALLATION - LADDER CONTROL ........... 192
HARNESS INSTALLATION - LAF TO PILOT VALVES ...... 194
CABLE INSTALLATION - STARTER CABLES ............. 196
HARNESS - INSTALLATION-CAB ROOF ................. 200
HARNESS INSTALLATION ............................ 204
HARNESS - INSTALLATION .......................... 206
HARNESS - INSTALLATION .......................... 208
HARNESS-INSTALLATION ............................ 211
HARNESS - INSTALLATION .......................... 214
HARNESS - INSTALL - MAST VALVES ................. 216
HARNESS-INSTALLATION ............................ 218
HARNESS - INSTALLATION .......................... 219
HARNESS-INSTALLATION ............................ 221
HARNESS INSTALLATION - MAIN POWER ............... 223
HARNESS INSTALLATION ............................ 225
HARNESS -INSTALLATION - JIB CRANE ............... 229
CONNECTOR AS INSTALLATION ....................... 231
CABLE INSTALLATION-CAB GROUND ................... 232
CABLE INSTALLATION - MAIN JBOX .................. 234
HARNESS - INSTALLATION - MAIN BOX ............... 236
HARNESS - INSTALL - TRAM ALARM .................. 239
HARNESS-INSTALLATION ............................ 240
HARNESS - INSTALLATION .......................... 243
HARNESS - ELECTRICAL ............................ 244
HARNESS-INSTALLATION ............................ 246
ELECTRIC HORN AS ................................ 247
CONNECTOR AS-ELECTRICAL CONTROL MODULE .......... 249
HARNESS - ELECTRICAL ............................ 250
CABLE-ELECTRICAL ................................ 253
DRILL MONITOR SYSTEM-PLC ........................ 255
HARNESS - INSTALLATION ELECT .................... 257
INSTALLATION-MACHINE HARNESS .................... 258
MAST INSTALLATION ............................... 260
ELECTRICAL AR ................................... 261
SAFETY AR ....................................... 262
CAB ELECTRICAL AS ............................... 263
ELECTRICAL AS - CAB JUNCTION PANEL .............. 267
HARNESS AS - ELECTRICAL ......................... 269
HARNESS INSTALLATION - RAF TO HYDRAULIC TANK .... 272
PLC INSTALLATION - MAIN JUNCTION BOX ............ 276
PLC INSTALLATION ................................ 278
HARNESS AS ...................................... 280
HARNESS AS ...................................... 282
HARNESS AS ...................................... 285
CABLE AS ........................................ 287
CABLE AS ........................................ 289
CABLE AS-JUMPER ................................. 291
CABLE AS ........................................ 293
CABLE AS ........................................ 295
WIRING GP ....................................... 297
CABLE AS ........................................ 300
CABLE AS ........................................ 302
WIRING GP ....................................... 304
HARNESS AS ...................................... 306
HARNESS AS ...................................... 308
WIRING GP ....................................... 310
TERMINAL AS-BATTERY ............................. 312
TERMINAL AS - BATTERY ........................... 314
VALVE, COUNTERBALANCE ........................... 316
TERMINAL AS - BATTERY ........................... 317
ENGINE ARRANGEMENT .................................. 319
DISPOSAL GP-FUME ................................ 319
ENGINE/COMPRESSOR AR ............................ 321
FRAME AND BODY ...................................... 322
DOOR, VIEWING HATCH ............................. 322
MAST REST AS .................................... 324
STAIRS AS ....................................... 326
LIFTING LUG-FRONT ............................... 333
TERMINAL AS-RING ................................ 335
ELBOW AS ........................................ 337
FALL ARREST SYSTEM AS ........................... 339
SYSTEM, PUMP .................................... 341
TANK-THREAD LUBE ................................ 344
DUST HOOD AS .................................... 346
HAMMER OIL TANK AS .............................. 348
LUBE TANK AS .................................... 350
DIPSTICK, CENTRAL LUBE TANK ..................... 353
INSTALLATION-DUST CURTAIN ....................... 355
INSTALLATION-VIEWING HATCH ...................... 357
GREASE LINE AS .................................. 358
GREASE LINE AS .................................. 360
GREASE LINE AS .................................. 362
GREASE LINE AS .................................. 364
LUBRICATOR THREAD MODULE INSTALLATION ........... 366
GREASE LINE AS .................................. 367
MAST PLUMBING KIT ............................... 369
PLATFORM GP ..................................... 370
PLATE AS ........................................ 372
PLATE AS ........................................ 374
INSTALLATION-PIPE RACK .......................... 376
JIB CRANE INSTALLATION-LARGE POWER PACK ......... 379
