Jungheinrich ETV 120n GE 115-1151DZ Spare Parts Catalogue FN978074 – PDF Download

Description

Jungheinrich ETV 120n GE 115-1151DZ Spare Parts Catalogue FN978074

This is the complete spare parts catalogue for the Jungheinrich ETV 120n reach truck in the GE 115-1151DZ configuration. Document number FN978074, serial number FN978074. The catalogue covers every major assembly and component of the truck, with exploded illustrations, Jungheinrich order numbers, and part descriptions organised by system. Whether you are ordering a single seal kit or rebuilding an entire drive unit, this is the reference that puts the correct part number in your hand.

File Details

• Manual type: Spare Parts Catalogue
• Brand: Jungheinrich
• Model: ETV 120n GE 115-1151DZ
• Document number: FN978074
• Serial number: FN978074
• Language: English
• Page count: 427
• File format: PDF

Chapters Covered

• Frame and superstructure
• Electric drive unit
• Brake
• Wheels / Axles
• Steering system
• Hoist frame / Load lifting device
• Attachment
• Connection Chassis / Load Lifting Device
• Hydraulic system
• Electric system
• Battery / Charger

Frame and Superstructure

This section covers the truck chassis, operator position frame, overhead guard, protective panes, floor plates, seat mounting, seat belt, utility box, armrest, and all associated mounting hardware. It includes the labels and identification plates that carry the ETV 120n model designation, as well as the master sheet listing the truck’s serial number and key component references. Every bracket, cover, and fastener is listed with its order number, making it straightforward to identify the exact part you need for cab and body repairs.

Electric Drive Unit

Detailed breakdown of the traction drive assembly, including the 6.9 kW AC traction motor (28V/6.9kW/PT1000 and 6.9kW/48V variants), the transmission with i=18.12 gear ratio, the drive wheel VU/93A/zyl., and the steering drive unit. The mounting parts, screws, washers, and connecting elements for the drive unit are all listed with their Jungheinrich order numbers. This chapter also covers the drive traction assembly with the 6.9kW/48V motor and brake combination, along with the associated connection group and mounting hardware.

Brake

The spring pressure brake assembly is documented with exploded views of the brake disc, hub, friction plate, spacer sleeve, and all fasteners. This section covers the brake used on the traction motor, including the brake spring pressure unit and the individual components that make up the complete brake assembly. Order numbers are provided for every part, from the circlips and washers to the complete brake unit.

Wheels and Axles

Load wheels, drive wheel, steering wheel, and supporting rollers are all documented here. The chapter includes the load wheel VU/93A/zyl. with conical roller bearing and circlip, the drive wheel with its mounting screws and lock washers, and the steering wheel assembly with knob, spring, washers, and circlips. Supporting rollers of various dimensions (D52/D22x15.5/17.0, D102.3xD40x25.65, D102.9xD40x25.7) are listed with their shims, covers, and mounting hardware.

Steering System

The complete steering head assembly, steering drive, steering wheel, knob, spring, and all connecting components are covered in this chapter. It includes the electric steering motor, the steering gear, the spur pinion, locating key, circlip, and the O-ring seals required for the steering drive unit. The steering head KPL assembly is broken down into its individual parts, with order numbers for the sensor bearing, brace, bracket, lever, and all fasteners. The steering column components, including the adjusting lever, cover, and protective hose, are also listed.

Hoist Frame and Load Lifting Device

This is one of the largest sections of the catalogue, covering the triplex mast assembly (ML4380/2T/4470/11510), the lift cylinders with hub heights of 1935mm and 3820mm, roller blocks, chain guides, mast holders, and all fixed parts. The mast is documented with its connecting elements, hose guides, and cable guides for mast heights from 9110 to 11510mm. The lift cylinders are broken down into their individual components, including ring seals, guide rings, circlips, piston rod guides, and complete seal kits. The chain adjuster, chain bracket, link pins, and split pins are all listed with their order numbers.

