Description
File Details
- Manual Type: Aircraft Maintenance Manual
- Manufacturer: Piper Aircraft Corporation
- Model: PA-31T3 / T-1040
- Publication Number: 761 765
- Language: English
- Page Count: 1,197
- File Format: PDF
- Original Issue Date: March 26, 1982
- Revision Dates: Through July 13, 1984 with interim revisions through October 12, 1994
Chapters Covered
This Piper PA-31T3 T-1040 maintenance manual is organized according to the GAMA format, covering every major aircraft system:
- Chapter 4: Airworthiness Limitations
- Chapter 5: Time Limits / Maintenance Checks
- Chapter 6: Dimensions and Areas
- Chapter 7: Lifting and Shoring
- Chapter 8: Leveling and Weighing
- Chapter 9: Towing and Taxiing
- Chapter 10: Parking and Mooring
- Chapter 11: Required Placards
- Chapter 12: Servicing
- Chapter 20: Standard Practices / Airframe
- Chapter 21: Environmental System
- Chapter 22: Autoflight
- Chapter 23: Communications
- Chapter 24: Electrical Power
- Chapter 25: Equipment / Furnishings
- Chapter 26: Fire Protection
- Chapter 27: Flight Controls
- Chapter 28: Fuel
- Chapter 29: Hydraulic Power
- Chapter 30: Ice and Rain Protection
- Chapter 32: Landing Gear
- Chapter 33: Lights
- Chapter 34: Navigation and Pitot / Static
- Chapter 35: Oxygen
- Chapter 36: Pneumatic
- Chapter 39: Electric / Electronic Panels and Multi-Purpose Parts
- Chapter 51: Structures
- Chapter 52: Doors
- Chapter 53: Fuselage
- Chapter 55: Stabilizers
- Chapter 56: Windows
- Chapter 57: Wings
- Chapter 61: Propeller
- Chapter 70: Standard Practices – Engines
- Chapter 71: Power Plant
- Chapter 72: Engine – Turbo-Prop
- Chapter 73: Engine Fuel System
- Chapter 74: Ignition
- Chapter 75: Air
- Chapter 76: Engine Controls
- Chapter 77: Engine Indicating
- Chapter 79: Oil System
- Chapter 80: Starting
- Chapter 91: Charts and Wiring Diagrams
- Chapter 95: Special Purpose Equipment
This Piper PA-31T3 T-1040 aircraft maintenance manual delivers the complete technical foundation needed to inspect, service, troubleshoot, and repair every major system on the aircraft. From the airworthiness limitations and time limits that govern scheduled maintenance, through the airframe, powerplant, avionics, and flight control chapters, each section provides the removal, installation, rigging, adjustment, testing, and inspection procedures a technician needs. The manual includes detailed specifications, torque values, wear limits, service tolerances, and troubleshooting charts for both the airframe and the Pratt and Whitney PT6A-11/110 engines. Wiring diagrams, hydraulic schematics, exploded assembly views, and lubrication charts are integrated throughout the relevant chapters, giving a complete picture of each system’s layout and function.
Engine and Propeller Coverage
The Piper T-1040 is powered by two Pratt and Whitney Aircraft of Canada PT6A-11 free turbine engines rated at 500 shaft horsepower at 2200 propeller RPM. This maintenance manual provides comprehensive coverage of the powerplant installation, including engine removal and buildup, cowling removal and installation, shock mount replacement, fire seal maintenance, and engine ground testing procedures. The engine fuel system chapter covers the fuel control unit, fuel manifold, oil-to-fuel heater, fuel scavenge system, and fuel flow and pressure indicating systems. The ignition chapter details the spark igniters, ignition cables, exciter replacement, and the optional auto ignition system. The propeller chapter covers the Hartzell HC-B3TN-3B constant speed, full feathering, reversing propeller, including removal, installation, blade care, governor adjustment, and synchrophaser maintenance for the Woodward Type I system.
