M1113, M1114, M1151, M1152 Truck Repair Parts & Special Tools Manual – 2002 PDF

Description

M1113 M1114 M1151 M1152 Technical Manual

TM 9-2320-387-24P is the official Repair Parts and Special Tools List for the U.S. Military’s family of High Mobility Multipurpose Wheeled Vehicle (HMMWV) variants. This comprehensive manual is your definitive source for parts identification and special tools required for unit, direct support, and general support maintenance of the M1113, M1114, M1151, and M1152 4×4 utility trucks. This is not a general reference; it is the approved, field-level parts and tools catalog for these specific vehicle models.

File Details

• Manual Type: Repair Parts and Special Tools List (RPSTL)
• Document Number: TM 9-2320-387-24P (Army), TO 36A12-1A-3064 (Air Force), TM 11033-1NP (Marine Corps)
• Edition: March 2002 (with Change 2, dated 31 May 2006)
• Pages: Over 1,300 pages of detailed parts lists and illustrations
• File Format: High-resolution, text-searchable PDF
• Language: English

Chapters Covered

This RPSTL is organized by functional group, providing a complete breakdown of every major vehicle system and assembly. The following list details the main groups and a selection of the sub-systems covered:

• GROUP 01: ENGINE – Engine & container, mounting brackets, block, cylinder head, crankshaft, flywheel, pistons, connecting rods, valves, camshaft, timing chain, crankcase cover, oil pan, pump, and oil cooler lines.
• GROUP 03: FUEL SYSTEM – Fuel injection pump and lines, fuel tank and lines, air cleaner, turbocharger assembly, accelerator controls, and glow plugs.
• GROUP 04: EXHAUST SYSTEM – Muffler and exhaust pipes.
• GROUP 05: COOLING SYSTEM – Radiator, surge tank, shroud, thermostat, hoses, water pump, tensioner, idler pulley, fan assembly, and serpentine belt.
• GROUP 06: ELECTRICAL SYSTEM – 200 AMP alternator (Niehoff), starter motor, instrument panel, circuit breakers, directional control, composite lights, headlights, blackout lamps, clearance markers, sending units, horn, batteries, cables, buss bar, slave receptacle, and all wiring harnesses.
• GROUP 07: TRANSMISSION – Transmission and transfer control, shift lever, torque converter, transmission mounting, fluid dipstick, transmission assembly, parking lock, planetary gear carrier, direct and forward clutches, servo, governor, control valve, and transmission oil pump.
• GROUP 08: TRANSFER – Transfer assembly, case (front and rear), oil cooler, shift mechanisms, shift control lever, and vent lines.
• GROUP 09: PROPELLER SHAFTS – Front and rear propeller shaft assemblies.
• GROUP 10: FRONT AXLE – Halfshaft assembly, differential, mounting bracket, knuckle, geared hub, control arms, and ball joints.
• GROUP 11: REAR AXLE – Halfshaft assembly, differential and mounting, oil cooler lines, knuckle, geared hub, and control arms.
• GROUP 12: BRAKES – Parking brake hand lever, rod, cables, caliper assembly, service brake lines, proportioning valve, master cylinder, hydro-boost, and brake pedal assembly.
• GROUP 13: WHEELS – Wheel and runflat assembly, and tires.
• GROUP 14: STEERING – Steering column and wheel, linkage, power steering gear and pump, and hydraulic lines.
• GROUP 15: FRAME AND TOWING ATTACHMENTS – Frame assembly, body mount brackets, crossmembers, lift brackets, control arm brackets, spring seats, bumper, lifting shackles, and towing pintle.
• GROUP 16: SPRINGS AND SHOCK ABSORBERS – Springs (front and rear), shock absorbers, stabilizer bar, and radius rods.
• GROUP 18: BODY AND HOOD – Body mounting and assembly components, hood assembly, grille, splash shields, engine access covers, doors (including ballistic and soft-top), armor components, roof, cargo shell, tailgate, and windshield assemblies.
• GROUP 20: WINCH (HYDRAULIC) – Rear and front hydraulic winch assemblies, mounting hardware, hoses, controllers, motors, drums, and gearboxes (M1114).
• GROUP 22: BODY AND CHASSIS ACCESSORY ITEMS – Soft top enclosures, windshield wiper motor, de-icer, rearview mirrors, reflectors, heater assembly, radio rack mounting, and various data plates.
• GROUP 33: SPECIAL PURPOSE KITS – Arctic kits, deep water fording kits, front/rear winch kits, S250 shelter mounting kits, PLGR mounting, brushguard, underbody protection, and gunner’s shield.
• GROUP 52: AIR CONDITIONING – Complete A/C system, including insulation, compressor, idler pulley, dryer, trinary switch, wiring harnesses, high/low pressure lines, blower motors, evaporators, and condensers (2-man and 4-man systems).
• GROUP 94: REPAIR PARTS KITS – Comprehensive kits for engine, transmission, steering, and axle repairs.
• GROUP 95: BULK ITEMS – Hardware, hoses, sealants, and raw materials.
• GROUP 26: TOOLS AND TEST EQUIPMENT – Special tools for engine, transmission, transfer case, axle differential, and geared hub.

This manual is an essential resource for any military unit, defense contractor, or private owner maintaining these vehicles. It enables you to identify the exact part number for any component, understand the correct tools required for a job, and ensure you are ordering the right replacement parts for your specific vehicle variant and serial number. The extensive diagrams and illustrations make part identification straightforward, reducing errors and saving time on maintenance and repair projects.

Why You Need This Manual

Owning the official Repair Parts and Special Tools List is critical for anyone who is responsible for the maintenance, repair, or logistical support of the M1113, M1114, M1151, or M1152. This manual provides the authoritative parts data that is used by the military itself. By using this manual, you are using the correct source to order components, ensuring compatibility, reliability, and the long service life of your vehicle. It eliminates guesswork and prevents costly mistakes in part identification.

Instant Delivery

Upon completion of your purchase, you will receive immediate access to the complete PDF file. There is no waiting for physical shipping, and you can view the manual on any computer, tablet, or phone. You can also print out specific sections for use in the workshop. The PDF is ready for you to use as soon as your transaction is complete.