John Deere 6100D 6110D 6115D 6125D 6130D 6140D Tractor Repair Technical Service Manual TM605019 2011 PDF

Description

John Deere 6100D 6110D 6115D 6125D 6130D 6140D Tractor Repair Technical Service Manual TM605019 2011 PDF

This repair manual is built around the six John Deere 6000D Series tractor models named in TM605019: 6100D, 6110D, 6115D, 6125D, 6130D, and 6140D. Across 878 PDF pages, it brings together machine-specific repair procedures, removal and installation steps, specifications, torque data, service tools, component illustrations, harness routing, hydraulic work, power-train service, steering and brake repair, and cab or open-operator-station procedures. The manual is arranged by tractor system so a technician can move from general service information into the exact repair group needed for the job.

File Details

• Manual type: Tractor Repair Technical Service Manual / Repair Manual
• Brand: John Deere Agriculture
• Models: 6100D, 6110D, 6115D, 6125D, 6130D & 6140D
• Document number: TM605019
• Date: November 2011; TM605019 dated December 2011
• Language: English
• Pages: 878
• File format: PDF

Repair Information and Service Data

The John Deere 6100D 6110D 6115D 6125D 6130D 6140D Tractor Repair Technical Service Manual TM605019 2011 PDF starts with the specifications and service information that support the repair sections. General data covers tractor dimensions and weights, 2WD and MFWD turning radius, ground speeds for Collar Shift/Top Shaft Synchronized and PowrReverser transmissions, metric and unified-inch fastener torque charts, face-seal fitting torque data, fuels and lubricants, serial-number locations, and drain-and-refill capacities. The general specifications identify 4.5 L (276 cu in.) four-cylinder engines with 106 mm (4.19 in.) bore and 127 mm (5.0 in.) stroke, and the manual includes 4045T and 4045H engine applications across the covered models.

Machine configuration data also addresses 2WD and MFWD front axles, dry and wet clutch arrangements where applicable, 9/9 PowrReverser and Top Shaft Synchronizer transmission configurations, independent rear PTO, open-center hydraulics, Category II three-point hitch, electrical system information, and model-specific equipment variations. This gives the repair procedures useful context when the same system differs by tractor configuration.

Chapters Covered

• Section 10 – General Information
  • Safety; specifications; fuel and lubricants; serial number locations
• Section 20 – Engine Repair
  • Engine removal and installation, oil pan and rocker arm cover work, crankshaft seal access, front timing cover access, cooling system, radiator, cooling package, water pump, thermostat references and pressure testing
• Section 30 – Fuel and Air
  • Fuel tank, fuel level sender, primary and final fuel filters, fuel supply pump, speed control linkage, throttle controls, air cleaner system, turbocharger removal/installation and turbocharger break-in
• Section 40 – Electrical Repair
  • Battery, starter and alternator; electrical connector repair; wiring harness routing; electrical components and sensors; auxiliary lighting connections; fuses and relays; lighting service
• Section 50 – Power Train
  • Towing and tow-lock adjustment; transaxle-related component removal; rear PTO drive shaft, final drive, clutch, MFWD drive shaft and drop gearbox; PTO linkage and cable adjustment; engine-to-clutch housing separation; clutch linkage, pedal sensor and adjustments; tractor splitting procedures
• Section 60 – Steering and Brake Repair
  • Steering wheel, column and steering valve; 2WD front axle removal, disassembly, wheel hub/bearing and steering cylinder work; MFWD tie rods, toe-in, steering cylinder and axle removal/installation; brake pedal/linkage and hand-brake adjustment
• Section 70 – Hydraulic Repair
  • Hydraulic oil cooler and pump; pump disassembly/assembly and hydraulic start-up procedure; rockshaft control valve, housing, cylinder and linkage; lubrication relief valve; rear SCV and relief adjustment; mid-mount SCV, joystick/linkage and cable adjustment; hydraulic trailer brake valve
  Complete PDF Bookmark Tree

  Complete Bookmarks

  The complete bookmarks in the “John Deere 6100D 6110D 6115D 6125D 6130D 6140D Tractor Repair Technical Service Manual TM605019 2011 PDF” are as follows:

