Jungheinrich TFG 425 GE110-400ZT Forklift Spare Parts Catalogue FN533995

Description

File Details

• Manual Type: Spare Parts Catalogue
• Brand: Jungheinrich
• Model: TFG 425 GE110-400ZT
• Serial Number: FN533995
• Engine: WG2503 LPG, 36.5 kW
• Language: English
• Page Count: 391
• File Format: PDF

Chapters Covered

The Jungheinrich TFG 425 GE110-400ZT spare parts catalogue is organised into the same group structure Jungheinrich uses for its logistics and repair parts, so a technician or parts counter can move straight from a machine assembly to a numbered drawing and on to the order number.

• Frame and superstructure — covers, counterweight, chassis, overhead guard, seat mounting, soundproofing, labels and equipment markings
• Drive unit / Internal combustion engine — engine block, cylinder head, oil sump, valve cover, crankshaft, camshaft, pistons, flywheel, ignition coil, alternator, starter motor, water pump, thermostat, intake and exhaust manifolds, oil cooler, S.C.R. unit
• Brake — brake valve block, pedal group, brake cylinder, brake hose, fluid reservoir
• Wheels / Axles — super cushion front and rear wheels, drive axle, axle housings, planetary wheels, wheel hub drive, universal joint, transmission housing
• Steering system — steering column, servo mechanism, steering wheel, steering axle assembly, steering cylinder, steering knuckle, stub axle
• Hoist frame / Load lifting device — mast connection elements, mast outer and inner fixed parts, fork carrier, HTU fixed parts, lift cylinder D45, sideshift carriage, load guard, chains and link pins
• Connection Chassis / Load Lifting Device — tilt cylinder 6.0°/8.0° Ø73.00
• Hydraulic system — valve block 3 Achsen, ZH1 valve block, hydraulic pump AZP 23.40 cm³, hydraulic pipes, control levers, hydraulic mounting plate, return filter and aeration filter
• Electric system — dummy plug, horn, chassis cable kits, Getriebe cable kit, VFG4 electrical system, ignition switch, display unit, auxiliary option 1, reverse driving warning system, working lights, reversing lamp, rotating light, rear window, battery, lighting set
• Attachment — fork 2A/120x40x1100 with locking device, sideshift carriage, load guard 2A 1120/1220
• Lubes and Fluids — transmission oil, hydraulic oil, engine oil, antifreeze, grease and chain spray specifications

What This TFG 425 Spare Parts Catalogue Gives You

Rather than a generic parts list, the TFG 425 GE110-400ZT catalogue is built around the actual assembly structure of the truck. Each section opens with an exploded view showing every component in its true position, and the numbered balloons on the illustration map directly to an item number in the parts table beneath it. Alongside each item sits the Jungheinrich order number, the quantity required, and a description that identifies the part by function and, where relevant, by dimension — for example the roller supporting sizes 89.40, 89.90 and 90.40 in the mast fixed parts, the shim thicknesses 40X50X0.3 and 40x50x1.0, or the hydraulic hose lengths DN16 NL=440, DN16 NL=960 and DN08 NL=1115 in the hydraulic piping group.

This is the level of detail that matters when a truck is in for service and a single seal, snap ring or plate tab has to be replaced rather than an entire assembly. The catalogue lets you look up that one part, confirm it against the drawing, and hand the order number straight to the parts department. It also covers the TFG 425 with the WG2503 LPG engine rated at 36.5 kW, so engine-side consumables such as the oil filter, air filter, fuel system components, water pump, thermostat and ignition coil are all keyed to the correct serial range FN533995.

How the Catalogue Is Laid Out

The document opens with a master sheet that lists the top-level assemblies for the TFG 425 under the FN533995 serial — cover, counterweight, chassis, mounting parts, engine, exhaust system, LPG system, cooling system, air filter, axle housings, planetary wheels, brake valve block, transmission, gear and hydraulic pump — and this master sheet acts as a fast index for the whole catalogue. From there each assembly is expanded into its own illustrated parts page. Boldface items in the lists refer to other separately available Jungheinrich spare parts lists, and items marked with an asterisk are not available as spare parts on their own.

Repair kits appear broken down into their individual parts so the kit contents are visible before ordering, and where a component is offered as an exchange assembly the exchange order number is printed underneath the new part number and marked with (AT). The catalogue closes with a dedicated lubes and fluids section giving the correct transmission oil, hydraulic oil, engine oil, antifreeze and grease specifications for this truck.

Who This Parts Catalogue Is For

This TFG 425 GE110-400ZT spare parts catalogue is written for the workshop technician, the fleet maintenance planner, the parts counter and the independent service engineer who needs to identify a component on a Jungheinrich LPG counterbalance truck by assembly, by illustration number and by official order number. It is also useful for verifying that a replacement part matches the build of serial FN533995 before it is ordered, and for building a stock list of the consumables and wear parts — filters, seals, rings, rollers, chains and hoses — that a TFG 425 will need across a service life.

Order With Confidence

Buying this Jungheinrich TFG 425 GE110-400ZT spare parts catalogue gives you the full parts breakdown for the whole truck, not just one system. You get the correct order numbers for engine, transmission, drive axle, steering, mast, hydraulic and electrical components, so parts can be identified accurately the first time and there is no time lost to wrong-fit or missing components. Whether you are diagnosing a hydraulic leak, rebuilding a lift cylinder, replacing a broken link pin on the mast chain, or simply ordering a new set of super cushion wheels, the drawing-plus-order-number format shortens the lookup and reduces the chance of a mismatch.

IMAGES PREVIEW

The file is delivered as an instant PDF download after purchase. There is no shipping, no waiting for a disc, and no registration. It opens on any device — laptop, tablet or phone — and individual pages can be printed or the whole catalogue printed and kept in the workshop, which makes it practical both for a service van and for a parts desk that needs to keep the numbers in front of it all day.