Noblelift FE3R16 Battery Counterbalanced Forklift Truck Parts List PDF Download

Description

File Details

• Manual Type: Illustrated Parts List
• Brand: Noblelift
• Model: FE3R16 Series
• Equipment: Battery Counterbalanced Forklift Truck
• Manufacturer: ZheJiang Noblelift Equipment Joint Stock Co.,Ltd
• Document Number: FE3R16-BPT-001
• Language: English
• Page Count: 127
• File Format: PDF

Chapters Covered

• Drive system
• Electrical system assembly (Curtis)
• Controller assembly (Curtis)
• Electrical system assembly (Zapi)
• Power connector assembly
• Steering device and installation
• Turning motor and installation
• Chassis and counterweight
• Instrument board and installation
• Floor plate
• Frame mounting
• Battery mantle
• Air-spring and installation
• Chair
• Safety of battery
• Foot brake steering
• Pipeline of foot brake
• Hand brake steering
• Accelerator and installation
• Lifting motor and installation
• Hydraulic tank device and installation
• Control valve steering (two-way)
• Control valve steering (three-way)
• Control valve shroud
• Hydraulic pipeline
• Hydraulic pipeline (with electromagnetic valve)
• Mast pipeline system (standard)
• Mast pipeline system (full free 2-stage)
• Mast pipeline system (full free 3-stage)
• Side-move pipeline system (standard)
• Side-move pipeline system (full free 2-stage)
• Side-move pipeline system (full free 3-stage)
• Forks
• Forks carriage, backrest (standard)
• Forks carriage, backrest (full free 2-stage)
• Forks carriage, backrest (full free 3-stage)
• Mast (standard)
• Mast (full free 2-stage)
• Mast (full free 3-stage)
• Lifting oil cylinder (standard)
• Pre-lifting cylinder (full free 2-stage)
• Post-lifting cylinder (full free 2-stage)
• Pre-lifting cylinder (full free 3-stage)
• Post-lifting cylinder (full free 3-stage)
• Link between the mast and chassis
• Tilting oil cylinder
• Front-wheel assembly
• Tyre assembly
• Brake assembly
• Roof guard and installation
• Nameplate and label installation

Drive System, Electrical and Controller Assemblies

The opening chapters of this FE3R16 parts list cover the complete drive system with exploded views of the traction motor and its mounting hardware. Two separate electrical system chapters are included — one for the Curtis controller package and one for the Zapi configuration — so you can match the exact controller fitted to your truck. Each electrical section details headlights, front combination lamps, jiggle switches, combination switches, key switches, horns, braking lamp switches, controller assemblies, buzzers, flash units, battery chargers for multiple regions (Asia-China, Asia-English, Europe, English, Australia, American), warning lamps, rear combination lamps, instrument assemblies and DC switches. A separate controller assembly chapter (Curtis) lists the drive motor controller, DC converter, discharge module, aluminum plates, fuse boxes, contactors and fuses by part number. The power connector assembly chapter covers binding posts, cables, male and female connectors, flat washers, spring washers and screws.

Steering, Motor and Chassis

The steering device chapter breaks down the steering wheel, unit switch, bolts, washers, front cover, axostyle, shaft circlips, bearings, hole circlips, steering gear, brackets, out covers, screws, adjustable handle, clamping sleeve, draw bar, steering column, nylon bearing and related fasteners. The turning motor chapter covers the chain, chain bolts, chain terminals, pins, screws, spring washers, chain nuts, chain wheel, adjust washers, motor and bearing. Chassis and counterweight coverage includes bolts, spring washers, shackles, rear cover, tube clips, counterweight, flat washers and screws. Instrument board, floor plate, frame mounting, battery mantle, air-spring, chair and battery safety chapters round out the operator compartment and battery retention hardware.

