Hyster R1.4-2.5 Reach Trucks Parts Manual 1516862 – Illustrated PDF Parts Catalog

Description

Hyster R1.4-2.5 Reach Truck Parts Manual 1516862

This is the complete illustrated parts catalog for the Hyster R1.4-2.5 series reach trucks, unit code C435, European production. Published March 2011 as part number 1516862, it is the same parts breakdown used to identify, order and replace every serviced component on these machines.

The manual is organised into five main sections — Frame, Operator Compartment, Mast, Accessories and Numerical Index — and every assembly is shown as a numbered exploded drawing with a matching parts list giving part number, description and quantity required. Serial-number breaks and date breaks are printed throughout so the correct variant for your specific truck is always identifiable.

File Details

• Manual type: Illustrated Parts Manual (parts catalog)
• Brand: Hyster
• Model series: R1.4, R1.4H, R1.6, R1.6H, R2.0, R2.0H, R2.5, R1.6N, R2.0W, R1.6HD, R2.0HD
• Unit code: C435 (Europe)
• Hyster part number: 1516862
• Publication date: 03/2011
• Language: English
• File format: PDF
• Page count: 426 pages

Chapters Covered

The Hyster R1.4-2.5 parts manual is divided into five tabbed sections. The full structure of the catalog is:

• Section 1 – Frame
  • General Truck (all R1.4 / R1.6 / R2.0 / R2.5 / R1.6N / R2.0W / R1.6HD / R2.0HD serial ranges)
  • Mast Travel Tab
  • Cylinder Mast Travel Tab
  • Drive Unit (MDU 150, MDU 170, GK25)
  • Drive Motor (three serial-number variants)
  • Load Wheels
  • Brakes System (four serial/date ranges)
  • Steering Control Unit (four serial ranges)
  • Electrical Arrangement – Power Cables
  • Electrical Arrangement – Sheath
  • Connectors, Contacts, Tools
  • Lifting Unit
  • Lift Motor and Pump (three serial ranges)
  • Solenoid Valve
  • Labels
  • Overhead Guard – Wheel Cover – Head Rest
  • Battery Support
  • Electrical Arrangement (Optional)
  • Cold Store Version Without Cab (two date ranges)
  • DC/DC Converter
• Section 2 – Operator Compartment
  • Control Panel (standard and optional)
  • Dashboard (two serial ranges)
  • Rudder Pedal Assembly (two serial ranges)
  • Seat (three serial ranges)
  • Seat Skai (two date ranges)
  • Double Pedal
  • Heated Seat (three date ranges)
  • Safety Belt
  • Labels
• Section 3 – Mast (Three Stage Full Free-Lift)
  • Lifting Unit – Mast BETA (five serial ranges)
  • Lifting Unit – Mast HE140L (four serial ranges)
  • Lifting Unit – Mast HE140 (five serial ranges)
  • Lifting Unit – Mast HE140R (four serial ranges)
  • Lifting Unit – Mast HE140HD
  • Mast – BETA, HE140L, HE140, HE140R, HE140HD
  • Mast Bearing Marking (roller diameter codes A–G)
  • Lift Cylinders – BETA, HE140L, HE140, HE140R, HE140HD
  • Electrical Arrangement – Mast HE140HD
  • Sideshift Carriage – Mast BETA (two serial ranges)
  • Sideshift Carriage – Mast HE140L / HE140 / HE140R (two serial ranges)
  • Sideshift Carriage – Mast HE140HD (pre and post 11/2009)
  • Forks (four serial ranges)
  • Labels
  • Height Indicator (two serial ranges)
  • Max Lift / Free Lift Reduction Speed (mast-specific options)
  • Interlock on Lowering Forks (two date ranges)
  • 5th Way Group (two date ranges)
  • Solenoid Valve – 5th Way Group
• Section 4 – Accessories
  • Console Adapter (Optional)
• Section 5 – Numerical Index
  • Full part-number index cross-referenced to page and item number

What This Parts Manual Gives You

The Hyster R1.4-2.5 reach truck is a precision electric warehouse machine, and ordering the wrong part because the catalog was unclear costs time and money. This 1516862 parts manual removes that guesswork. Every drawing is exploded with numbered callouts, and each number resolves to a part number, description and quantity in the adjacent list. Where a component changed during production, the serial-number or date break is printed on the page so you can look up your exact truck rather than a generic guess.

This is the catalog Hyster dealers and independent workshops use for part identification across the full R1.4 / R1.4H / R1.6 / R1.6H / R2.0 / R2.0H / R2.5 / R1.6N / R2.0W / R1.6HD / R2.0HD family. It covers everything from a single capscrew or washer up to complete mast assemblies, drive units, controllers, hydraulic cylinders and carriage castings.

Systems and Assemblies Covered in Detail

The Frame section alone spans brakes, drive motors, transaxles, steering columns, load wheels, lift motors, hydraulic pumps and the full electrical power-cable and sheath arrangement. The Operator Compartment section covers the dashboard, control panel, seating, pedals and safety equipment. The Mast section details the full three-stage full-free-lift mast in every Hyster variant — BETA, HE140L, HE140, HE140R and HE140HD — including lift cylinders, chains, sheaves, rollers, carriage assemblies, forks and optional equipment such as the 5th Way Group, height indicator and fork-lowering interlock.

Because the catalog uses a numerical index as its final section, you can also look up a part by number and be sent straight to the correct page and item, which speeds up ordering when you already know what you need.

Who This Is For

Fleet maintenance engineers keeping Hyster reach trucks running, independent forklift workshops quoting and ordering spares, parts departments needing accurate exploded diagrams, and anyone rebuilding or repairing an R1.4-2.5 series machine. Whether you are replacing a load wheel, resealing a mast cylinder, sourcing a hydraulic control valve or identifying a specific carriage casting, this manual gives you the correct reference for your serial number.

Get the Hyster R1.4-2.5 Parts Manual 1516862 Delivered Instantly

Everything shown here is contained in a single PDF that downloads the moment checkout is complete — no shipping, no waiting, no physical binder to lose on the workshop floor. Open it on a laptop, tablet or phone, zoom into any exploded drawing, and print the pages you need for the job in front of you. This Hyster R1.4-2.5 reach truck parts manual 1516862 puts the complete illustrated parts catalogue for your machine at your fingertips, so you can identify the right part first time and get the truck back in service faster.

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