  Table of contentsp. 2

  FOREWORDp. 5

  +Section 10 – GENERAL INFORMATIONp. 8

  +Group 05 – Safetyp. 8

  Recognize Safety Informationp. 8

  Understand Signal Wordsp. 8

  Prevent Machine Runawayp. 9

  Handle Fluids Safely—Avoid Firesp. 9

  Prevent Battery Explosionsp. 10

  Prepare for Emergenciesp. 10

  Prevent Acid Burnsp. 12

  Handle Agricultural Chemicals Safelyp. 14

  Avoid High-Pressure Fluidsp. 16

  Park Machine Safelyp. 16

  Support Machine Properlyp. 17

  Wear Protective Clothingp. 18

  Work in Clean Areap. 18

  Service Machines Safelyp. 19

  Work In Ventilated Areap. 20

  Illuminate Work Area Safelyp. 20

  Replace Safety Signsp. 20

  Use Proper Lifting Equipmentp. 21

  Construct Dealer-Made Tools Safelyp. 21

  Remove Paint Before Welding or Heatingp. 22

  Avoid Heating Near Pressurized Fluid Linesp. 23

  Keep ROPS Installed Properlyp. 23

  Service Tires Safelyp. 24

  Avoid Harmful Asbestos Dustp. 26

  Practice Safe Maintenancep. 26

  Use Proper Toolsp. 28

  Dispose of Waste Properlyp. 28

  Service Cooling System Safelyp. 29

  Servicing Electronic Control Unitsp. 30

  Welding Near Electronic Control Unitsp. 30

  Keep Electronic Control Unit Connectors Cleanp. 32

  Live With Safetyp. 32

  +Group 10 – Specificationsp. 34

  General Specificationsp. 34

  Overall Dimensions and Weightsp. 39

  Turning Radius—2WD Axlep. 40

  Turning Radius—MFWD Axlep. 41

  Ground Speeds—Collar Shift (CST) or Top Shaft Synchronized (TSS) Transmissionp. 42

