Hyster H170FT H175FT36 H190FT (B299) Forklift Parts Manual 2015 – PDF Download

Description

File Details

• Manual Type: Illustrated Parts Manual
• Brand: Hyster
• Models Covered: H170FT, H175FT36, H190FT (B299)
• Unit Code: B299
• Region: North America
• Publication Date: 06/2015
• Parts Manual Part Number: 4053645
• Language: English
• File Format: PDF

Chapters Covered

• 1 – Frame: Cowl Mount, Hood Assembly, Counterweights and Rear Fenders, Floorplates and Covers, Seat Pan and Covers, Overhead Guard, Cab Attaching Parts, Cab Assembly (with and without Air Conditioning), Left/Right Hand Door Assembly, Window Wiper System, Heater and Hoses, Condenser Assembly, Sound Abatement, Full Suspension Seat, Armrest Slider Assembly, Labels, Forks
• 2 – Engine Assembly (Diesel): Cooling System, Radiator Assembly, Exhaust System, Flywheel and Housing, Fan Pulley, Cylinder Head, Inlet and Exhaust Valves, Gear Case, Camshaft and Idle Gear Shaft, Water Pump and Thermostat, Intake Manifold, Oil Cooler, EGR Valve, Exhaust Manifold, Sensors, Starter, Engine Mounting, Lifting Bracket, Front Gear Housing, Oil Filter and Cooler, Oil Pan, Turbocharger and Plumbing, Vibration Damper, Thermostat, Starter Motor
• 3 – Engine Assembly (LPG): Cooling System, Radiator Mounting, Exhaust System with Catalytic Converter, Engine Mounting, Fan Assembly, Pulley System (Alternator and Starter), Flywheel Housing, Torque Converter and Flywheel, Cylinder Head and Exhaust Manifold, Intake Manifold and Attaching Parts, Rocker Arm Assembly, Cylinder Block, Camshaft and Timing, Oil Pan, Oil Pump, Fuse Box
• 4 – Fuel System (Diesel): Air Intake, Fuel System, Supply Pump, Fuel Rail, Injection Pipe, Injector Harness, Breather and Separator Pipes, Oil Separator, Fuel Filter and Plumbing, Fuel Injection Pump, Fuel Pump Plumbing, Water Separator, Fuel Cap, Throttle Pedal Assembly (Standard and Monotrol)
• 5 – Fuel System (LPG): Air Intake and Filter, Fuel System (Sheet 1 and 2), Single and Dual LPG Tank Brackets, Throttle Pedal Assembly (Standard and Monotrol)
• 6 – Electrical System: Cowl Electrical (Electro-Hydraulic), Electrical Arrangement, Engine Electrical System, Electronic Control Module and Sensors, Alternator Electrical and Pulley, Alternator and Mounting, Sealed Alternator and Mounting, Right Hand Chassis Electrical, Battery Cables and Disconnect Assembly, Brake Buzzer, DPF Display, Instrument Cluster, Lights (Amber, Brake/Tail/Backup, Work, Strobe), Load Weigh Electrical, Impact Sensor, Mast Electrical, Mini-Lever Controls, Power Distribution Module, Remote Key Switch, Seat Belt Switch Adapter, Transmission Electrical System, Wire Harnesses
• 7 – Transmission: Transmission Mount, Torque Converter, Transmission Cooling with External Oil Cooler, Transmission Assembly (Three Speed), Forward Clutch Low and Second Shaft, Forward Clutch High and Output Shaft, Reverse Clutch and First Shaft, Control Valve, Charge Pump, Pump Drive
• 8 – Drive Axle: Drive Axle and Attaching Parts (Wet Brake), Differential, Drive Axle Housing and Hub, Wet Brake Assembly, Drive Tire and Wheel
• 9 – Steering System: Steering Wheel and Column, Steering Column Assembly, Steering Lines, Steer Axle, Steer Cylinder, Steering Control Unit, Steer Tire and Wheel
• 10 – Brake System: Brake Cooling System (Single and Dual Pedal), Brake Valve Assembly, Brake Pedal Mounting, Brake Pedal (Single and Dual Pedal), Park Brake Assembly
• 11 – Hydraulic System: Hydraulic Supply and Return, Unloader Valve, Gear Pump Assembly and Gear Pump, Dipstick and Breather, Hydraulic Filter, Control Valve and Steering Unit Assembly (Three and Four Function), Valve Assembly Lift and Lower, Tilt Section, Electro Hydraulic Poppet Valve, Auxiliary One and Two Sections, Outlet Section, Tilt Hydraulics, Tilt Cylinder and Mast Installation, Tilt Cylinders, Hoist Hose and Attaching Parts
• 12 – Mast, Two Stage Limited Free-Lift: Outer Mast, Inner Mast, Main Lift Cylinder, Carriage (F80 and F90 Mast Series), Fork Positioner, Header Hoses, Auxiliary Function Hoses
• 13 – Mast, Three Stage Full Free-Lift: Outer Mast, Intermediate Mast, Inner Mast, Main Lift Cylinder, Free Lift Cylinder, Carriage (F80, F90 Standard Hook and Integral Side-Shift), Fork Positioner, Header Hoses, Auxiliary Function Hoses
• 14 – Options: Strobe Light (LED), Fire Extinguisher (with Cab or Overhead Guard), Dual Mirrors, Accumulator, Rain Top, Back-Up Alarm, Lifting Eye
• 15 – Field Conversion Kits: Add On Option Kits, Brake and Inching Pedal Conversion, Seat Conversion Kits, Miscellaneous Conversion Kits, E-Hydraulic Control Conversion Kits, Light Conversion Kits, Add On Telemetry Kits
• 16 – Numerical Index: Full part-number-to-page lookup across all sections

