Fiat DI20C DI25C DI30C BI20C BI25C BI30C Forklift Parts Catalogue 604.22.042 PDF

Description

Fiat DI20C DI25C DI30C Parts Catalogue — Document 604.22.042

This is the second-edition Fiat Carrelli Elevatori spare parts catalogue for the DI 20C, DI 25C, DI 30C, BI 20C, BI 25C and BI 30C forklift trucks, printed under document number 604.22.042. It is the reference an owner, fleet workshop or independent technician needs to identify, verify and order the exact component for a given truck serial number instead of guessing from a generic aftermarket listing.

File Details

• Manual type: Illustrated spare parts catalogue (Catalogo parti di ricambio)
• Brand / publisher: FIAT Carrelli Elevatori S.p.A. — Via Curiel 3, 20089 Rozzano (Milano), Italy
• Document number: 604.22.042 (2nd edition — 2′ edizione)
• Models covered: DI 20C, DI 25C, DI 30C, BI 20C, BI 25C, BI 30C
• Languages: Italian, French, German, English, Spanish
• File format: PDF
• Page count: 326
• Publication date shown: 09/1987 (updated sheets carry 02/1986 and 09/1987 page dates)

Serial Number Ranges Covered

The catalogue header states the exact truck serial numbers from which the publication is valid, so the buyer can confirm the correct edition for their machine before ordering:

• DI 20C — from 1192001 (also listed from 1100000)
• DI 25C — from 1198001 (also listed from 1102000)
• DI 30C — from 1144001 (also listed from 1107000)
• BI 20C — from 1444001
• BI 25C — from 1448201
• BI 30C — from 1144001

Chapters Covered

The catalogue is organised into subgroup indexes, each with its own exploded plate and a matching parts list on the reverse. Subgroups extracted from the volume include:

• A — Motore / Engine: A.02.1 complete engine, A.04.0 crankcase and cylinders, A.06.1 head cylinder, A.06.3 intake manifold, A.06.4 exhaust manifold, A.08.0 crankshaft, A.08.1 connecting rod, A.08.2 pistons, A.08.3/1 flywheel, A.08.6 pulley, A.12.0 drive gearing, A.12.1 tappets and pushrods, A.12.2 arms and supports, A.12.3 valves and springs, A.14.0 injection pump, A.14.8/1 injector (Bosch), A.14.9 injection pipes, A.20.0 fuel pump, A.30.0 oil pump, A.30.1 lines and oil level gauge, A.30.2 oil filter, A.30.3 oil pressure valve, A.32.0/1 water pump, A.32.3 fan, A.35.0 belt pulley drive casing, A.36.0/1/2/3 starter motor, A.40.0 alternator, A.40.1 alternator studs, A.40.2 auxiliary drives
• H — GPL engine group: H.02.1 engine, H.04.0/1/2/3 crankcase and cylinders, H.06.1 head cylinder, H.06.3 intake manifold, H.06.4 exhaust manifold, H.08.0 crankshaft, H.08.1 connecting rod, H.08.2 pistons, H.08.3 flywheel, H.12.0/1 camshaft drive, H.12.1 tappets and pushrods, H.12.2 arms and supports, H.12.3 valves and springs, H.16.0 gas mixer, H.16.6 accelerator control, H.20.0 crankcase covers, H.28.0/1 ignition, H.30.0 oil pump, H.30.1 oil filter, H.32.0 water pump, H.32.1 cooling lines, H.32.3/1 fan and fan drive, H.36.0/1 starter motor, H.40.0/1/2 alternator
• B — Transmission: B.02.6/1 rear axle, B.25.6 automatic transmission, B.25.6/1 torque converter, B.26.0/1 transmission casing and covers, B.28.0/1 casing and covers, B.28.1/1 to B.28.1/4 transmission gears, B.28.7/1 clutch, B.28.8/1 pump, B.28.9 lines and oil level gauge, B.29.6/1 to B.29.6/3 distributor, B.29.7 to B.29.7/5 distributor and valves, B.38.1/1 to B.38.1/3 propeller shaft, B.40.0 front axle and axle shafts, B.41.0 front axle final drive and differential, B.48.0 front side final drive gears, B.60.0/1 rear axle and supports, B.60.1 stub axle, B.60.3 rear wheel hubs, B.63.1 servo-assisted steering cylinder, B.63.4 rear axle, B.65.0/1 front wheel brakes (including Knott), B.92.6 and B.92.7 distributor groups
• C — Chassis / frame: C.06.1/1 LPG vaporizer, C.06.1/2 fuel filter, C.06.2 LPG pipes, C.06.3/1 gas mixer, C.10.0 to C.10.3 accelerator control linkage, C.15.0 and C.15.1/1 to C.15.1/4 exhaust pipe and silencer, C.17.0 radiator, C.17.5 air separator elements, C.18.8 gearbox oil cooling system, C.19.6 and C.19.6/1 cold start aids, C.19.7/1 auxiliary drives, C.19.8/1 to C.19.8/3 air cleaner, C.23.3/1 reverser control, C.23.7/1 auxiliary drives, C.49.1/1 to C.49.1/9 front and rear wheels, C.54.0/1 to C.54.1/2 power plant suspensions, C.63.2/1 to C.63.2/3 servo-steering distributor, C.63.8/1 steering hydraulic system, C.63.9 steering gear, C.67.2 brake hand control, C.68.0 brake foot control, C.68.1 master cylinder, C.75.0 battery, C.75.1 electrical apparatus, C.75.3 cables, C.75.7/1 and C.75.7/2 battery mounting, C.76.7/2 lighting system, C.76.8 and C.76.9 lighting, C.82.1 tank, C.82.2/1 hydraulic system, C.82.3/1 to C.82.3/7 pumps, C.82.4/1 and C.82.4/2 distributor valve, C.83.3 hood, C.83.6/1 hood and guards, C.85.0 driver’s seat, C.87.0 mudguards and footboards, C.87.5/1 and C.87.6/1 cab anchoring and hood, C.87.8 accessories, C.99.0 tools
• S — Sollevatore / Lifting unit: S.02.2 simplex lifter, S.02.2/1 duplex and triplex lifter, S.03.0/1 and S.03.0/2 fixed mast, S.03.1/1 and S.03.1/2 sliding mast, S.03.2 and S.03.2/1 fork holder plate, S.04.0/1 and S.04.0/2 lifting cylinder, S.04.1/1 tilting cylinder, S.04.8 lifting plant