Airframe Systems and Components
The Piper PA-31T3 T-1040 maintenance manual provides in-depth coverage of all airframe systems. The landing gear chapter covers the main and nose gear oleo struts, actuating cylinders, gear doors, emergency extension system, wheels, brakes, and steering. The hydraulic power pack, hand pump, hydraulic lines, and filters are detailed in the hydraulic power chapter. The flight controls section includes aileron, rudder, elevator, and flap systems with rigging and adjustment procedures, cable tension charts, and friction measurement. The fuel chapter covers wing fuel cells, tip tanks, fuel valves, fuel filters, submerged fuel pumps, and the capacitance fuel quantity indicating system. The electrical power chapter includes starter-generator service, battery maintenance for both lead-acid and nickel-cadmium types, external power procedures, and the electrical load distribution system. The ice and rain protection chapter covers the pneumatic deice system, air inlet lip deicer, propeller deicer, windshield wiper, and heated windshield. The environmental system chapter includes heater maintenance and air conditioning compressor service. The oxygen system chapter provides servicing, purging, and component maintenance procedures. Structural repairs, including fiberglass and thermoplastic repairs, are covered in the structures chapter. The doors chapter covers cabin entrance, pilot, cargo, and cargo pod doors. The windows chapter covers windshield and side window removal and installation. The wings and stabilizers chapters cover removal, installation, and balancing procedures.
Wiring Diagrams and Schematics
A complete set of electrical schematics is included in the charts and wiring diagrams chapter, covering the annunciator system, comfort systems, deice systems, electrical power distribution, engine systems, environmental systems, flap systems, fuel systems, indicators, landing gear, lighting, propeller systems, and warning systems. Hydraulic and pneumatic schematics are also provided. These diagrams are essential for troubleshooting electrical and system faults, tracing circuits, and understanding component interconnections.
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the βPiper PA-31T3 T-1040 Aircraft Maintenance Manual 1982-1984 – Complete 5-Card Setβ are as follows:
+761-765 – T1040 MAINTENANCE MANUAL – PA-31T3 T1040p. 1
INTRODUCTIONp. 2
AEROFICHE EXPLANATION AND REVISION STATUSp. 3
VENDOR PUBLICATIONSp. 5
PIPER PUBLICATIONSp. 6
VENDOR-SUPPLIER INFORMATIONp. 7
GAMA SYSTEM/CHAPTER INDEX GUIDEp. 11
LIST OF ILLUSTRATIONSp. 13