MISCELLANEOUS MAINFRAME PARTS KIT ............... 384
BOX AS-BATTERY .................................. 386
INJECTOR GP-GREASE .............................. 388
ENCLOSURE-MODIFIED .............................. 390
INSTALLATION-WIGGINS RAPID FILL ................. 392
STRUCTURES AND LIGHT FABS AR .................... 394
CABLE AS-HOIST .................................. 395
CABLE AS ........................................ 396
SHIELD GP ....................................... 397
SUPPORT GP-AIR CLEANER .......................... 399
HANDRAIL AS ..................................... 401
GATE AS ......................................... 403
HANDRAIL AS ..................................... 405
GATE AS ......................................... 407
HANDRAIL AS ..................................... 409
HANDRAIL AS ..................................... 411
HANDRAIL AS ..................................... 413
WALKWAY AS-FRONT ................................ 415
GATE AS ......................................... 417
DOOR AS ......................................... 419
GUARD GP-PUMP DRIVE ............................. 421
LINES GP-PUMP ................................... 423
LINES GP-PUMP ................................... 427
LINES GP-PUMP ................................... 429
LINES GP-PUMP ................................... 431
CASCADING STAIRS ................................ 433
SHIELD GP ....................................... 434
WALKWAY GP ...................................... 436
HANDRAIL GP ..................................... 438
PLATFORM GP ..................................... 441
HAMMER OIL TANK INSTALLATION .................... 443
BOX AS-BATTERY .................................. 445
WALKWAY GP ...................................... 447
MOUNTING GP ..................................... 449
LINES GP-LUBE O ................................. 452
LINES GP-LUBE OIL ............................... 455
LINES GP-LUB .................................... 459
CLAMP-BODY ...................................... 461
MOUNTING GP ..................................... 463
COVER GP ........................................ 465
VALVE GP-LUBE DISTRIBUTION ...................... 467
VALVE GP-LUBE DISTRIBUTION ...................... 469
SHIM KIT-PIPE RACK .............................. 471
MOTOR, FAN FIXED ................................ 472
MAST SUPPORT AS ................................. 475
FUEL SYSTEM ......................................... 477
FILTER GP-FUEL .................................. 477
FILTER GP-FUEL .................................. 479
TANK GP-FUEL .................................... 481
TANK GP-FUEL .................................... 483
TANK GP-FUEL .................................... 485
TANK GP-FUEL .................................... 487
BRACKET - CLAMPS ................................ 489
LINES GP-FUEL ................................... 491
VENT AS ......................................... 493
HYDRAULIC SYSTEM .................................... 494
CYLINDER, HYDRAULIC ............................. 494
MANIFOLD AS-DRAIN ............................... 496
ADAPTER, HYDRAULIC PLUG MODIFIED ................ 498
SUPERCHARGE AS .................................. 499
CYLINDER, HYDRAULIC BORE STROKE ................. 501
MOTOR, HYDRAULIC WATER PUMP ..................... 502
CYLINDER SHEAVE FEED CARRIAGE AS ................ 504
CYLINDER-CAROUSEL LOCK .......................... 506
VALVE AS-SEQUENCE ............................... 507
HYDRAULIC CYLINDER AS ........................... 508
VALVE, SOLENOID ................................. 510
VALVE, SOLENOID ................................. 511
KIT, SHAFT AND BEARING .......................... 512
OIL COOLER AS ................................... 513
OIL COOLER ...................................... 515
VALVE GP-LUBE DISTRIBUTION ...................... 517
ADAPTER AS - STRAIGHT ........................... 519
CONNECTOR AS .................................... 521
CONNECTOR AS .................................... 523
ADAPTER AS ...................................... 525
CONNECTOR AS .................................... 527
CONNECTOR AS .................................... 529
CONNECTOR AS .................................... 530
CONNECTOR AS .................................... 532
ADAPTER AS ...................................... 534
CONNECTOR AS .................................... 536
CONNECTOR AS .................................... 538
CONNECTOR AS .................................... 540
CONNECTOR AS .................................... 541
CONNECTOR AS .................................... 543
ELBOW AS ........................................ 545
ELBOW AS ........................................ 547
ADAPTER AS ...................................... 549
ADAPTER AS ...................................... 551