  Ground Speeds—PowrReverser™ Transmission (PRT)p. 43

  Metric Bolt and Screw Torque Valuesp. 45

  Unified Inch Bolt and Screw Torque Valuesp. 46

  How To Dispense/Apply/Assemble Gasket Sealantsp. 47

  Face Seal Fittings Assembly and Installation—All Pressure Applicationsp. 48

  Metric Face Seal Fitting Torque Chart—Standard Pressure Applicationsp. 49

  SAE Face Seal Fitting Torque Chart—Standard Pressure Applicationsp. 51

  Metric Face Seal Fitting Torque Chart—High Pressure Applicationsp. 52

  SAE Face Seal Fitting Torque Chart—High Pressure Applicationsp. 54

  Prevent Hydraulic System Contaminationp. 54

  Check Oil Lines and Fittingsp. 56

  +Group 15 – Fuel and Lubricantsp. 58

  Diesel Fuelp. 58

  Storing Fuelp. 59

  Testing Diesel Fuelp. 59

  Heavy Duty Diesel Engine Coolantp. 60

  Diesel Engine Oilp. 62

  Transmission and Hydraulic Oilp. 64

  Fill The Transmission With Oilp. 64

  Check And Service Transmission Regularlyp. 66

  Transaxle—Assembly Lubricationp. 66

  Cold Weather Operationp. 67

  MFWD Axle and Wheel Hub Oilp. 67

  Lubricant Storagep. 68

  Alternative and Synthetic Lubricantsp. 68

  Grease (Specific Application)p. 68

  Greasep. 68

  +Group 20 – Serial Number Locationsp. 70

  Serial Numbersp. 70

  Product Identification Number Locationp. 70

  Engine Serial Number Locationp. 70

  Fuel Injection Pump Serial Number Locationp. 71

  Transaxle Serial Number Locationp. 72

  MFWD Serial Number Location (If Equipped)p. 72

  Cab Serial Number Locationp. 73

  +Section 20 – ENGINE REPAIRp. 75

  +Group 05 – Enginep. 75

  Essential or Recommended Toolsp. 75

  Other Materialp. 76

  Specificationsp. 77

  John Deere Engine Repair—Use CTMp. 77

  Remove and Install Enginep. 78

  Remove and Install Engine Oil Panp. 101

  Remove and Install Rocker Arm Coverp. 102

  Access To Rear Crankshaft Sealp. 106

  Access To Front Crankshaft Sealp. 108

  Access To Front Timing Coverp. 109

  +Group 10 – Cooling Systemp. 112

  Other Materialp. 112

  Specificationsp. 112

  Engine Water Pump Repair—Use CTMp. 112

  Replace and Inspect Alternator/Fan Beltp. 114

  Remove, Inspect and Install Radiatorp. 117

  Remove and Install Cooling Packagep. 121

  Remove Water Pumpp. 126

  Install Water Pumpp. 128

  Remove and Install Thermostat—Use CTMp. 129

  Pressure Test Cooling System and Radiator Capp. 130

  +Section 30 – FUEL AND AIRp. 133

  +Group 05 – Fuel Systemp. 133

  Injection Pump, Nozzles and Governor Repair—Use CTMp. 133

  Remove and Install Fuel Tankp. 134

  Replace Fuel Level Senderp. 136

  Replace Final Fuel Filter and Primary Fuel Filter/Water Separatorp. 139

  Remove and Install Fuel Supply Pumpp. 141

  +Group 10 – Speed Control Linkagep. 142

  Specificationsp. 142

  Inspect and Repair Speed Control Linkage—Mechanicalp. 143

  Remove and Install Throttle Handle Assemblyp. 145

  Remove and Install Throttle Handle Potentiometerp. 146

  Remove and Install Throttle Pedal Assemblyp. 147

  Remove and Install Throttle Pedal Potentiometerp. 148

  Throttle Lever Friction Adjustmentp. 154

  Adjust Throttle Linkagep. 155

  +Group 15 – Air Intake Systemp. 156

  Specificationsp. 156

  Replace Air Cleaner Elements/Housingp. 157

  Inspect and Service Air Intake Systemp. 159

  Remove Turbochargerp. 160

  Install Turbochargerp. 161

  Turbocharger Break-Inp. 162

  +Section 40 – ELECTRICAL REPAIRp. 166

  +Group 05 – Battery, Starter and Alternatorp. 166

  Specificationsp. 166

  Prevent Battery Explosionsp. 166

  Handling Batteries Safelyp. 167

  Prevent Damage to Electrical Systemsp. 168

  Connecting Booster Batteryp. 169

  Charging Batteriesp. 169

  Connecting Battery Cablesp. 170

  Remove and Install Batteryp. 172

  Remove and Install Starterp. 174

  Starter Repair—Use CTMp. 174

  Replace Alternatorp. 175

  +Group 10 – Connectorsp. 177

  Essential or Recommended Toolsp. 177

  Other Materialp. 180

  Use Electrical Insulating Compoundp. 180

  Using High-Pressure Washersp. 181

  Repair AMP Injection Pump Connectorp. 182

  Remove Connector Body from Blade Terminalsp. 184

  Repair CINCH Connectorsp. 186

  Repair 32 and 48 Way CINCH Connectorsp. 188

  Repair CPC Blade Type Connectorsp. 193

  Repair CPC, Large MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorporated and METRIMATE METRIMATE is a trademark of AMP Incorporated Pin Type Connectorsp. 194

  Repair DEUTSCH Connectorsp. 196

  Repair ITT Connectorp. 200

  Repair Small MATE-N-LOC Socket Connectorp. 205

  Repair Small MATE-N-LOC Pin Connectorp. 207

  Repair (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectorsp. 208

  Repair (Push Type) METRI-PACK Connectorsp. 210

  Repair Molex Connectorp. 215

  Repair SUMITOMO™ Connectorsp. 218

  Repair Weather Pack Weather Pack is a trademark of Packard Electric Connectorp. 222