LIST OF CHARTSp. 21
+CHAPTER 4 – AIRWORTHINESS LIMITATIONSp. 25
TABLE OF CONTENTSp. 26
GENERALp. 27
+CHAPTER 5 – TIME LIMITS/MAINTENANCE CHECKSp. 28
TABLE OF CONTENTSp. 29
GENERALp. 30
+TIME LIMITSp. 30
PREFLIGHT CHECKp. 30
OVERLIMITS INSPECTIONp. 30
+SCHEDULED MAINTENANCE CHECKSp. 30
+CONTINUOUS INSPECTIONp. 30
INTRODUCTIONp. 31
FACTS YOU SHOULD KNOWp. 31
PROCEDURE MANUALp. 32
DEFINITIONSp. 36
PROGRAM RESPONSIBILITYp. 38
REVISIONSp. 39
AWAY FROM HOME STATION REQUIREMENTSp. 40
EVENT #1p. 41
EVENT #2p. 49
EVENT #3p. 56
EVENT #4p. 63
SPECIAL INSPECTIONSp. 69
SPECIAL INSPECTIONS AS REQUIRED, UPON CONDITIONp. 75
OPERATIONAL INSPECTIONp. 76
EVENT INSPECTION RECORD AND SIGN OFF SHEETp. 81
CONTINUOUS CYCLE INSPECTION RECORD AND SIGN OFF SHEETp. 83
DISCREPANCY RECORDp. 84
SERVICE PUBLICATION COMPLIANCE RECORDp. 86
FAA AIRWORTHINESS DIRECTIVES COMPLIANCE RECORDp. 88
ECR (EQUIPMENT CHANGE RECORD)p. 89
UNSCHEDULED MAINTENANCE CHECKSp. 94
+CHAPTER 6 – DIMENSIONS AND AREASp. 97
TABLE OF CONTENTSp. 98
+GENERALp. 99
DIMENSIONS AND AREASp. 99
STATION REFERENCE LINESp. 103
ACCESS AND INSPECTION PROVISIONSp. 103
+CHAPTER 7 – LIFTING AND SHORINGp. 113
TABLE OF CONTENTSp. 114
GENERALp. 115
JACKINGp. 115
+CHAPTER 8 – LEVELING AND WEIGHINGp. 116
TABLE OF CONTENTSp. 117
GENERALp. 118
LEVELINGp. 118
+WEIGHT AND BALANCE DATAp. 119
WEIGHINGp. 119
PREPARATION FOR WEIGHINGp. 119
WEIGHING THE AIRCRAFTp. 120
+CHAPTER 9 – TOWING AND TAXIINGp. 121
TABLE OF CONTENTSp. 122
GENERALp. 123
TOWINGp. 123
TAXIINGp. 123
+CHAPTER 10 – PARKING AND MOORINGp. 125
TABLE OF CONTENTSp. 126
GENERALp. 127
PARKINGp. 127
MOORINGp. 127
+CHAPTER 11 – REQUIRED PLACARDSp. 128
TABLE OF CONTENTSp. 129
GENERALp. 130
PLACARDS AND MARKINGSp. 130
+CHAPTER 12 – SERVICINGp. 133
TABLE OF CONTENTSp. 134
GENERALp. 136
+SCHEDULED SERVICINGp. 136
+FUEL SYSTEMp. 136
FILLING FUEL CELLSp. 136
DRAINING MOISTURE FROM FUEL SYSTEMp. 136
DRAINING FUEL SYSTEMp. 136
+BRAKE SYSTEMp. 138
FILLING BRAKE SYSTEM RESERVOIRp. 138
DRAINING BRAKE SYSTEMp. 138
+SERVICING LANDING GEARp. 138
+LANDING GEAR OLEO STRUTSp. 139
ADDING FLUID TO STRUTSp. 140
FILLING OLEO STRUTSp. 140
INFLATING OLEO STRUTSp. 140
+TIRESp. 141
+HYDRAULIC SYSTEMp. 141
FILLING HYDRAULIC SYSTEM RESERVOIRp. 142
PROPELLERSp. 142
+ENGINE LUBRICATIONp. 142
ENGINE OIL LEVEL CHECKp. 143
DRAINING ENGINE OILp. 143
REPLENISHING ENGINE OILp. 143
FLUSHING ENGINE OIL SYSTEMp. 144
SERVICING OIL FILTER ELEMENTSp. 144
+ENGINE OIL CHIP DETECTORp. 145
REMOVAL OF CHIP DETECTORp. 146
INSPECTION OF CHIP DETECTORp. 146
INSTALLATION OF CHIP DETECTORp. 147
RECOMMENDATIONS FOR CHANGING OILp. 147