ELBOW AS ........................................ 553
ELBOW AS ........................................ 554
ELBOW AS ........................................ 556
ELBOW AS ........................................ 557
ELBOW AS ........................................ 558
CONNECTOR AS .................................... 560
ADAPTER AS ...................................... 561
ELBOW AS ........................................ 563
ELBOW AS ........................................ 565
ELBOW AS ........................................ 567
ADAPTER AS ...................................... 569
ELBOW AS ........................................ 571
ELBOW AS ........................................ 572
ELBOW AS ........................................ 573
ADAPTER AS ...................................... 575
ADAPTER AS ...................................... 576
ADAPTER AS ...................................... 578
ELBOW AS ........................................ 580
ELBOW AS ........................................ 582
ADAPTER AS ...................................... 584
ADAPTER AS ...................................... 586
ELBOW AS ........................................ 588
ADAPTER AS ...................................... 589
ELBOW AS ........................................ 591
PLUG AS ......................................... 592
PLUG AS ......................................... 594
PLUG AS-STRAIGHT THREAD O-RING .................. 596
REDUCER AS ...................................... 598
REDUCER AS ...................................... 599
REDUCER AS ...................................... 600
REDUCER AS ...................................... 602
ADAPTER AS ...................................... 604
TEE AS .......................................... 606
ADAPTER AS ...................................... 608
ADAPTER AS ...................................... 610
TEE AS .......................................... 612
TEE AS .......................................... 614
ADAPTER AS ...................................... 616
TEE AS-SWIVEL ................................... 618
TEE AS .......................................... 620
UNION AS ........................................ 622
ADAPTER AS ...................................... 624
INJECTOR ........................................ 626
CONNECTOR AS-CONTROL MODULE ..................... 627
ADAPTER AS ...................................... 629
ADAPTER AS ...................................... 631
CONNECTOR AS .................................... 633
UNION AS ........................................ 635
ADAPTER AS ...................................... 637
INJECTOR ........................................ 639
INJECTOR, BANK .................................. 640
TERMINAL AS ..................................... 641
ELBOW AS ........................................ 643
ELBOW AS ........................................ 645
ADAPTER AS ...................................... 646
CONNECTOR AS .................................... 648
ELBOW AS ........................................ 650
ADAPTER AS ...................................... 652
ADAPTER AS ...................................... 654
UNION AS ........................................ 656
PLUG AS ......................................... 657
CONNECTOR AS .................................... 658
ADAPTER AS ...................................... 660
PLUG AS ......................................... 662
ADAPTER AS ...................................... 664
PLUG AS ......................................... 666
ADAPTER AS ...................................... 668
ADAPTER AS-ELBOW ................................ 670
VALVE AS ........................................ 671
ADAPTER AS - STRAIGHT ........................... 673
PLUG AS ......................................... 675
ADAPTER AS ...................................... 676
ADAPTER AS ...................................... 678
ELBOW AS ........................................ 680
ADAPTER AS-TEE .................................. 681
ADAPTER AS-ELBOW ................................ 683
ADAPTER AS ...................................... 685
ADAPTER AS ...................................... 687
CONNECTOR AS .................................... 689
ADAPTER AS ...................................... 690
ADAPTER AS-STRAIGHT ............................. 692
PLUG AS ......................................... 694
ELBOW AS ........................................ 695
ADAPTER AS ...................................... 697
REDUCER AS ...................................... 699
ELBOW AS ........................................ 701
ADAPTER AS ...................................... 703
ADAPTER AS-STR .................................. 705
ADAPTER AS ...................................... 707
ELBOW AS ........................................ 709