  Repair YAZAKI™ Connectorsp. 225

  +Group 15 – Wiring Harness Routingp. 229

  Tractor Wiring Harness Replacementp. 229

  Engine Harness—Tier 0/Tier 1p. 229

  Engine Harness—Tier 3p. 231

  Transmission Harnessp. 232

  Chassis Harness—Cab Tractorsp. 235

  Front Console Harness—Cab Tractorsp. 237

  Cab Roof Harnessp. 239

  Chassis/Front Console Harness—OOS Tractorsp. 241

  +Group 20 – Electrical System Componentsp. 245

  Service Equipment and Toolsp. 245

  Other Materialp. 245

  Specificationsp. 245

  Replace Air Filter Restriction Switchp. 245

  Replace Coolant Temperature Sensorp. 247

  Replace Engine Speed Sensorp. 249

  Replace Engine Oil Pressure Sensorp. 251

  Remove and Install Instrument Panelp. 251

  Replace Key Switchp. 253

  Remove and Replace Light Switchp. 254

  Replace Turn Signal Switchp. 256

  Remove and Replace EH Directional Reverser Leverp. 257

  Remove and Install Acceleration Potentiometer (Shuttle Control)p. 258

  Replace Rear PTO Switchp. 259

  Replace Neutral Start Switch (If Equipped)p. 261

  Replace Horn Switchp. 261

  Replace Hornp. 262

  Replace Audible Alarmp. 263

  Replace Starter Relayp. 264

  Manifold Heater and Relay—Exploded View (If Equipped)p. 264

  Replace Speakersp. 266

  Replace Antennap. 267

  Replace Wiper Control Switchp. 272

  Remove And Install Wiper Motorp. 274

  Replace Blower Control Switchp. 276

  Replace A/C On/Off Switchp. 276

  Replace A/C Temperature Control Switchp. 278

  Replace Blower Motor Resistorp. 279

  Replace Dome Lightp. 281

  Replace Door Switchp. 282

  Remove and Install ECU/PTR Controllers—OOSp. 283

  Remove and Install ECU/PTR Controllers—Cabp. 284

  +Group 25 – Auxiliary Lighting Componentsp. 285

  Replace Seven Terminal Outlet Socket (If Equipped)p. 285

  Replace Seven Terminal Outlet Socket (European) (If Equipped)p. 289

  +Group 30 – Fuses And Relaysp. 290

  Access Fuses and Relaysp. 290

  Load Center Fuses and Relays-OOS (6100D/6110D/6125D with Dry Clutch and without Handbrake)p. 292

  Load Center Fuses and Relays-OOS (6110D/6125D with Wet Clutch and without Handbrake)p. 294

  Load Center Fuses and Relays-OOS (6100D/6110D/6125D with PowrReverser and without Handbrake)p. 296

  Load Center Fuses and Relays-OOS (6115D/6130D/6140D without PowrReverser and without Handbrake)p. 298

  Load Center Fuses and Relays-OOS (6115D/6130D/6140D with PowrReverser and without Handbrake)p. 300

  Load Center Fuses and Relays-OOS—Behind Instrument Panelp. 301

  Load Center Fuses and Relays-OOS—Behind Panel at Left Rear Corner of Operators Stationp. 301

  Load Center Fuses and Relays—Cab (6100D/6110D/6125D with Dry Clutch and without Handbrake)p. 303

  Load Center Fuses and Relays—Cab (6110D/6125D with Wet Clutch and without Handbrake)p. 305

  Load Center Fuses and Relays—Cab (6100D/6110D/6125D with PowrReverser™ and without Handbrake)p. 307

  Load Center Fuses and Relays—Cab (6115D/6130D/6140D without PowrReverser and without Handbrake)p. 309

  Load Center Fuses and Relays—Cab (6115D/6130D/6140D with PowrReverser and without Handbrake)p. 311

  Load Center Fuses and Relays—Cab—Behind Instrument Panelp. 312

  Load Center Fuses and Relays—OOS (6115D/6130D with Dry Clutch and with Handbrake)p. 313

  Load Center Fuses and Relays-OOS (6115D/6130D with Wet Clutch and with Handbrake)p. 315

  Load Center Fuses and Relays-OOS (6115D/6130D with PowerReverser and with Handbrake)p. 317

  Load Center Fuses and Relays-Cab (6115D/6130D with Dry clutch and with Handbrake)p. 319

  Load Center Fuses and Relays-Cab (6115D/6130D with Wet clutch and with Handbrake)p. 321

  Load Center Fuses and Relays-Cab (6115D/6130D with PowerReverser and with Handbrake)p. 323