+AIRFRAME LUBRICATIONp. 147
APPLICATION OF GREASEp. 147
APPLICATION OF OILp. 148
LUBRICATION CHARTSp. 148
+UNSCHEDULED SERVICINGp. 157
SERVICING AIR CONDITIONING SYSTEMp. 157
+OXYGEN SYSTEMp. 157
OXYGEN SYSTEM SAFETY PRECAUTIONSp. 157
FILLING OXYGEN CYLINDERp. 158
ENGINE/COMPRESSOR WASHINGp. 159
+CHAPTER 20 – STANDARD PRACTICES/ AIRFRAMEp. 162
TABLE OF CONTENTSp. 163
GENERALp. 165
+STANDARD PRACTICES-AIRFRAMEp. 165
TORQUE WRENCHESp. 165
CHERRYLOCK RIVETS, REMOVALp. 167
IDENTIFICATION OF FLUID LINESp. 168
FLARELESS TUBE ASSEMBLIESp. 168
LUBRICATION OF GASKETS AND SEALSp. 172
LUBRICATION OF THREADSp. 172
+AIRCRAFT FINISH CAREp. 172
CLEANING – GENERALp. 172
+CLEANING INTERIOR SURFACESp. 173
HEADLINER, SIDE PANELS AND SEATSp. 173
CARPETSp. 173
+CLEANING EXTERIOR SURFACESp. 173
WINDSHIELD AND WINDOWSp. 173
LANDING GEARp. 174
FIELD CLEANING ENGINEp. 174
+CORROSION CONTROLp. 175
FORMS OF CORROSIONp. 175
CONDITIONS AFFECTING CORROSIONp. 175
INSPECTIONp. 176
CORROSION REMOVAL AND CONTROLp. 176
AREAS PRONE TO CORROSIONp. 178
+PAINTINGp. 179
PAINTING SAFETYp. 179
SANDINGp. 179
PAINT APPLICATIONp. 180
SPRAY PATTERNSp. 181
CLEANING SPRAY GUNp. 182
SPRAY TECHNIQUESp. 182
AIRCRAFT PAINTING SEQUENCEp. 185
COLOR MATCHINGp. 186
+POLYURETHANE PAINT SAFETYp. 186
DIFFICULTIES WITH POLYURETHANEp. 187
APPLICATION OF POLYURETHANEp. 187
DIFFICULTIES WITH ACRYLICSp. 192
APPLICATION OF ACRYLICSp. 192
TRIM AND REGISTRATION NUMBERSp. 193
PAINT SYSTEM COMPATIBILITYp. 193
COMMON PAINT TROUBLESp. 194
STORAGEp. 195
PAINTING FACILITYp. 195
WAXINGp. 195
DECALSp. 196
+CHAPTER 21 – ENVIRONMENTAL SYSTEMp. 223
TABLE OF CONTENTSp. 224
GENERALp. 228
+HEATINGp. 228
TROUBLESHOOTINGp. 228
DESCRIPTION AND PRINCIPLES OF OPERATIONp. 228
OPERATING CONTROLSp. 235
OPERATING PROCEDUREp. 235
+INSPECTIONp. 235
INSPECTION OF HEATER AND HEATER COMPONENTSp. 235
DAILY INSPECTIONp. 235
100-HOUR INSPECTIONp. 236
OVERHAUL INSTRUCTIONSp. 236
INSPECTION OF MISCELLANEOUS COMPONENTSp. 237
TESTINGp. 238
+MAINTENANCEp. 241
+JANITROL HEATERp. 241
REMOVAL OF HEATERp. 241
INSTALLATION OF HEATERp. 242
DISASSEMBLY OF HEATERp. 242
REASSEMBLY OF HEATERp. 245
+SPARK PLUGp. 247
REMOVAL OF SPARK PLUGp. 247
INSTALLATION OF SPARK PLUGp. 247
SPARK PLUG GAP CHECK AND ADJUSTMENTp. 248
INSPECTION AND SERVICING SPARK PLUGp. 248
SPARK-SPRAY IGNITIONp. 248
+IGNITION ASSEMBLYp. 250
REMOVAL OF IGNITION ASSEMBLYp. 250
INSTALLATION OF IGNITION ASSEMBLYp. 250
TESTING IGNITION UNITp. 250
OPERATIONAL TEST OF IGNITION UNITp. 251
+VIBRATORp. 251
REMOVAL OF VIBRATORp. 251
INSTALLATION OF VIBRATORp. 251
VENTILATING AIR BLOWERp. 251
