Kalmar DCD 40-80 & DCD 90L Parts Catalogue 920936.0108 PDF

Description

The Kalmar DCD 40-80 & DCD 90L Parts Catalogue – master publication 920936.0108 – is a complete illustrated spare-parts reference for the Kalmar DCD 40-45, DCD 50-55, DCD 60-70, DCD 60-80 and DCD 90L counterbalance forklift trucks. Every assembly is broken down into exploded-view drawings and matching text pages that supply the article number, description, quantity and kit or level notes needed to identify the correct component. Whether you are rebuilding a mast, replacing a hydraulic cylinder seal, matching a Perkins or Deutz engine part or tracking a cab fitting, this Kalmar DCD 40-80 & DCD 90L Parts Catalogue is the reference that lets you order exactly what the truck needs.

File Details

• Manual type: Illustrated Parts Catalogue (Reservdelar / Spare Parts)
• Brand: Kalmar
• Models covered: DCD 40-45, DCD 50-55, DCD 60-70, DCD 60-80, DCD 90L
• Publication number: 920936.0108
• Catalogue issue: 101/91 (Issue 101/91 – Catalogue amendments)
• Issue date: 990903
• Language: English and Swedish (bilingual)
• File format: PDF
• Approximate page count: 1,245

Chapters Covered

• Group 00 – Machine Card & Catalogue Instructions: How to read the catalogue, use the machine card, order spare parts and interpret the numbering system.
• Group 10 – Truck Body and Cab (Chassi och hytt): Chassis for DCD 40-45, 50-55, 60-70, 60-80 and 90L; splash guards; footstep; hydraulic oil tank; counterweight; pull rod; fuel tank; plates; cab complete; doors left and right; panes and windows; wipers; sun visors; insulation; plastic insulation; sound reducing kit; reading lamp; fluid body tank; cab raising; cab tilting and tipp cylinder; driver’s seat; door stop; servo console; rear-view mirrors.
• Group 20 – Electrical System (Elsystem): Chassis wiring for Borg Warner, Voith and Clark gear box trucks; alternators (45A, 55A, 35A) for Perkins and Deutz engines; starter motors for Perkins and Deutz; Perkins 1004.4, 1006.6, 4.236 LPG, 1006.6 LPG, DEUTZ BF4M and BF6M engine electrical systems; LPG ignition system and distributor; lamps and contacts; engine and cab heaters; cab electric installation; steering wheel panel; right and left panels; el-central; cable units for cab front, cab roof, wiper rear, converter and seat switch, under cab and cab-chassis; lighting; thermostat control; radio; working lights; interval wipers; revolving beacon; electric heating seat; overhead guard electrical system.
• Group 30 – Engine and Exhaust System (Motor och avgassystem): Perkins 1004.4, 1006.6, 1004.4 Turbo; Perkins 4.236 LPG and 1006.6 LPG; DEUTZ BF4M and BF6M engine assemblies; engine mountings and alternator shelves; gasket kits; fuel tanks; fuel injection systems; cylinder blocks; crankshafts, pistons and connecting rods; cylinder heads; rocker shafts; camshafts and timing gear casings; lubricating oil pumps and relief valves; flywheels, starter rings and flywheel housings; oil sumps and dipsticks; breathers; oil filters and filter heads; water pumps and thermostats; induction and exhaust manifolds; cooling systems; air cleaning systems; exhaust systems; turbo compressors; speed controls; throttle controls.
• Group 40 – Power Transmission, Brakes (Kraftoverforing, bromsar): Borg Warner PR2, Clark 18000 and Clark CL18000-HTC-PVC gear box mounting details; electric gear control 24V; pumps; control valve units; Voith gear box 922751.0076; converters and transmission housings; low gear clutch groups; reverse and 2nd clutch groups; gear clutch groups; output shafts; drive axles BL084, BL085 and BL105; driving wheels; wheel bolts; tyres and rims.
• Group 60 – Steering System (Styrsystem): Steering axle 124129.1400; steering axle A19024.0100 and A19024.0200; steering cylinders A03147.0200, A03154.0200 and A03154.0300; steering wheels A10541.0801, A10541.1001 and A10541.1402.
• Group 70 – Hydraulic System (Hydraulsystem): Hydraulic oil tanks and adapters; hydraulic pumps, suction and pressure lines; directional valves and filters; servo controls (4-function, 5-function); main valve STD; steering valves and hoses; pressure chamber; brake systems; reducing valves; accumulators; tilt cylinder reaction valve; hydraulic condensers for DEUTZ BF6M; compressor 923709.0005; Duplex STD, Triplex FL Area Control hydraulics; DUP, DUP,FL mast and carriage hydraulics; mounting of lifting shock absorbing cylinder; hydraulic frame; hydraulic cab; over center valve.
• Group 80 – Lifting Mast, Carriage and Forks (Lyftstativ, vagn och gafflar): Duplex masts STD and FL; Triplex FL Area Control masts; lifting cylinders; free lift cylinders; lifting carriages DUP, STD, SPR-SF, MAN, FL; tilt cylinders; fork spreading cylinders; forks (Terminal West, SPR-SF).
• Group 90 – Miscellaneous Equipment (Ovrig utrustning): Reversing lock for electric gearing; paint.
• Numerical Register (Nummerregister): Alphabetical article-number listing with group and page references for quick part lookup.