  Load Center Fuses and Relays—Cab (European)p. 325

  Fusible Link Locationp. 327

  Diode Location – Consolep. 328

  +Group 35 – Lightingp. 330

  Safety Rules When Replacing Halogen Bulbsp. 330

  Replace Headlight Bulbsp. 331

  Replace Auxiliary Field Light Bulbs – OOSp. 332

  Replace Warning Light Bulb – Cabp. 334

  Replace Tail Light Bulb – Cabp. 335

  Replace Warning/Tail Light Bulbs – OOSp. 337

  Replace Hazard Light Bulb – OOSp. 337

  +Section 50 – POWER TRAINp. 340

  +Group 00 – Towingp. 340

  Towing Tractorp. 340

  Adjust Range Shift Lever and Tow Lockp. 342

  +Group 05 – Component Removalp. 343

  Essential or Recommended Toolsp. 343

  Other Materialp. 343

  Specificationsp. 344

  Transaxle Separation and Repair—Use CTMp. 344

  Remove and Install Rear PTO Drive Shaft Assemblyp. 346

  Remove and Install Final Drive Assemblyp. 350

  Remove and Install Clutchp. 357

  Remove, Inspect and Install MFWD Drive Shaftp. 360

  Remove and Install MFWD Drop Gearboxp. 364

  +Group 10 – PTOp. 367

  PTO Housing Repair—Use CTMp. 367

  Remove, Inspect and Install PTO Lever and Linkagep. 368

  Determine PTO Clutch Linkage Adjustment Procedurep. 372

  Adjust PTO Clutch Linkage—(OOS)p. 374

  Adjust PTO Clutch Cable—(Cab Tractors)p. 378

  +Group 15 – Clutchp. 380

  Essential or Recommended Toolsp. 380

  Other Materialp. 380

  Specificationsp. 381

  Separate and Install Engine-to-Clutch Housingp. 382

  Remove and Install Clutch Linkage (Collar Shift Transmission)p. 395

  Remove and Install Clutch Linkage (Synchronized Transmission)p. 397

  Remove and Install Clutch Pedal Position Sensor—Wet Clutchp. 399

  Adjust Interlock Cablep. 401

  Adjust Clutch Pedal and Linkagep. 402

  +Group 25 – Separationp. 405

  Park Tractorp. 405

  Remove Batteryp. 406

  Relieve Hydraulic Pressurep. 406

  Drain Hydraulic Oilp. 407

  Remove Fuel Tankp. 409

  Remove Operator Cabp. 411

  Remove Operator Stationp. 424

  Remove Complete Transmission Harness Cab / OOSp. 432

  Remove MFWD Drive Shaftp. 434

  Split Tractorp. 436

  +Section 60 – STEERING AND BRAKE REPAIRp. 447

  +Group 05 – Steering Repairp. 447

  Specificationsp. 447

  Remove and Install Steering Wheelp. 448

  Remove and Install Steering Columnp. 449

  Remove and Install Steering Valve (Open Operator Station)p. 451

  Remove and Install Steering Valve (Cab Tractors)p. 454

  Start-Up Procedure After Hydraulic System Repairsp. 455

  +Group 10 – Front Axle—2WDp. 457

  Essential or Recommended Toolsp. 457

  Other Materialp. 458

  Specificationsp. 460

  Remove Front Axle—2WDp. 461

  Install Front Axle—2WDp. 464

  Disassemble Front Axle—2WDp. 466

  Assemble Front Axle—2WDp. 468

  Adjust Knuckle and Spindle Assembly Axial Play—2WDp. 471

  Assemble Wheel Hub—2WDp. 473

  Adjust Wheel Bearings—2WDp. 474

  Remove and Install Axle Pivot Pins/Bushings—2WDp. 475

  Install Tie Rod—2WDp. 477

  Check And Adjust Toe-In—2WDp. 479

  Remove and Install Steering Cylinder—2WDp. 481

  Disassemble, Inspect and Assemble Steering Cylinder—2WDp. 484

  +Group 15 – Front Axle—MFWDp. 487

  Essential or Recommended Toolsp. 487

  Specificationsp. 488

  Remove, Inspect and Install Tie Rod Assembly—MFWDp. 488

  Check And Adjust Toe-In—MFWDp. 490

  Remove and Install Steering Cylinder—MFWDp. 492

  Disassemble, Inspect and Assemble Steering Cylinder—MFWDp. 495

  Remove Front Axle—MFWDp. 496

  Install Front Axle—MFWDp. 499

  +Group 20 – Brake Repairp. 501

  Specificationsp. 501

  Remove and Replace Brake Pedals and Linkagep. 502

  Adjust Brake Linkage and Pedal Travelp. 504

  Checking and Adjusting Hand Brake Leverp. 506

  +Section 70 – HYDRAULIC REPAIRp. 510

  +Group 05 – Hydraulic Pump and Oil Coolerp. 510

  Other Materialp. 510

  Specificationsp. 511

  Service Parts Kitsp. 511

  Remove and Install Hydraulic Oil Coolerp. 512

  Remove and Install Hydraulic Pumpp. 516

  Disassemble and Assemble Hydraulic Pumpp. 522

  Start-Up Procedure After Hydraulic System Repairsp. 524

  +Group 10 – Rockshaftp. 525