Load Carriage and Attachments

The sideshift carriage (2T151IN), fork tilter, load guard, and forks are all covered in this chapter. The forks are available in two versions: 2B/120x40x1150 and 2B/120x40x1150/Cam., with the locking device listed separately. The sideshift carriage is documented with its seal rings, scraper, claw, bolts, bushes, slide blocks, repair kit for the slide rail, valve, solenoid valve, piston rod, tilt cylinder, seal kit, vent valve, and all piping. Male stud connectors, adaptors, necks, axles, washers, and lubricating nipples are all listed with their order numbers.

Hydraulic System

The hydraulic system chapter covers the pump unit, oil reservoir (32.0L), return line filter, pump motor (10kW/AC and 28V/10kW/ASM), HTU unit, piping, hoses, connecting blocks, and valve control assemblies. The valve control section includes the proportional valve, throttle valve, pressure limiting valve, check valves, servo control valve, and all seal kits. The hydraulic connecting blocks (204x45x65) are documented with their male stud connectors, plugs, and adaptors. The pump unit is broken down into its individual components, including the pump motor, pump, O-ring seals, carrier, clamp, flange, and gaiter. The HTU ETV118n/120n assembly is also covered, with its piping, hoses, brackets, tie cables, and clamps.

Electric System

The electric system chapter is extensive, covering the key switch, control panel hood (Julia/Justcap and Julia/Std), Solopilot HF4, fan (48 Volt; NTC/axial), mounting plates, truck cable (SB/Typ LV320), plug/socket connections (SB/LV/DIN 43589), camera-monitor system, headlamps (4x and Blue Spot Drive), signal transmitter (Buzzer), seat belt monitoring, and all associated wiring, fuses, and connectors. The electric system includes the drive control group for drive and hydraulics (AS4814i/Justc), the steering control group (AS4803z/ETM/V), and the various kit cables and control cables for sensors. The box fuse assemblies are documented with their individual fuses (2A/58V, 3.0A/58V, 5.0A/58V, 7.5A/58V, 10.0A/58V) and labels.

Battery and Charger

This chapter covers the battery trolley (700Ah/C), battery trolley stop, locking mechanism, rollers (30x16x54), battery cover, and carrier. The battery trolley is documented with its fixed parts, latch, slide blocks, tension spring, grease, shims, spring washers, circlips, and PLAS-BOLT screws. The battery trolley stop L=21/JH-GR is broken down with its latch, nuts, star knob, washers, and stop. The locking mechanism for the battery trolley is also covered, including the bracket, bolt, compression spring, shim, circlip, inductive approximation switch, safety clamp, bar, pedal, and cover.

Connection Chassis / Load Lifting Device

This section covers the connection between the chassis and the load lifting device, including the bush GLY/PG/50/55×40, the carrier for the battery trolley, the stop for the mast holder (A=155), the lateral guide, the guide rail (10x35x1310), the mast holder JH-GR, and the connection groups MH/JH-GR. The connection group includes the eccentric bush, bolts, circlips, nuts, supporting rollers, covers, gaiters, eccentric bolt, distance ring, locking washer, and distribution box with signalvert./2x42pol.

Why This Jungheinrich ETV 120n Spare Parts Catalogue Matters

When you need to identify a part on your Jungheinrich ETV 120n reach truck, guessing is not an option. This catalogue gives you the exact Jungheinrich order number for every component, organised by assembly and illustrated with exploded views that show exactly how parts fit together. Whether you are ordering a replacement lift cylinder seal kit, a drive wheel, a steering sensor, a hydraulic valve, or a simple rubber buffer, you can look it up by system and order the right part the first time. The exploded illustrations are particularly valuable for reassembly, showing the correct sequence and orientation of every shim, washer, circlip, and seal. For fleet managers and maintenance departments running ETV 120n trucks, having this catalogue on hand reduces downtime and eliminates the frustration of ordering the wrong part.

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Your Jungheinrich ETV 120n GE 115-1151DZ spare parts catalogue is delivered as an instant PDF download. No shipping, no waiting. Open it on any device — laptop, tablet, or smartphone — and print the pages you need for the workshop. Keep it on hand for parts ordering, maintenance planning, and rebuild projects. The PDF format makes it easy to share relevant sections with your parts supplier or service team.