+COMBUSTION AIR BLOWERp. 251
REMOVAL OF COMBUSTION AIR BLOWERp. 252
REPLACING MOTOR BRUSHESp. 252
INSTALLATION OF COMBUSTION AIR BLOWERp. 252
DISASSEMBLY OF COMBUSTION AIR BLOWER ASSEMBLYp. 252
CLEANINGp. 253
CLEANING AND INSPECTING THE COMBUSTION TUBE ASSEMBLYp. 253
REPAIR OF COMBUSTION TUBE ASSEMBLYp. 254
REASSEMBLY OF COMBUSTION AIR BLOWER ASSEMBLYp. 254
+COMBUSTION AIR PRESSURE SWITCHp. 256
REMOVAL OF COMBUSTION AIR PRESSURE SWITCHp. 256
INSTALLATION OF COMBUSTION AIR PRESSURE SWITCHp. 256
+OVERHEAT SWITCHp. 256
REMOVAL OF OVERHEAT SWITCHp. 256
INSTALLATION OF OVERHEAT SWITCHp. 257
+DUCT SWITCHp. 257
REMOVAL OF DUCT SWITCHp. 257
CLEANING AND INSPECTION OF DUCT SWITCHp. 257
INSTALLATION OF DUCT SWITCHp. 258
+FUEL REGULATOR AND SHUTOFF VALVEp. 259
REMOVAL OF FUEL REGULATOR AND SHUTOFF VALVEp. 259
ADJUSTMENT OF FUEL REGULATOR AND SHUTOFF VALVEp. 259
INSTALLATION OF FUEL REGULATOR AND SHUTOFF VALVEp. 260
+TEST PROCEDUREp. 260
GENERALp. 260
EQUIPMENT REQUIREDp. 260
OPERATIONAL TESTp. 261
REMOVAL AND INSTALLATION OF HEATER FUEL FILTERp. 263
+COOLINGp. 265
DESCRIPTION AND PRINCIPLES OF OPERATIONp. 265
TROUBLESHOOTINGp. 265
MALFUNCTION DETECTIONp. 276
+PERFORMANCE TESTp. 277
PERFORMANCE TEST IN COLD CLIMATESp. 277
+SPECIAL SERVICING PROCEDURESp. 278
SERVICE VALVESp. 280
TEST GAUGE AND MANIFOLD SETp. 280
+CHECKING THE SYSTEM FOR LEAKSp. 280
LEAK CHECK – METHOD Ip. 280
LEAK CHECK – METHOD IIp. 281
EVACUATING THE SYSTEMp. 281
+CHARGING THE SYSTEMp. 286
CHARGING STATION METHODp. 286
REFRIGERANT DRUM METHODp. 289
+COMPONENT MAINTENANCEp. 290
COMPRESSOR SERVICEp. 290
DELCO COMPRESSORp. 290
COMPRESSOR REMOVALp. 290
BELT INSPECTION (DELCO AND SANKYO COMPRESSOR INSTALLATIONS)p. 291
INSTALLATION OF COMPRESSORp. 294
LEAK TESTING THE COMPRESSORp. 295
CHECKING AND ADDING OILp. 295
MAGNETIC CLUTCH, PULLEY AND COILp. 299
REMOVAL OF DRIVEN PLATE AND PULLEY ASSEMBLYp. 299
INSTALLATION OF DRIVEN PLATE AND PULLEY ASSEMBLYp. 299
REMOVAL OF CLUTCH COIL AND HOUSINGp. 301
INSTALLATION OF CLUTCH COIL AND HOUSINGp. 301
SANKYO COMPRESSORp. 302
REMOVAL OF COMPRESSORp. 302
INSTALLATION OF COMPRESSORp. 302
CHECKING COMPRESSOR OIL LEVELp. 302
MAGNETIC CLUTCH, PULLEY AND COILp. 306
REMOVAL OF MAGNETIC CLUTCH PULLEY AND COILp. 306
INSTALLATION OF MAGNETIC CLUTCH, PULLEY AND COILp. 306
REMOVAL OF FAN AND CONDENSERp. 307
INSTALLATION OF FAN AND CONDENSERp. 308
RECEIVER-DEHYDRATOR REMOVALp. 308
RECEIVER-DEHYDRATOR INSTALLATIONp. 308
EXPANSION VALVE REMOVALp. 309
EXPANSION VALVE INSTALLATIONp. 310
EVAPORATOR REMOVALp. 310
EVAPORATOR INSTALLATIONp. 311
+BLOWER AND MOTOR ASSEMBLYp. 311