  Essential or Recommended Toolsp. 525

  Other Materialp. 525

  Specificationsp. 526

  Service Parts Kitp. 526

  Remove, Inspect and Install Hitch Rate-of-Drop Valvep. 527

  Remove and Install Rockshaft Control Valvep. 531

  Disassemble, Inspect and Assemble Rockshaft Control Valvep. 538

  Remove and Install Rockshaft Housingp. 543

  Disassemble and Assemble Rockshaftp. 557

  Remove and Install Rockshaft Cylinderp. 564

  Remove, Inspect and Replace Rockshaft Internal Linkagep. 569

  Disassemble and Assemble Rockshaft Control Linkage and Leversp. 571

  Rockshaft Internal Linkagep. 572

  Adjust Rockshaft Internal Linkage (Lift Arm Raise Limit)p. 573

  Adjust Rockshaft Control Lever (OOS Tractors)p. 575

  Adjust Rockshaft Control Lever (Cab Tractors)p. 578

  Adjust Load Sense Linkage (OOS Tractors)p. 581

  Adjust Load Sense Linkage (Cab Tractors)p. 584

  +Group 15 – Lubrication Systemp. 586

  Specificationsp. 586

  Remove and Install Lubrication System Relief Valvep. 587

  +Group 20 – Selective Control Valve (SCV)p. 591

  Other Materialp. 591

  Specificationsp. 591

  Service Parts Kitsp. 591

  Remove and Install Selective Control Valvep. 592

  Disassemble, Inspect and Assemble Selective Control Valvep. 596

  Rear Triple Deluxe SCV Kick-Out Relief Valve Adjustmentp. 608

  +Group 25 – Mid-Mount Selective Control Valve (SCV)p. 613

  Other Materialp. 613

  Specificationsp. 613

  Remove and Install Mid-Mount Selective Control Valvep. 614

  Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valvep. 617

  Inspect and Repair Joystick and Linkagep. 623

  Adjust Mid-Mount Control Valve Cablep. 628

  +Group 30 – Hydraulic Trailer Brake Valvep. 630

  Specificationsp. 630

  Remove, Inspect and Install Hydraulic Trailer Brake Valvep. 631

  Hydraulic Trailer Brake Valve Control Cable Adjustmentp. 634

  +Section 80 – MISCELLANEOUS REPAIRp. 636

  +Group 05 – Hood and Fendersp. 636

  Specificationsp. 636

  Remove and Install Front Fenderp. 636

  Remove and Install Fender Extensions—OOSp. 637

  Remove and Install Fenders—Cab Tractorsp. 639

  Remove and Install Hoodp. 648

  +Group 10 – 3-Point Hitchp. 650

  Essential or Recommended Toolsp. 650

  Other Materialp. 650

  Specificationsp. 650

  Inspect and Repair Stabilizer Chainsp. 652

  Inspect and Repair Standard Lift Linkp. 655

  Inspect and Repair Adjustable Lift Linkp. 657

  Inspect and Repair Center Linkp. 659

  Remove and Install Draft Link Pivot Shaftp. 660

  Remove and Install Drawbarp. 668

  +Group 15 – Wheelsp. 670

  Essential or Recommended Toolsp. 670

  Specificationsp. 672

  Remove and Install Front and Rear Wheelsp. 673

  Remove and Install Wheel Rimp. 675

  Rear Ballastp. 677

  +Group 20 – Front Supportp. 679

  Essential or Recommended Toolsp. 679

  Specificationsp. 679

  Remove, Inspect and Install Front Supportp. 681

  +Group 25 – Trailer Mounting and Swinging Drawbarp. 688

  Guide Rails for Height-Adjustable Trailer Hitchp. 688

  Checking the Manually-Operated Hitch (EEC Type) for Wearp. 691

  Checking the Manually-Operated Hitch (CUNA Type) for Wearp. 693

  Checking the Tow-Hook for Wearp. 694

  Checking the Hitch Ball for Wearp. 695

  Checking the Swinging Drawbar for Wearp. 697

  +Section 90 – OPEN OPERATOR STATION REPAIRp. 700

  +Group 05 – Seat and Supportp. 700

  Specificationsp. 700

  Remove and Install Seat and Supportp. 700

  +Group 10 – ROPSp. 701

  Specificationsp. 701

  Check ROPSp. 701

  Disassemble ROPS Canopyp. 702

  Remove and Install ROPSp. 704

  +Group 15 – Operator Platformp. 711

  Other Materialp. 711

  Specificationsp. 711

  Remove Operator Stationp. 712

  Install Operator Stationp. 721

  +Group 20 – Cowl Repairp. 731

  Remove and Install Cowlp. 731

  +Section 95 – CAB—OPERATOR STATION REPAIRp. 735

  +Group 00 – Removal and Installation of Componentsp. 735

  Service Equipment and Toolsp. 735

  Essential Toolsp. 735

  Specificationsp. 736

  Remove, Inspect, and Install Cab Interior Recirculating Air Filtersp. 737