This Hyster B299 forklift parts manual is the factory illustrated reference for the H170FT, H175FT36 and H190FT lift trucks built on the B299 unit code, published June 2015 for North America. Every section is built as an exploded assembly drawing with callout numbers that tie straight to a parts list giving the part number, description and quantity required, so you can identify exactly which bolt, hose, seal, sensor, cylinder or casting belongs on your truck. The sixteen numbered sections are separated by printed tabs for fast flipping, and the book opens with a how-to-use guide that explains callouts, keys, footnotes, supersession history, serial-number breaks and date breaks — the same convention used right through the pages. Whether you are chasing a single replacement part number or rebuilding an entire assembly, this manual gives you the diagram, the number and the quantity in one place.

What This Hyster Parts Manual Lets You Do

Ordering the right part the first time is the whole point of this book. Instead of guessing at a Hyster part number or trying to describe a bracket over the phone, you open the section for the system you are working on, find the assembly on its exploded diagram, read the callout number, and go straight to the row in the parts table. That works for anything on the truck — the cowl mount and hood hardware, counterweights and fenders, the full suspension seat and armrest slider, overhead guard and cab attaching parts, doors, wiper system, heater and condenser assemblies, and the exterior and interior label sets.

Under the hood, the diesel and LPG engine sections break down the cooling system, radiator and radiator mounting, exhaust system, fan and fan pulley, flywheel and housing, cylinder head, inlet and exhaust valves, gear case, camshaft and idle gear shaft, water pump and thermostat, intake and exhaust manifolds, oil cooler, EGR valve, oil filter, oil filler, oil level gauge, turbocharger and its plumbing, vibration damper, valve cover cap and starter motor. Kubota diesel, Cummins QSB 3.3L diesel and GM 5.7L LPG versions are each given their own coverage, so you can pick the correct parts for the engine actually fitted to your truck.

The fuel system sections cover the diesel air intake, fuel rail, injection pipe, injector harness, breather and separator pipes, oil separator, fuel filter and plumbing, fuel injection pump, water separator and fuel cap, plus the standard pedal and Monotrol throttle pedal assemblies. The LPG side adds the air intake and filter, the LPG fuel system in two sheets, and the single and dual LPG tank brackets.

Electrical coverage is extensive — cowl electrical for electro-hydraulic trucks, engine electrical systems for each engine family, electronic control module and sensors, both standard and sealed alternators with their mounting and pulleys, right-hand chassis electrical, battery cables and the battery disconnect assembly, brake buzzer, DPF display, instrument cluster, all the light options, load weigh electrical, impact sensor, mast electrical, mini-lever controls in three- and four-function form, power distribution module, remote key switch, seat belt switch adapter, transmission electrical system and the individual wire harnesses.

Powertrain and chassis sections give you the transmission mount, torque converter, transmission cooling with external oil cooler, the three-speed transmission assembly, forward clutch low and second shaft, forward clutch high and output shaft, reverse clutch and first shaft, control valve, charge pump and pump drive. The drive axle section covers the wet-brake axle and attaching parts, differential, axle housing and hub, wet brake assembly and the drive tire and wheel. Steering covers the wheel and column, steering lines, steer axle, steer cylinder, steering control unit and steer tire and wheel. Brakes cover the brake cooling system for single and dual pedal trucks, brake valve assembly, pedal mounting, single and dual brake pedals and the park brake assembly.

Hydraulics is broken out in detail — supply and return lines, unloader valve, gear pump and gear pump assembly, dipstick and breather, hydraulic filter, the control valve and steering unit assembly in three- and four-function versions, the lift and lower valve assembly, tilt section, electro hydraulic poppet valve, auxiliary one and two sections, outlet section, tilt hydraulics, tilt cylinder and mast installation, tilt cylinders and hoist hose with attaching parts. Both mast families are covered: the two-stage limited free-lift mast and the three-stage full free-lift mast, each with outer, intermediate and inner mast sections, main lift and free lift cylinders, carriages for the F80 and F90 mast series, fork positioner, header hoses and auxiliary function hoses.

Serial Number Breaks and Change Points

Hyster parts manuals are not static documents — running changes are recorded as serial-number breaks, date breaks and ECN references, and this edition carries them. You will find breaks such as the hood assembly split at S/N B299V01533L and S/N B299V01534L, counterweight footnotes covering the 5/2013 to 10/2015 window, the transmission wire harness split at S/N B299V01742N and S/N B299V01743N, the torque converter and flywheel break at S/N B299V01563L and S/N B299V01564L, and the steering axle spindle split at 4/2014. Always check the serial number of your truck against these notes before ordering, because the same visual assembly can take a different part number on either side of a break.

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Instant PDF Delivery

This Hyster H170FT, H175FT36 and H190FT (B299) parts manual is delivered as a PDF the moment your payment clears — no shipping, no waiting on a printed book, no customs delays. Open it on a laptop in the workshop, a tablet on the shop floor or a phone beside the machine, and print whichever exploded view or parts list page you need for the job in front of you. Having the correct diagram, the correct part number and the correct quantity in front of you is what keeps a lift truck out of service for a day instead of a week, and it is what stops the wrong part arriving on the counter. Keep the file on every device you own and use it for every rebuild, reseal, hose replacement, sensor swap and conversion kit install on your B299 truck.