Dynapac CC3800 Tandem Roller Parts Catalogue 4812108517 – Complete Spare Parts List PDF

Description

Dynapac CC3800 Parts Catalogue 4812108517 – Illustrated Spare Parts List

This Dynapac CC3800 parts catalogue is the full illustrated spare parts list for the CC3800 tandem vibratory roller, issued under document number 4812108517 in the 2018-05 edition by Dynapac RCE India Pvt. Ltd. The catalogue applies to machine part number 4812104334 CC3800 and breaks every major assembly down into its individual components, each listed with an item reference, part number, description, quantity and unit of measure. Whether you are chasing a single O-ring, a shock absorber, a hydraulic pump seal kit or a complete drive motor, the exploded views and structured part tables let you trace the exact component back to its assembly position before you place an order.

File Details

• Manual type: Parts Catalogue / Illustrated Spare Parts List
• Brand: Dynapac
• Model: CC3800
• Applicable machine part number: 4812104334 CC3800
• Document number: 4812108517
• Edition / date: 2018-05
• Publisher: Dynapac RCE India Pvt. Ltd.
• Language: English
• Page count: 643 pages
• File format: PDF

Chapters Covered

• Service Kits
• Repair Kits
• Steering Hitch Kits
• Uptime Kits
• Lubricants
• Frame
• Drum
• Engine
• Hydraulic System
• Electrical Equipment
• Drivers Platform
• Decals
• Option List
• Appendix A: Pages Index
• Appendix B: Parts Index

Service Kits, Repair Kits, Steering Hitch Kits and Uptime Kits

The catalogue opens with the scheduled maintenance kit section, giving buyers a quick way to order the right filters and oils for the CC3800’s Cummins QSB 3.3 engine. Each kit is itemised on its own page: the 50h kit with oil filter, fuel filter element, pre-fuel filter element and hydraulic oil filter element; the 250/750h and 500h kits with their specific filter combinations; the 1000h kit which adds ventilating filter, main filter element, safety filter element and valve cover gasket; and the start-up kit which bundles the 50h, 250/750h, 500h and 1000h service kits together. An “including oil” variant of each kit is also listed with the relevant engine oil and gearbox fluid quantities.

The repair kit section covers the higher-wear rebuild jobs: the eccentric shaft kit (O-rings and spherical roller bearings), the drum rotation kit (O-ring, V-ring, taper roller bearing and sealing), the scraper kit, and the drum shock absorber kit with its propulsion-side and vibration-side shock absorbers, shims and fitting instructions. Steering hitch kits are split into tilt and turn variants, each listing sleeve bearings, slide washers, disc springs, thrust washers, O-rings, back-up rings, radial lip-type seals, V-rings, flush covers and the Dynapac roller grease used during assembly. The uptime kits section adds the O-ring kit, fuses and relays kit and switches kit for fast electrical and sealing part ordering.

Frame – Front Frame, Rear Frame, Sprinkler System and End Frames

This is the largest structural block in the Dynapac CC3800 parts catalogue. The front frame module lists the steering cylinder, fuel tank cover with filler neck, radial spherical plain bearings, quick connect couplings, level sender, lid and flange. The tank structure module and its sprinkler tank structure mount follow with water tank components, gaskets, grommets, hose connections, ball valve, level sender and the plastic hose listed by the metre. The hitch module covers the complete steering hitch with its hitch yoke, shafts, sleeve bearings, slide washers, disc springs, thrust washer, O-ring, back-up ring, radial lip-type seals and radial spherical plain bearings, plus the grab handle module.

The rear frame section is presented twice to separate machines built from ECN 09501 up to E002752 from those built from E002753, each with its own engine cover left, engine cover right and hose support. Rear frame part tables cover the hydraulic tank cover, cooler cover, hose supports, temperature sensor, ball valve, level gauge, ventilating filter and shock absorbers. Water cooler, charge air cooler, radiator assembly, fan assembly and expansion tank assembly are each broken out with their fixings. The sprinkler system then repeats the tank structure and sprinkler pump modules in their system context, followed by filling pipe, water hoses, and the scraper modules with and without nozzles – including the spraying nozzle options in yellow, blue, red and brown, end plugs and hose connections.

End frame front and end frame rear sections each carry a frame assembly table and a fork section for vibration and propulsion sides, plus hose clamps, mounted steps and grab handles in release, lift, and lift offset/cocoa mat versions. Scraper brackets, scraper assemblies and process mirrors finish the structural breakdown.

Drum Assembly

The drum section covers the drum itself, eccentric shaft, drum bearing with its bearing housing and spherical roller bearing, magnetic plug and seal ring. The drive unit lists the drive disc, shock absorbers, washers and screws, the drive motor, travel motor and their straight connectors, ORFS connectors and adapters. The drum gear is itemised in full – circlips, plugs, pads, cover assembly, sun gear, first and second reduction assemblies, gearbox housing, bearings, brake shaft, steel and sintered discs, backup rings, brake piston, springs and spring retainer. The drive motor is stripped to individual pins, retaining rings, swashplate, cylinder block, valve plate, slipper retainer, end cap and needle bearing. Vibrating suspension, vibration motor mount and the hydraulic motor with its motor housing, port plate, cam plate, drive shaft, bearings, shaft sealing ring, O-rings and retaining rings complete the driveline.

