Manitou MI 15-35 D & G Series Forklift Repair Manual – 647364EN – PDF Download

Description

File Details

• Manual type: Repair Manual
• Brand: Manitou
• Model series: MI 15, MI 18, MI 20, MI 25, MI 30, MI 35 — D and G variants
• Document number: 647364EN
• Edition: 4th issue, 07/06/2018
• Language: English
• File format: PDF
• Page count: 300+

Chapters Covered

• General Instructions and Safety Notice
• General Characteristics and Specifications
• General Components Location
• General Control and Adjustment
• Engine
• Transmission
• Axle
• Brake
• Mast
• Hydraulic
• Electricity
• Driver’s Cab
• Frame – Bodywork
• Options – Attachments

General Instructions, Specifications and Adjustment

The opening sections lay out the safety rules for maintenance and repair work, including lockout procedures, jacking and shoring guidance, and the required personal protective equipment. You also get the standard tightening torques for metric fasteners across grade 8.8 and 10.9, a metric–imperial conversion table and the general control and adjustment data that applies across the whole MI 15–35 range.

Engine – Diesel and Gas/LPG

Engine coverage is split by fuel type and machine series. For the MI 15 to 35 D S1 E3 you get the 4TNE92 and 4TNE98 diesel engines; the MI 20 to 35 D S2 E3 and MI 20 to 35 D Y E3 S3 use the 4TNV94L diesel. Gas and LPG models are covered through the K21 and K25 engines, with dedicated sections for the IMPCO carburetion system, the VFF30 fuel lockoff and filter, the Cobra reducing valve and the CA55 carburettor. Engine removal, refit, component locations and troubleshooting are all included, along with starter, alternator, fan and radiator disassembly procedures.

Transmission and Drive System

The transmission chapter documents the hydrodynamic power transmission gearbox, its working principle, structure and hoisting diagram. You get the hydraulic torque converter, power shift gearbox, double reduction gearbox and universal coupling details, plus the uncoupling procedure for the hydraulic torque converter and the transmission troubleshooting table covering insufficient power, oil leakage and abnormal noise.

Axle, Steering and Brake Systems

Axle coverage takes in the drive axle and steering axle, with tightening torques, kingpin and steering spindle removal and installation, wheel bearing adjustment and steering cylinder disassembly. The brake section covers the master cylinder structure, brake shoe replacement, handbrake adjustment, brake removal and refit for both the MI 20/25 and MI 15/18 – MI 30/35 groups, and a detailed troubleshooting table for insufficient brake force, unequal braking, dragging and noise.

Mast and Hydraulic Systems

Mast content covers high-visibility duplex masts, duplex masts with free-acting lift, container masts and triplex masts with free-acting lift. You get inspection and adjustment of tilt angle, lifting roller clearance, guide plate clearance, lifting chain adjustment and fork arm support clearance. The hydraulic chapter provides the main pump data, distributor data, main pressure relief valve and steering pressure relief valve operation, hydraulic schematic diagrams and the pressure adjustment procedure.

Electrical System

The electrical chapter includes fuses and relays, lighting system bulb specifications, cable colours, electrical component technical files for the instrument meter, temperature sensors, fuel gauge, combination switches, brake lamps, pre-heat and start switch, reverse warner, handbrake switch, reversing solenoid valve and oil pressure sensor. Full wiring diagrams are provided for the MI 15 to 35 G S1, MI 15 to 35 G S2, MI 15 to 35 D S1 E3 and MI 20 to 35 D S2 E3 & Y E3 S3 variants, along with 2D component locations and main harness layouts.

Driver’s Cab, Frame and Options

The driver’s cab chapter covers the cab components, front and rear floor panels and dashboard removal. Frame and bodywork coverage includes counterweight removal with lifting capacity and tightening torque data. The options and attachments chapter documents the optional mini levers system, including hydraulic diagrams, control valve details, electrical diagrams, component locations, removal and assembly procedures, and troubleshooting for the MFA device.

Why This Manitou Repair Manual Matters

This is the manual that takes you from a routine service to a full component overhaul on the MI 15, MI 18, MI 20, MI 25, MI 30 and MI 35 forklifts. Because it covers both the D and G series in one document, you can use the same reference whether you are working on a diesel-powered 4TNE92, 4TNE98 or 4TNV94L machine, or a gas/LPG K21 or K25 unit. The torque tables, clearance values, pressure settings and adjustment dimensions are specific to these trucks, so you are not guessing or adapting data from another model.

When a transmission starts slipping, a mast chain needs tensioning, a brake shoe needs replacing or an electrical fault needs tracking down, the diagnostic tables and step-by-step procedures give you a clear path to the fix. The hydraulic and electrical schematic diagrams let you trace circuits and circuits accurately, while the exploded views and cross-sections help you identify every component before you start disassembly.

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This Manitou 647364EN repair manual is delivered as an instant PDF download — no shipping, no waiting. You can view it on any device, print the pages you need for the workshop, and keep the complete manual on hand for every job on your MI-series forklift.