ELBOW AS ........................................ 711
UNION AS ........................................ 713
ADAPTER AS ...................................... 714
CONNECTOR AS .................................... 716
ADAPTER AS ...................................... 718
TEE AS .......................................... 720
ADAPTER AS-ELBOW ................................ 721
ADAPTER AS ...................................... 723
ADAPTER AS ...................................... 725
ADAPTER AS-TEE .................................. 726
ELBOW AS ........................................ 728
ADAPTER AS ...................................... 730
ADAPTER AS ...................................... 732
ADAPTER AS ...................................... 734
CONNECTOR AS. ................................... 736
ADAPTER AS ...................................... 738
PLUG AS ......................................... 740
ADAPTER AS ...................................... 742
VAVLE GP - RELIEF ............................... 744
ADAPTER AS ...................................... 746
ADAPTER AS ...................................... 748
ADAPTER AS-ELBOW ................................ 750
ADAPTER AS ...................................... 752
CONNECTOR AS .................................... 754
ADAPTER AS-STRAIGHT ............................. 755
PLUG AS ......................................... 757
ADAPTER AS ...................................... 759
ADAPTER AS-STRAIGHT ............................. 761
ADAPTER AS-ELBOW ................................ 763
ADAPTER AS ...................................... 765
ADAPTER AS ...................................... 767
CYLINDER-HYDRAULIC .............................. 769
VALVE AS-MAST CONTROL ........................... 770
KIT-20M MEGA TECH HOSE CONVERSION ............... 771
LINES GP-FAN DRIVE .............................. 774
LINES GP-COMPRESSOR ............................. 777
LINES GP-HEATER ................................. 779
LINES GP-SERVICE ................................ 781
INSTALL, CYL PULLDOWN, 110K,20M ................. 784
CONTROL VALVE AS ................................ 793
ADAPTER AS ...................................... 795
JACK GP-HYDRAULIC ............................... 797
JACK GP-HYDRAULIC ............................... 800
JACK GP-HYDRAULIC ............................... 802
LINES GP-CYLINDER ............................... 804
LINES GP-HYDRAULIC OIL .......................... 807
LINES GP-OIL COOLER ............................. 811
LINES GP-COMPRESSOR ............................. 813
CYLINDER GP-TENSIONER ........................... 815
VALVE GP-CONTROL ................................ 817
AUX CONTROL VALVE AS ............................ 819
DRIVE-HYDRAULIC-PUMP AS ......................... 821
CYLINDER GP-HYDRAULIC ........................... 831
HYDRAULIC PIPNG AS .............................. 833
MAIN PUMP AS - PIPING ........................... 837
HYDRAULIC TANK INSTALLATION ..................... 844
TANK-HYDRAULIC SUB AS ........................... 846
MANIFOLD-SUCTION ................................ 851
HYDRAULIC AR .................................... 853
RETURN MANIFOLD AS .............................. 854
VALVE GP-RELIEF ................................. 856
STARTING MOTOR GP-HYDRAULIC ..................... 857
VALVE AS ........................................ 859
VALVE GP-RELIEF ................................. 860
LINES GP-TANK ................................... 861
FILTER GP-OIL ................................... 863
LINES GP-HYDRAULIC .............................. 865
LINES GP-HYDAULIC ............................... 867
MAST RAISING CYLINDER INSTALLATION .............. 869
FILTER LOOP INSTALLATION ........................ 873
LINES GP-HYDRAULIC .............................. 875
LINES GP-HYDRAULIC .............................. 877
VALVE GP-CONTROL ................................ 879
VALVE GP ........................................ 881
VALVE GP-SOLENOID ............................... 883
LINES GP-HYDRAULIC .............................. 885
LINES GP-HYDRAULIC .............................. 887
LINES GP-HYDRAULIC .............................. 889
LINES GP-HYDRAULIC .............................. 891
LINES GP-HYDRAULIC .............................. 893
CLAMP AS ........................................ 895
LINES GP-HYDRAULIC .............................. 897
LINES GP-HYDRAULIC .............................. 899
LINES GP-HYDRAULIC .............................. 901
CYLINDER GP ..................................... 903
LINES GP-WRENCH ................................. 905
LINES GP-HYDRAULIC .............................. 907
LINES GP-HYDRAULIC .............................. 909
LINES GP-HYDRAULIC .............................. 911
LINES GP-HYDRAULIC .............................. 914
VALVE GP-LUBE ................................... 916