The catalogue is a master publication, meaning it covers several DCD truck models and multiple optional equipment packages in a single document. Each group opens with its own contents page, and each part is shown on a picture page using plan or exploded views with position numbers that link directly to the text page, where the article number, quantity and any kit or level indicators are listed. Where an article is part of a larger assembly, it is stepped to the right under the parent item so that ordering the assembly automatically includes the sub-components listed beneath it. Kit-packed parts carry an S in the kit column, and complete kit numbers are printed in the section where they belong.

What This Kalmar DCD 40-80 & DCD 90L Parts Catalogue Covers in Practice

Because the Kalmar DCD 40-80 and DCD 90L Parts Catalogue is a master edition, it lets you work across the entire DCD 40 to 90L range rather than hunting for one model-specific book. Every DCD 40-45, DCD 50-55, DCD 60-70, DCD 60-80 and DCD 90L owner, fleet workshop and independent forklift mechanic can use the same reference. The document includes the truck body and cab, the electrical systems for Perkins and Deutz engines as well as Borg Warner, Voith and Clark transmissions, the complete engine and exhaust group, the power transmission and brake group, the steering group, the entire hydraulic group including mast and carriage hydraulics, the lifting mast, carriage and fork group, and the miscellaneous equipment group.

Alternative engine fitments are covered side by side, so whether a DCD 40-80 is running a Perkins 1004.4, a Perkins 1006.6, a Perkins LPG engine, a Perkins 1004.4 Turbo or a Deutz BF4M or BF6M, the corresponding engine parts section is present. Transmission coverage includes Borg Warner PR2, Clark 18000 and Clark CL18000-HTC-PVC, plus Voith. Drive axles are grouped under BL084, BL085 and BL105 so the correct axle parts can be identified by family. Masts cover Duplex STD and FL, Triplex FL Area Control, and the matching lifting cylinders, free lift cylinders, tilt cylinders and fork spreading cylinders.

How to Use the Part Numbers in This Catalogue

Every component in the Kalmar DCD 40-80 & DCD 90L Parts Catalogue is identified by an article number, and the same number can be located through the numerical register at the back of the book. The numerical register lists article numbers alphabetically and points to the group and page where each is illustrated, which is the fastest way to confirm the exact part before ordering. Because part numbers are unique to this Kalmar master catalogue, they are the most reliable way to communicate with an authorised Kalmar dealer and to avoid the substitutions and mismatched assemblies that commonly happen when parts are guessed from a description.

Why Technicians, Workshops and Fleet Owners Use It

Ordering a replacement part for a Kalmar DCD forklift without the parts catalogue means guessing from memory, matching by eye or searching through general catalogues that do not list every variant. That quickly becomes expensive on a heavy-duty counterbalance truck where cylinders, mast chains, wheel hubs, clutch packs and electrical components differ by model, by engine and by mast or carriage configuration. With this Kalmar DCD 40-80 & DCD 90L Parts Catalogue open, each of those differences is resolved on the page. The catalogue also helps a workshop prepare quotes and job lists, because the same exploded views that identify parts also confirm how an assembly goes together and which fasteners, washers, rings or seals are required at the same time.

Delivery

IMAGES PREVIEW

The catalogue is supplied as an instant PDF download after payment. There is no shipping, no waiting for a printed book and no restriction on where you can open it – the same file works on a workshop desktop, a laptop, a tablet or a phone, and pages can be printed for the bench or the cab. Save the Kalmar DCD 40-80 & DCD 90L Parts Catalogue to your device and you have the complete Kalmar master parts reference for the DCD 40-45, DCD 50-55, DCD 60-70, DCD 60-80 and DCD 90L trucks with you wherever the work happens.