  Remove, Inspect, and Install Exterior Cab Intake Air Filtersp. 739

  Remove and Install Headlinerp. 742

  Remove and Install Fender Consolep. 745

  Remove and Install Cowlp. 747

  Remove and Install Windshieldp. 749

  Remove and Install Rear Windowp. 753

  Remove and Install Front Lower Windowsp. 754

  Remove and Install Rear Lower Windowp. 756

  Remove and Install Side Windowsp. 758

  Remove and Install Cab Doorsp. 761

  Remove and Install Cab Roofp. 766

  Remove and Install Safety Exit Doorp. 770

  Installing Door Lockp. 772

  Remove Operator Cabp. 774

  Install Operator Cabp. 787

  +Group 05 – Selective Control Valve Cable Adjustmentp. 791

  Specificationsp. 791

  Remove and Install Selective Control Valve Cable (Cab Tractors)p. 792

  +Group 10 – Air Conditioning Systemp. 797

  Essential Toolsp. 797

  Service Equipment and Toolsp. 801

  Other Materialp. 802

  Specificationsp. 803

  Service Parts Kitsp. 803

  Recover/Recycle Air Conditioning Refrigerantp. 804

  Replace Air Conditioning Receiver-Dryerp. 807

  Remove, Inspect, and Install Air Conditioning Condenserp. 809

  Remove, Inspect, and Install Air Conditioning Compressorp. 812

  Test Volumetric Efficiency of Compressorp. 814

  Test Compressor Shaft Seal Leakagep. 818

  Disassemble and Assemble Compressor Clutchp. 820

  Disassemble, Inspect, and Assemble Compressorp. 824

  Check Compressor Clutch Hub Clearancep. 828

  Inspect Compressor Manifoldp. 828

  Remove and Install Compressor Relief Valvep. 830

  Remove and Install the Evaporator and Expansion Valvep. 831

  Arrangement of Condensation Water Drain Hosesp. 833

  Remove and Install A/C Thermostat Switchp. 835

  Adjust Thermostat Switch Bowden Cablep. 838

  Remove and Install the High/Low Pressure Switchp. 840

  Expansion Valve Bench Testp. 842

  Refrigerant Oil Informationp. 844

  Check Compressor Oil Chargep. 845

  Determine Correct Refrigerant Oil Chargep. 846

  Add Refrigerant Oil to Systemp. 847

  System Informationp. 849

  Flush Air Conditioning Systemp. 851

  Evacuate Air Conditioning Systemp. 857

  Charge Air Conditioning Systemp. 859

  +Group 15 – Heating Systemp. 861

  Remove and Install Radiatorp. 861

  Remove and Install Fan Motorsp. 863

  Remove and Install Fan Motor Resistorsp. 865

  Remove and Install Heater Valvep. 867

  Adjust Heater Valve Bowden Cablep. 869

  +Group 20 – Seatp. 870

  Remove and Install Seat and Supportp. 870

  +Section 99 – SPECIAL TOOLSp. 872

  +Group 05 – DEALER-FABRICATED TOOLSp. 872

  DFRW20—Compressor Holding Fixturep. 872

  Short Adapterp. 872

  +Service Toolsp. 874

  JT02098 — Air Conditioning Flushing Kitp. 874

  JT07120 — Load Valve Assemblyp. 874

  JT03105 — Connector (1/2 (m) NPT X 1/4 (f) NPT)p. 875

  JT03261 — Coupler (1/4 (m) NPT)p. 875

  JT05497 — Hose Assembly, 3048 mm (120 in.) Longp. 876

  JT07117 — Three-Gauge Manifoldp. 877

  JT03348 — Tee Fitting (1/2 (f) NPT x 1/2 (f) NPT x 1/2 (f) NPT)p. 877

  R36659 — Hydraulic Jumper Hose (3 ft)p. 878

• Section 80 – Miscellaneous Repair
  • Hood and fenders; three-point hitch links and drawbar; wheels, rims and rear ballast; front support; trailer hitch, tow-hook, hitch-ball and swinging-drawbar wear checks
• Section 90 – Open Operator Station Repair
  • Seat and support, ROPS inspection/removal, operator platform removal/installation and cowl repair
• Section 95 – Cab – Operator Station Repair
  • Cab filters, headliner, console, cowl, windows, doors, roof and cab removal/installation; SCV cable; air-conditioning recovery, compressor, condenser, evaporator, switches, refrigerant oil, evacuation and charging; heating system and seat
• Section 99 – Special Tools
  • Dealer-fabricated tools and listed service tools used with air-conditioning and hydraulic service work

Taken as a whole, TM605019 supports substantial chassis, hydraulic, power-train, electrical and operator-station work rather than limiting the technician to routine maintenance. Procedures are supported by photographs, component callouts, exploded illustrations, adjustment instructions and specification blocks so disassembly and reassembly can be tied back to the values and hardware shown for the repair.