BLOWER AND MOTOR ASSEMBLY REMOVALp. 311
BLOWER AND MOTOR ASSEMBLY INSTALLATIONp. 311
FREON SYSTEM CHECKSp. 313
CABIN TEMPERATUREp. 313
+CHAPTER 22 – AUTO FLIGHTp. 315
TABLE OF CONTENTSp. 316
GENERALp. 317
NON-PIPER A.F.C.S. EQUIPMENT CONTACTSp. 317
+CHAPTER 23 – COMMUNICATIONSp. 318
TABLE OF CONTENTSp. 319
GENERALp. 320
+DATA TRANSMISSION AND AUTOMATIC CALLINGp. 320
+EMERGENCY LOCATOR TRANSMITTERp. 320
DESCRIPTIONp. 320
BATTERY REMOVAL AND INSTALLATIONp. 320
DESCRIPTION, OPERATION AND TESTING OF PILOT'S REMOTE SWITCHp. 321
TESTING EMERGENCY LOCATOR TRANSMITTERp. 321
+CHAPTER 24 – ELECTRICAL POWERp. 324
TABLE OF CONTENTSp. 325
+GENERALp. 327
DESCRIPTIONp. 327
TROUBLESHOOTINGp. 327
+STARTER GENERATOR SYSTEMp. 332
DESCRIPTION AND OPERATIONp. 332
+SERVICE OF STARTER-GENERATOR SYSTEMp. 335
CHECKING STARTER-GENERATOR SYSTEMp. 335
ADJUSTMENTSp. 335
STARTER-GENERATOR SERVICE TEST SPECIFICATIONSp. 336
+OVERHAULp. 336
+LEAR-SIEGLERp. 336
DISASSEMBLYp. 336
CLEANINGp. 337
+REMOVING CARBON DUST FROM AUXILEC 8013C STARTER GENERATORp. 338
INSPECTIONp. 340
REPAIR AND/OR REPLACEMENTp. 341
REASSEMBLYp. 343
+AUXILECp. 344
DISASSEMBLYp. 344
CLEANINGp. 345
INSPECTION CHECKSp. 345
REASSEMBLYp. 346
+COMMON OVERHAUL PROCEDURESp. 351
BRUSH RUNNING INp. 351
FITS AND CLEARANCESp. 352
INSPECTION AND TESTING OF COMPONENTSp. 353
+BUS FEEDER CHECKSp. 354
TESTING FOR OPEN DIODESp. 354
TEST FOR SHORTED DIODEp. 355
+BATTERYp. 355
+SERVICING THE LEAD ACID BATTERY SYSTEMp. 355
REMOVAL OF BATTERY AND ACID RECOVERY JARp. 356
INSTALLATION OF BATTERY AND ACID RECOVERY JARp. 356
CLEANING BATTERYp. 356
CLEANING VENT HOSES AND VENTSp. 356
CLEANING AND RECHARGING ACID RECOVERY JARp. 357
HYDROMETER READING AND BATTERY CHARGEp. 359
CHARGING BATTERYp. 359
BATTERY DISCHARGEp. 360
+NICKEL-CADMIUM BATTERY (OPTIONAL)p. 362
REMOVAL OF BATTERYp. 364
INSTALLATION OF BATTERYp. 364
TESTING BATTERY TEMPERATURE SENSORp. 364
+EXTERNAL POWERp. 365
EMERGENCY STARTING THROUGH EXTERNAL POWER RECEPTACLEp. 365
+ELECTRICAL LOAD DISTRIBUTIONp. 366
+OVERLOAD SENSORp. 366
DESCRIPTIONp. 366
REMOVAL OF OVERLOAD SENSORp. 366
INSTALLATION OF OVERLOAD SENSORp. 366
+ELECTRO DELTA-VR-1528-3, D.C. CONTROL UNITp. 367
DESCRIPTIONp. 367
ADJUSTMENT OF ELECTRO DELTA D.C. CONTROL UNITp. 367
BENCH TEST OF DC CONTROL PANEL (ELECTRO DELTA)p. 367
REMOVALIINSTALLATION ELECTRO DELTA D.C. CONTROL UNITp. 368
+CHAPTER 25 – EQUIPMENT/FURNISHINGSp. 376
TABLE OF CONTENTSp. 377
GENERALp. 378
+FLIGHT AND PASSENGER COMPARTMENTp. 378
+DIVIDER CURTAINS AND CURTAIN TRACKp. 378
REMOVALp. 378
INSTALLATIONp. 378
+PASSENGER SEATSp. 378
REMOVALp. 378
