Kalmar DCE80-9 Forklift Spare Parts Catalogue T32104.0804 T32104.0805 PDF

Description

Kalmar DCE80-9 Spare Parts Catalogue – T32104.0804 / T32104.0805

This Kalmar DCE80-9 Spare Parts Catalogue is the parts identification and ordering document for the Kalmar DCE80-9 forklift, issued under document numbers T32104.0804 and T32104.0805. It is the special parts catalogue built on the master catalogue 920936.5156 (DCE50-90 series) and carries catalogue designation B5824. Every assembly, sub-assembly, and individual component is catalogued with exploded-view illustrations, part numbers, descriptions, and quantities, making it straightforward to identify the correct part for any repair or maintenance job on this machine.

File Details

• Manual type: Spare Parts Catalogue (Ersatzteilkatalog / Catalogue de pièces de rechange)
• Brand: Kalmar
• Model: DCE80-9
• Document numbers: T32104.0804 and T32104.0805
• Catalogue designation: B5824
• Master catalogue reference: 920936.5156
• Language: German and French (with English notes and standard parts listings)
• Page count: 526
• File format: PDF

Chapters Covered

The Kalmar DCE80-9 parts catalogue follows the manufacturer’s group structure, with each section containing illustrated parts breakdowns and accompanying text listings:

• Group 0 – Complete Machine: Machine overview, signs, decals, and complete unit references
• Group 1 – Engine: Perkins 1106D engine assembly, fuel system and tank, cylinder head and block, valve train, camshaft, flywheel housing, timing gears, crankshaft, vibration damper, pistons, connecting rods, turbocharger, oil cooler, water pump, thermostat, exhaust system, air cleaner, radiator, oil filter, lubrication system, electronic control unit, starter, glow plugs, and engine electrical installation
• Group 2 – Transmission: ZF 2WG94 EC transmission, torque converter, gearbox housing, pump drive, forward and reverse gear groups, output shaft components, oil filter, charging pump, transmission control system, shift lever installation, pressure regulators, speed sensors, and temperature sensors
• Group 3 – Power Transmission: Propeller shaft mounting and drive axle mounting
• Group 4 – Brakes: Service brake hydraulic system, brake valve, pressure limiting valve, high-pressure filter, brake hoses, parking brake system, and magnetic valve
• Group 5 – Steering: Steering valve and bracket, steering hoses, steering axle, steering cylinder, and hydraulic steering lines
• Group 6 – Wheel Suspension: Steering axle mounting and solid wheel mounting 8.25-15
• Group 7 – Load Handling: Accumulator, hydraulic control unit (4-section), flow valve, lifting cylinders, mast mounting, FKLD lifting mast, hose wheel, support rollers, mast rollers, lifting chains, side shift cylinder, tilt cylinders, and over-center valve
• Group 8 – Control and Monitoring System: Engine control system, control unit, wiring harnesses, fuses, and monitoring system firmware
• Group 9 – Frame, Body, Cab, Accessories: Instrument panels, brake pedals, accelerator pedal, servo control unit, air conditioning, driver’s seat (STD and VBFS), seat mounting and motor, chain drive, heating and ventilation, windshield wipers and washer, mirrors, lighting, revolving beacon, reverse alarm, radio installation, cab windows and panes, cab raising and tilting, cab suspension, chassis frame, engine casing, counterweight, fenders, running boards, and paint
• Group 10 – Common Hydraulics: Hydraulic oil tank, accumulator and charging valve, pump and hoses, main valve and fittings, oil cooler, breathing filter, high-pressure filter, and return hoses
• Group 11 – Common Electrics: Battery switch, batteries and cables, alternator and mounting, electrical distribution centre, ECU790, 24V/12V converter, chassis wiring harness, and 12V socket installation
• Group 12 – Common Pneumatics: Pneumatic system components
• Group D – Number Register: Numerical index of all part numbers with group and page references
• Group E – Standard Parts List: Standard hardware, fasteners, and fittings
• Group F – Other Documentation: Additional reference materials
• Group G – Feedback: Customer feedback and return information

This Kalmar DCE80-9 spare parts catalogue PDF gives you the complete parts breakdown for the entire machine in one document. Each group opens with a contents page so you can navigate directly to the assembly you need, and every illustrated page carries an exploded-view drawing with position numbers that correspond to the parts table on the facing page. The parts tables list the position number, quantity, part number, German and French descriptions, and remarks including footnotes and page references. If a part is part of a larger assembly, the description is indented and marked with dots – ordering the parent assembly automatically includes all indented sub-parts. This structure makes the catalogue equally useful for routine service parts ordering and for identifying individual components during a major overhaul.

Covered Models and Engines

The Kalmar DCE80-9 parts manual T32104.0804 is specifically issued for the DCE80-9 forklift and carries serial number T32104.0804. The machine card references the Perkins 1106D-E66TA engine (serial number 2012285060) and the ZF 2WG94 EC transmission. The catalogue also references the DCE50-90 master catalogue range and includes part numbers applicable across the DCE60-90 family where shared components are used. Covered engines include the Perkins 1106D and 1106D-E66TA. The driving axle is referenced as 331681, the steering axle as 50270, and the transmission as TA32276.

What This Parts Catalogue Enables

With this Kalmar DCE80-9 spare parts catalogue on hand, you can identify and order the exact components needed for any repair, rebuild, or scheduled maintenance task on this forklift. The exploded-view illustrations make it possible to see how each assembly comes apart and goes back together, which is invaluable when you are working on complex systems like the transmission, hydraulic control unit, or engine sub-assemblies. The part numbers and quantity data let you build accurate order lists without guesswork, reducing downtime waiting for the wrong part to be returned and reordered. Whether you are replacing a single seal, rebuilding a hydraulic cylinder, or sourcing a complete mast assembly, the catalogue gives you the manufacturer’s own parts data directly.

The Kalmar DCE80-9 parts catalogue PDF is delivered instantly after purchase – no shipping, no waiting for a physical book to arrive. You can open it on any device, print only the pages you need for the job at hand, and keep the complete document on file for future reference. The searchable text layer and organised group structure make it quick to jump to the section you need, whether you are working on the engine in the workshop or ordering parts from the office.

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