ADAPTER, PLUG ................................... 918
MANIFOLD, TENSIONER ............................. 919
CYLINDER, HYDRAULIC ............................. 921
CYLINDER, HYDRAULIC ............................. 923
CYLINDER, HYDRAULIC ............................. 925
CYLINDER, HOIST/PULLDOWN (MAST) ................. 927
IMPLEMENTS .......................................... 929
MAST LOCK ASSEMBLY .............................. 929
ROTARY HEAD AS-HIGH TORQUE ...................... 931
WELDMENT, MAST REST-VERTICAL .................... 934
PIPE CATCHER W/ACTUATING ARM ASSY (LO) .......... 936
PIPE CATCHER W/ACTUATING ARM ASSY (UP) .......... 938
RETAINER ........................................ 940
PIPE CATCHER CRADLE ASSEMBLY .................... 942
PIPE CATCHER CRADLE ASSEMBLY (UPPER) ............ 943
LOWER PIPE CAROUSEL ASSEMBLY .................... 945
PIPE RACK INTERLOCK ASSEMBLY .................... 948
PIPE POSITIONER ASSEMBLY ........................ 950
DRILL PIPE SUPPORT ASSEMBLY ..................... 952
PIPE STABILIZER ASSEMBLY ........................ 955
PIPE ASSEMBLY ................................... 957
MAST ANGLE INDICATOR AS ......................... 959
INST, MAST LOCKING ASM -W- IND. LIGHTS .......... 961
TOW BAR ASSEMBLY ................................ 963
MAST ACCESS LADDER ASSEMBLY ..................... 966
MAST AS ......................................... 968
DECAL KIT, MACHINE .............................. 982
INSTL, AUTO LUBE, HYDRAULIC PUMP ................ 983
SHAFT GP-DRIVE .................................. 984
INSTALL,CAROUSEL,10-3/4,30 FT,MD6540 ............ 986
ASM,CAROUSEL,10-3/4,30 FT,MD6540 ................ 989
REMOTE TRAM CONTROL ............................. 991
MISCELLANEOUS MAST PARTS ........................ 993
JAW - AUTO TOOL ................................. 994
MAST COMMON ..................................... 995
LADDER AS ....................................... 996
KIT-LANYARD ..................................... 998
TOOL AS ......................................... 999
SHEAVE AS .......................................1001
WRENCH GP-ROD ...................................1002
PIPE RACK ASSEMBLY ..............................1004
DRILL PIPE CATCHER ASSEMBLY .....................1007
MACHINE ARRANGEMENT .................................1011
COMMON AR .......................................1011
OPERATOR STATION ....................................1012
KITCHENETTE AS ..................................1012
WINDOW SHADE AS .................................1014
LOWER SIDE CONTROL PANEL ASSEMBLY (RH) ..........1017
UPPER SIDE CONTROL PANEL ASSEMBLY (RH) ..........1019
INSTALLATION, CLOSED CIRCUIT VIDEO - SKL ........1021
CIRCUIT BREAKER PANEL ASSEMBLY ..................1024
CONSOLE ASSEMBLY ................................1026
BRACKET, RETAINING ..............................1028
INTERFACE MINING SYSTEM AS ......................1030
HARNESS, ELECTRICAL - CAB TO MAIN J-BOX .........1032
HARNESS, ELECTRICAL - CAB MAIN POWER ............1034
LUNCHEONETTE AS .................................1036
GUARD, OPERATOR CABIN WINDOW ....................1038
AIR CONDITIONER AS ..............................1040
RADIO AS ........................................1042
HVAC UNIT INSTALLATION ..........................1044
SEAT GP .........................................1046
HARNESS INSTALLATION - CAB TO MJB ...............1048
CAB MODIFICATION ................................1050
AIR CONDITIONING/HEATER INSTALLATION ............1051
CAB AR ..........................................1052
CONTROLS AR .....................................1053
CAB AS ..........................................1054
CAB INSTALLATION ................................1056
LINES GP-AIR CONDITIONER ........................1058
CAB AS - SUB ....................................1061
MONITOR GP-OPERATOR .............................1064
CAB - MODIFICATION ..............................1065
SEAT GP .........................................1067
WINDSHIELD WIPER INSTALLATION ...................1068
PNEUMATIC SYSTEM ....................................1071
MAIN AIR MANIFOLD ASSEMBLY ......................1071
AIR COMPRESSOR (DIESEL 3600/100) ................1073
COOLER ASSEMBLY .................................1075
VALVE AS-REDUCING ...............................1077
COMPRESSOR AS ...................................1078
VALVE, RUNNING ..................................1079
VALVE, BLOWDOWN .................................1080
KIT, AIR CYLINDER DIAPHRAGM REPAIR ..............1081
REGULATOR, VALVE ................................1082
AIR COMPRESSOR ASSEMBLY .........................1083
AIR COMPRESSOR ASSEMBLY .........................1084
BLOWDOWN VALVE-NC-1" PORTS ......................1086
OIL FILTER ASSEMBLY .............................1087
VALVE-THERMAL BYPASS-190 DEG. ...................1088