Across these groups the catalogue resolves every bolt, bush, gasket, seal, bearing, stud, plug, ring, circlip and complete assembly that the truck was originally built with. The plate number and part number on the parts list are the same numbers the dealer used when the machine left Rozzano, so a workshop ordering from this catalogue is ordering to the same drawing the truck was assembled from.

How to Read This Parts Catalogue

Each subgroup is presented as a two-page spread: an exploded plate on the recto, and a matching numbered list on the verso. The plates carry the part number directly beside the illustration, so a component can often be read straight off the drawing without looking up the list. Where a part has been superseded, the plate shows the replacement line so the correct current number is ordered. Where a plate only applies to a serial-number band or a specific variant, the plate header states it (for example “VALE DAL CARRELLO CON N° DI MATRICOLA” or “Fino al carrello matricola N°”), which is why buying the edition matched to the truck matters.

Modifications Tables

The volume also carries modification tables that list every change introduced on the production line — cylinder head updates, fuel pump replacements, brake upgrades, cab anchoring changes — together with the chassis or engine number from which each change took effect and the replacement part to use once the previous stock is exhausted. For anyone maintaining a truck built in the DI/BI 20C–30C window, this is what allows an old part number on a machine to be correctly cross-referenced to the number that will actually ship today.

Who This Catalogue Is For

The Fiat DI20C DI25C DI30C BI20C BI25C BI30C spare parts catalogue 604.22.042 suits a workshop that services these trucks, a fleet that keeps them running, an independent repairer rebuilding an engine or a mast, or a restorer bringing a machine back to original specification. It is equally useful when a part has to be verified against the exact serial-number band of a specific truck before an order is placed.

Every component of a forklift is safety-relevant — a mast chain, a brake shoe, a steering cylinder seal or a hydraulic hose fitted from the wrong variant can fail in service. Having the correct exploded view, the correct supersession note and the correct part number at the point of ordering removes the guesswork, speeds up the repair and keeps the machine in a known, auditable condition.

Delivery

IMAGES PREVIEW

This is delivered as an instant PDF download — no shipping, no waiting for a disc. The file can be opened on any computer, tablet or smartphone, pages can be printed for the workshop bench, and every exploded plate can be zoomed for detailed part identification.