Engine and Engine Room

The engine room section groups the engine module, air cooler hoses, water cooler hoses, air cleaner module and hose module, muffler, exhaust pipe module, fuel hose module, charge air cooler, water cooler, expansion tank assembly and coolant hoses. The engine module itself lists the Cummins QSB3.3 IIIA – 74 kW diesel engine with its starter, alternator, oil filter, pre-fuel assembly, pre-fuel filter element, fuel filter element, V-belt, valve cover gasket, blind plug and oil pressure switch, alongside the engine brackets, exhaust connection, coupling, pump bracket and the steering hydraulic pump. Each supporting module – air cooler hoses, water cooler hoses, air cleaner, air cleaner hose, muffler, exhaust pipe, fuel hose, charge air cooler, water cooler, expansion tank and coolant hoses – has its own part table with hoses, clamps, brackets, filters and service indicators.

Hydraulic System

Hydraulics are covered across front drum, rear drum, frame, engine room and steering circuits. The front and rear drum hydraulic systems list every hydraulic hose by part number together with the vibration motor, hydraulic motor and hydraulic pump they connect to. The frame circuit covers bulkhead unions, adapters, connectors, O-rings, lock washers and hose guards. The engine room circuit adds the fan assembly, hydraulic valve module, hydraulic pump module and radiator assembly, with hoses, clamps, pipes and the hydraulic oil filter head, element, filter switch and cleaning filter element.

At pump level the catalogue goes deep: the hydraulic pump assemblies (4700392521, 4812156655, 4812156656, 4812155787) are each exploded into rotating group, valve block, control module, flushing valve, solenoids, orifices, plugs, pins, spring collars, rods, covers and guide rings. Each valve block is broken into pressure relief valves, back-up rings, O-rings, locking screws, double break-off pins and bearing bushes. The hydraulic valve assemblies (4700391016 and its replacement 4700395924) are itemised into control block, shuttle valve, check valve, brake release valve, priority valve, pressure relief valve, solenoid valve, coil, fan proportional valve, brake release pump and brake pressure relief valve. Steering components include the pilot valve, steering cylinder, hose bracket, bulkhead elbows and adapters.

Electrical Equipment

Electrical coverage runs from power supply to lighting. The electric cables, power supply section lists the battery disconnector, cable harnesses, battery cables, connection cables, battery union cable, fuses, washers and fixings. The battery disconnector is itemised down to holder, battery switch, battery key, relays, fuse, bracket, cable harness, 24V plug socket, washers, lock nuts and hexagon nuts. Engine ECU cabling covers the ECU/CanBus harness, standard ECU module and its assembly (mounting plate, control unit, fuse boxes, junction block, relay, fuses and cable ties). Sensors, horn and back-up alarm cabling lists cable harnesses, speed sensor, gear wheel, frequency sensors and the horn and back-up alarm modules with their brackets and fixings.

Driving and side direction lights cover front driving lights, steering column switch module, cable harness and switch module, registration plate light, rear driving lights and turn signals. The rotating beacon and working light section lists the rotating beacon modules, H3 and Xenon working light modules, bulbs and cable harnesses. Standard ECU module and assembly, plus the second battery disconnector entry, round out the electrical block.

Drivers Platform, Decals and Options

The drivers platform section covers the platform with 4-post ROPS and platform no ROPS variants, hand rails left and right, rear covers, manual box and canopy option with pillars, roof beams, cross beams and plastic roof panels. The rear view mirror module, drivers seat, seat frame structure, seat frame with steering column, seat with galon suspension, controls slidable and turning, cross sliding, carrier, steerable sliding, hose bracket, drive control assembly, display unit, control panel cover and steering column switch module are all itemised. The drive control assembly is broken out in detail: control box, covers, control handle with 4 switches, I/O control unit, membrane switch panel, ignition switch, emergency stop, buzzer, potentiometer, parking brake switch, RPM switch and displacement shift switch.

Decals are listed in full – Atlas Copco decals, model code CC3800, securing point/tie down, lifting data plate, safety decals including CRUSH AREA, READ SAFETY INSTRUCTIONS, rotating engine components, hot surfaces, toxic gases and brake release, reflectors, sound power level decals and product identification plate. The option list at the back covers the asymmetric cab with its full comfort package (screens, 24V socket and air nozzles, wipers, cab frame harness, interior, heating installation, evaporator, ACC kit, doors, lower screens and water systems), air conditioning (compressor module, condenser module and hose kits), and the edge cutter with its holder, bearing unit, hydraulic cylinder, cutting disc module, pressing roller module and hydraulic valve. Appendix A is a pages index and Appendix B is a full parts index keyed by part number.

Why This CC3800 Parts Catalogue Belongs in Your Workshop

A parts catalogue is only useful if it is the right one for your machine, and this document is tied explicitly to CC3800 part number 4812104334 under Dynapac document 4812108517. That matters when a machine has been through several build stages – this catalogue separates rear frame coverage for machines from ECN 09501 up to E002752 and for machines from E002753, and it clearly identifies propulsion-side and vibration-side shock absorbers in the drum shock absorber kit so you do not order the wrong damper.

With 643 pages of exploded assemblies and structured part tables you can identify assemblies before ordering, order kits complete with their individual components, and verify that a part number you already have is correct for your build. Using the correct part numbers prevents the fitting errors and warranty issues that come from substituting non-authorised parts.

IMAGES PREVIEW

Delivery is instant. This Dynapac CC3800 parts catalogue downloads as a PDF straight after payment – no shipping, no waiting on a courier, no CD. Read it on a phone, tablet or laptop in the workshop, or print just the pages you need for the job and keep them on the machine. Grab the complete CC3800 spare parts list PDF today and stop guessing which component you need.