VALVE ...........................................1089
LINES GP-COMPRESSOR .............................1090
COMPRESSOR CONTROL PIPING ASSY-MD6540 ...........1092
KIT-THERMO CAB GLASS ............................1097
COMPRESSOR AS ...................................1098
PIPING AS-MAIN AIR-UPPER SECTION ................1101
TANK SPEAR, FLUID LEVEL PROBE - HAMMER ..........1103
VALVE GP-CONTROL ................................1105
RECEIVER TANK AS-SPARE PARTS LIST ...............1107
COMPRESSOR CONTROL PIPING .......................1109
MAIN AIR PIPING .................................1112
FILTER GP-GREASE ................................1115
LINES GP-COMPRESSOR .............................1117
COUPLING, COMPRESSOR ............................1119
POWER TRAIN .........................................1121
DRIVE GP-FINAL ..................................1121
COUPLING AS-DRIVE ...............................1123
SERVICE EQUIPMENT AND SUPPLIES ......................1125
DECAL KIT, SAFETY, SKL (INTERNATIONAL) ..........1125
DRILLING ACCESSORIES, 10-3/4 PIPE (SKL) .........1126
WINCH REMOTE ASSEMBLY ...........................1127
HOSE REEL ROTATING PLATFORM ASSEMBLY ............1129
HOSE REEL .......................................1131
PRESSURE WASHER AS ..............................1133
SERVICE AR ......................................1134
AID GP-ETHER STG ................................1135
DRILL ACCESSORIES AR ............................1137
ISO DECALS ......................................1138
PRESSURE WASHER AR ..............................1139
FILM GP .........................................1140
FILM GP-INTERNATIONAL ...........................1142
FILM GP .........................................1146
LINES GP-FUEL ...................................1149
LINES GP-WASHER .................................1151
CABLE AS-WINCH ..................................1153
KIT, ADAPTER SEAL ...............................1155
KIT, CAPS & PLUGS, O ............................1156
KIT-O-RINGS, CAPS, AND PLUGS ....................1157
PLATE - INSTRUCTION .............................1158
TOP LEVEL ASSEMBLIES ................................1159
MAST PLUMBING KIT ...............................1159
UNDERCARRIAGE .......................................1160
CYLINDER GP .....................................1160
ROLLER GP-TRACK .................................1162
IDLER GP - FRONT ................................1164
IDLER AS - BRG & ................................1166
ACCUMULATOR GP ..................................1168
ROLLER GP - TRACK ...............................1170
TRACK GP ........................................1172
ROLLER AR - TRACK ...............................1173
GUARD GP-TRACK ROLLER ...........................1175
IDLER GP - FRONT ................................1177
IDLER GP-FRONT ..................................1179
UNDERCARRIAGE AR ................................1181
LINK AS - TRACK .................................1183
LINES GP-UNDERCARRIAGE ..........................1184
GUARD GP-TRACK MOTOR ............................1186
UNDERCARRIAGE AR ................................1188
COVER GP ........................................1190
DRIVE GP ........................................1192
VALVE GP ........................................1196
STOPPER AS ......................................1198
WATER SYSTEM ........................................1200
WATER TANK ASSEMBLY .............................1200
AUXILIARY WATER TANK ASSEMBLY ...................1202
WATER TANK INSTALLATION .........................1204
WATER INJECTION ASSEMBLY ........................1206
CAT WATER PUMP HOUSING ASSEMBLY .................1210
PRESSURE WASHER .................................1212
PUMP GP-WATER ...................................1214
WATER INJECTION INSTALLATION ....................1216
WORK TOOLS ..........................................1217
TOP SUB WITH SHOCK SUB, KIT,10-3/4 ..............1217
INST, AUTO TOOL .................................1218
WINCH INSTALLATION ASSEMBLY .....................1219
SHOCK ABSORBER GP ...............................1223
WINCH & ADAPTER GP ..............................1225
PART NUMBER INDEX ...................................1229
CAT ROTARY DRILL MD6540C ROTARY DRILL PARTS MANUAL – PDF DOWNLOAD:
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1 review for CAT ROTARY DRILL MD6540C ROTARY DRILL Parts Manual – PDF DOWNLOAD
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I’ve been a gearhead for over 30 years and I’ve always had heydownloads repair manuals whether I’m doing a total rebuild or just a minor repair these manuals helped me to solve problems.
Forrest Alexis –
I’ve been a gearhead for over 30 years and I’ve always had heydownloads repair manuals whether I’m doing a total rebuild or just a minor repair these manuals helped me to solve problems.