Iveco New Daily E6 Bodybuilder Instructions Manual 2017 – 692.68.675 PDF

Description

Iveco New Daily E6 Bodybuilder Instructions Manual 2017 – 692.68.675

This Iveco New Daily E6 Bodybuilder Instructions manual is the complete 2nd edition document, published under number 692.68.675 in October 2017 by IVECO S.p.A. It provides the technical information, features and instructions required for the transformation and fitting of the New Daily E6 vehicle. Written for qualified and specialised staff, it covers everything from chassis modifications and superstructure applications to power take-offs, electronic subsystems, AdBlue system relocation and the Expansion Module. Whether you are fitting a tipper body, installing a crane, modifying the wheelbase, or integrating additional electrical equipment, this manual sets out the approved procedures and the limits within which those modifications must remain.

File Details

• Manual type: Bodybuilder Instructions / Transformation and Fitting Guidelines
• Brand: IVECO
• Model: New Daily E6
• Document number: 692.68.675
• Edition: 2nd Edition – Base 10/2017
• Date: October 2017
• Language: English
• Page count: 276
• File format: PDF

Chapters Covered

• Section 1 – General Information: scope of guidelines, electronic documentation, IVECO authorisation, authorisation requests, responsibilities, legislative requirements, multi-stage type approval, warranties, quality system management, accident prevention, materials and recycling, vehicle management, vehicle names, identifications, dimensions and ground, fire risk prevention
• Section 2 – Chassis Interventions: general chassis modification standards, drills on the chassis, rust and paint protection, wheelbase modification, rear overhang modification, installing the tow hook, assembling an additional axle, gearbox modification, work on suspensions, engine air intake and exhaust modifications, engine cooling system modifications, heating/conditioning plant modifications, bodywork interventions, changing tyre size, work on the braking system, electrical system current interventions and draws, part relocation and anchorage, transport of hazardous materials (ADR), installing a retarder, rear under-run protection, rear mudguards and wheel arches, rain flap, side protections
• Section 3 – Applications of Superstructures: construction of the subframe, elements making up the subframe, connection between chassis and subframe, container application, tractor for semi-trailer, transport of inseparable materials, installation of tanks and loose material containers, installing a crane, installation of tail lifts, tilt beds, vehicles for council/fire service and special uses, front installation of snow plough attachments, application of a winch, special outfits
• Section 4 – Power Take-offs: general specifications, PTO on the gearbox, PTO from transfer box, PTO from drive line, PTO on the engine, settings (PTO management, Multiple State Switch)
• Section 5 – Electronic Sub-systems: electronic system, bodybuilder connectors, electronic control units, electrical system (ground points, electromagnetic compatibility), receiver-transmission system, additional equipment (batteries, alternators), current draws, miscellaneous (additional circuits, wheelbase/overhang interventions, trailer pre-installation, side marker lamps, centralised rear door lock, anti-theft system)
• Section 6 – AdBlue and SCRT System: general information, nitrogen oxide catalytic reduction principle, instructions, moving AdBlue system components, type-approved layouts
• Section 7 – Expansion Module: PTO management, wiring diagram, additional functions (Run-Lock, Safety/Alarm, Additional Lights)
• Appendix A – Transport of People: chassis, securing the body, bodywork construction, soundproofing, heated insulation and climate control, current draws, bodybuilder connectors, road tests, underbody stiffener for Daily Minibus
• Appendix B – CNG Natural Power: general information, main safety standards, general specifications, emptying the gas circuit, power take-offs, connectors for bodybuilders, additional alternator
• Appendix C – Hi-MATIC Automatic Gearbox: general information, layout, requirements, warning indicators

Across these sections the manual delivers a complete framework for legally and technically correct vehicle transformation. It explains the limits of permitted masses and centre-of-gravity calculations, the approved methods for drilling, welding and reinforcing the chassis, the correct way to connect a subframe to the chassis for different body types, and the electrical interfacing rules that preserve the vehicle’s functional integrity and warranty. Dedicated chapters address the specific requirements of tippers, cranes, tail lifts, tankers, aerial platforms, and people-transport conversions. Later sections provide the detail needed when the AdBlue system must be relocated or when the Expansion Module is used to manage PTOs and additional functions.

What This Manual Enables

With this Iveco New Daily E6 Bodybuilder Instructions manual, a bodybuilder or converter can plan and execute a wide range of modifications correctly. You can determine the permissible wheelbase and rear overhang changes, calculate load distribution and centre of gravity, select the right subframe profiles and connection types, and install tow hooks, tail lifts, cranes, tipper bodies and tanks in line with IVECO’s requirements. The manual also supports electrical work — from using the bodybuilder connectors and taking current draws safely, to installing additional batteries and alternators, or integrating a trailer socket and side marker lamps. The Expansion Module chapter explains how to configure PTO management, additional lights, Run-Lock and alarm functions. For vehicles with the SCRT system, the AdBlue chapters show the approved component layouts and the procedures for moving the tank or pipework when the body requires it.

Who This Manual Is For

This document is intended for bodybuilders, converters and specialised workshops that transform the IVECO New Daily E6. It assumes a professional level of technical knowledge and directs the reader to the correct procedures, limits and authorisation requirements. It is also valuable for fleet engineers and technical managers who need to understand what modifications are permissible on the New Daily E6 platform and what documentation or approval each type of intervention requires.

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The Iveco New Daily E6 Bodybuilder Instructions manual gives you the full bodybuilder guidance for the New Daily E6 in one PDF. Every chassis modification, superstructure connection, electrical interface and AdBlue relocation procedure is documented with the technical values, diagrams and tables you need to work correctly. Having the correct specifications on hand reduces the risk of costly errors, failed inspections or voided warranties. Delivered as an instant PDF download, this manual can be viewed on any device, printed for workshop use, and kept as a permanent reference for every New Daily E6 conversion you undertake.