Engine, Hydraulic and Power-Train Depth

For engine-related work, the manual covers removing and installing the engine, engine oil pan and rocker arm cover, access to front and rear crankshaft seals, front timing cover access, belt service, radiator and cooling-package service, water-pump procedures, and cooling-system pressure testing. It also supplies machine-specific mounting torques and capacities used during those jobs. Some internal engine procedures explicitly direct the technician to the applicable component technical manual (CTM), so TM605019 should be used together with the referenced CTM when the procedure calls for it.

The hydraulic section is particularly detailed. It includes removal and installation of the hydraulic oil cooler and pump, pump disassembly and assembly, system start-up after hydraulic repairs, rockshaft valve and housing work, cylinder and linkage service, SCV disassembly and adjustment, mid-mount valve and joystick work, and hydraulic trailer-brake valve procedures. The general specifications identify an open-center system with an external gear pump, an implement-pump capacity of 66.62 L/min (17.6 gpm) at 2100 rpm, and maximum pressure of 19,500 kPa (2830 psi). Drain-and-refill data includes 58 L (15.3 gal) for the transmission case and 6.5 L (6.9 qt) for the MFWD axle housing.

Power-train coverage follows the machine through PTO service, clutch arrangements, drive-shaft and final-drive removal, transmission-related component removal and major tractor separation. The section includes procedures for separating the engine from the clutch housing and splitting the tractor, along with linkage and cable adjustments for the PTO and clutch systems. Where complete transaxle or PTO housing repair requires a separate CTM, the manual says so directly and keeps the machine-level removal, installation and adjustment information in TM605019.

IMAGES PREVIEW

Electrical, Steering and Operator Station Repairs

The electrical repair material extends beyond battery and starter replacement. It includes numerous connector families and terminal-repair methods, wiring-harness routing for Tier 0/Tier 1 and Tier 3 engine configurations, transmission and chassis harnesses, cab and open-station harness routes, switches, sensors, instrument components, controllers, lighting, fuses and relays. This is useful when a repair requires correct routing, connector identification or access to a component rather than only a basic electrical specification.

Steering and brake sections cover both 2WD and MFWD axle arrangements. Procedures include steering valve access, axle removal and assembly, tie rods, toe-in checks, wheel-bearing work, steering-cylinder service, brake linkage and pedal adjustment. The open operator station section adds seat, ROPS, platform and cowl work, while the cab section expands into doors, glass, roof, cab removal, climate-control service and related control adjustments. That range makes this John Deere 6100D-6140D repair manual useful for repairs that cross several tractor systems during the same job.

Get the Repair Procedures in One PDF

The John Deere 6100D 6110D 6115D 6125D 6130D 6140D Tractor Repair Technical Service Manual TM605019 2011 PDF gives owners and experienced technicians a structured reference for component removal and installation, repair and adjustment work, hydraulic service, electrical repairs, steering and brake work, power-train procedures, cab and open-station repairs, torque values, capacities and service specifications. Using the procedures and specifications printed for these tractors helps keep reassembly, adjustment and service work tied to the documented values instead of relying on memory or generic repair information.

Delivery is instant as a PDF after purchase, with no shipping delay. Open it on a computer, tablet or phone, keep it available at the workbench, and print the pages you need for the job.