Brakes, Accelerator and Hydraulics

Foot brake steering is documented across two chapters — the pedal assembly with footplate, tensioned spring, brake pump assembly, flexible plate and bearings, plus the pipeline chapter with oil cups, wire clamps, braking pipes, pipe joints, tee joints, hinged bolts and brake hoses. Hand brake steering is covered with the adjusting lever, handle knob, brake handle body, lever body, spring, limited block, pulling plate assembly, support plate assembly, frame assembly and fastening hardware. The accelerator chapter lists the accelerator assembly for both Curtis and Zapi configurations. Hydraulic tank, control valve (two-way and three-way) and control valve shroud chapters detail ball knobs, control levers, connection boards, mounting panels, shaft liners, cushioning, bearings, dust covers and limit sets. The hydraulic pipeline chapters cover hinged bolts, oil return splices, high pressure hoses, LS high pressure hoses, right angle joints, oil suction pipes, pump suction joints, oil return hoses, O-rings, lifting cylinder joints, valve oil pipes and steering oil return connectors.

Mast Pipeline Systems, Forks and Carriage

Three mast pipeline chapters cover the standard, full free 2-stage and full free 3-stage configurations with hoses, governor valves, flat washers, O-rings, joints, left tee joints, right cylinder hoses, hose clips, baffles, fixed plates, return oil tubes, bolts and oil return hoses in lengths from 1300 mm to 2350 mm. Three side-move pipeline chapters cover the standard, full free 2-stage and full free 3-stage side-shifter arrangements with shafts, pins, sleeves, pulleys, pressure plate bases, hoses of the side shifter, right angle joints, four-hole oil distribution bases, blocking chain plates, U-bases, front connecting hoses and side shifters. The forks chapter lists fork assemblies in lengths of 950, 920, 1000, 1150 and 1200 mm, plus pins, springs and gripes. Fork carriage and backrest chapters cover the standard, full free 2-stage and full free 3-stage variations with backrests, fork frames, spring washers, screws, complex trolleys, flat washers and bolts.

Masts, Lift Cylinders and Final Assemblies

Three mast chapters list outer masts, inner masts, middle masts and composite rollers across lifting heights from 2500 mm to 5000 mm. Four cylinder chapters document the lifting oil cylinder (standard), pre-lifting cylinder and post-lifting cylinder for full free 2-stage and 3-stage masts, including cylinder bodies, pistons, piston rods, cylinder covers, shaft seals, dust proof rings, steel wire washers, adjustment pads, chain wheels and chains in matching height ranges. The link between mast and chassis chapter lists shaft pins, spring rings, tilting oil cylinders, humpers, flat washers and bolts. The tilting oil cylinder chapter provides a detailed exploded view with seals, retaining rings, bearings and pins. Front-wheel assembly and tyre assembly chapters cover tyres, wheel hubs, bolts, type nuts, brake drums, bearings, oil seals, brake assemblies (left and right) and rims. The brake assembly chapter details the wheel cylinder, pistons, cylinder springs, cylinder shields, bleeder screws, brake shoes with friction pieces, backing plates, clearance adjusters, return springs, guide plates, pawls, hand braking push rods and brake steel wire assemblies. The roof guard chapter covers the overhead guard, headlight brackets, rear view brackets, rear views, legs, rubber plugs, tail lamps and all mounting hardware. The nameplate and label chapter closes the parts list with the nameplate, load curve mark, lateral labeling, tip labels, forbidden sitting labels, craning labels, no lifting marks, product model identification, company logo, hydraulic oil label, safety belt, no climbing label, safety tips and battery maintenance tips.

Why This FE3R16 Parts List Matters

Ordering the wrong part for a battery counterbalanced forklift costs time, money and production hours. This Noblelift FE3R16 parts list gives you the exact part numbers, quantities and exploded diagrams needed to identify every component on the truck — from the drive motor controller and steering gear to the smallest O-ring and hose clip. Whether you are rebuilding a mast cylinder, replacing a brake assembly, tracking down an electrical fault in the Curtis or Zapi system, or simply stocking common wear parts, the illustrations and part number tables in this catalog let you match what you see on the machine to what you need to order. The document number FE3R16-BPT-001 ensures you are working from the correct edition for the FE3R16 Series.

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Instant PDF Delivery

This FE3R16 battery forklift parts list is delivered as an instant PDF download. There is no shipping, no waiting for a physical book, and no risk of a lost parcel. The file opens on any device — laptop, tablet or smartphone — and every page can be printed for use in the workshop. Keep a copy on the service computer, print the exploded views for the job at hand, or email a page to your parts supplier. With 127 pages of detailed illustrations and part numbers, this Noblelift FE3R16 parts catalog is the reference you want on hand before the next repair.