INSTALLATIONp. 378
SHOULDER HARNESS INERTIAL REEL ADJUSTMENTp. 380
+CARGOp. 380
+LOADING LIMITATIONSp. 380
INSTALLATION OF CARGO FURNISHINGSp. 380
CARGO POD (OPTIONAL)p. 383
REMOVAL OF CARGO PODp. 383
INSTALLATION OF CARGO PODp. 383
+CHAPTER 26 – FIRE PROTECTIONp. 384
TABLE OF CONTENTSp. 385
GENERALp. 386
+DETECTIONp. 386
GENERALp. 386
DESCRIPTION AND OPERATIONp. 386
+EXTINGUISHINGp. 387
GENERALp. 387
DESCRIPTION AND OPERATIONp. 387
TESTING EXTINGUISHING SYSTEMp. 387
+FIRE EXTINGUISHER BOTTLEp. 389
REMOVAL OF FIRE EXTINGUISHER BOTTLEp. 389
SERVICING FIRE EXTINGUISHER BOTTLEp. 390
INSTALLATION OF FIRE EXTINGUISHER BOTTLEp. 390
+FIRE EXTINGUISHER, HAND HELDp. 390
PORTABLE FIRE EXTINGUISHER, INSPECTION AND MAINTENANCEp. 391
+CHAPTER 27 – FLIGHT CONTROLSp. 392
TABLE OF CONTENTSp. 393
+GENERALp. 396
DESCRIPTIONp. 396
TROUBLESHOOTINGp. 396
STANDARD PROCEDURESp. 410
+CONTROL COLUMNp. 412
REMOVAL OF CONTROL COLUMNp. 412
INSTALLATION OF CONTROL COLUMNp. 413
+AILERON AND TAB SYSTEMp. 418
+AILERON CONTROL CABLESp. 418
REMOVAL OF AILERON CONTROL CABLESp. 418
INSTALLATION OF AILERON CONTROL CABLESp. 419
+AILERON BELLCRANKp. 422
REMOVAL OF AILERON BELLCRANKp. 422
INSTALLATION OF AILERON BELLCRANKp. 422
RIGGING AND ADJUSTMENT OF AILERON CONTROLSp. 423
+AILERON TRIM (CONTROL PEDESTAL)p. 424
REMOVAL OF AILERON TRIM (CONTROL PEDESTAL)p. 424
WRAPPING CONTROL PEDESTAL AILERON TRIM DRUMp. 425
INSTALLATION OF AILERON TRIM (CONTROL PEDESTAL)p. 426
AILERON TRIM (WING)p. 429
+REMOVAL OF AILERON TRIM (WING)p. 429
INSTALLATION OF AILERON TRIM (WING)p. 429
WRAPPING AILERON TRIM DRUM (WING)p. 429
RIGGING AND ADJUSTMENT OF AILERON TRIMp. 431
+RUDDER AND TABp. 431
+RUDDER CONTROL CABLESp. 431
REMOVAL OF RUDDER CONTROL CABLESp. 431
INSTALLATION OF RUDDER CONTROL CABLESp. 434
+RUDDER SECTORp. 434
REMOVAL OF RUDDER SECTORp. 434
INSTALLATION OF RUDDER SECTORp. 435
+RUDDER PEDALSp. 435
REMOVAL OF RUDDER PEDAL ASSEMBLYp. 435
INSTALLATION OF RUDDER PEDAL ASSEMBLYp. 436
RIGGING AND ADJUSTMENT OF RUDDER CONTROLSp. 438
+RUDDER TRIM (CONTROL PEDESTAL)p. 438
REMOVAL OF RUDDER TRIM (CONTROL PEDESTAL)p. 439
WRAPPING RUDDER TRIM DRUM (CONTROL PEDESTAL)p. 439
INSTALLATION OF RUDDER TRIM (CONTROL PEDESTAL)p. 440
+RUDDER TRIM (RUDDER)p. 441
REMOVAL OF RUDDER TRIM (RUDDER)p. 441
INSTALLATION OF RUDDER TRIM (RUDDER)p. 441
WRAPPING RUDDER TRIM DRUMp. 441
RIGGING AND ADJUSTMENT OF RUDDER TRIMp. 443
+ELEVATOR AND TABp. 443
+ELEVATOR CONTROL CABLESp. 443
REMOVAL OF ELEVATOR CONTROL CABLESp. 443
INSTALLATION OF ELEVATOR CONTROL CABLESp. 444
+ELEVATOR BELLCRANKp. 444
REMOVAL OF ELEVATOR BELLCRANKp. 444
INSTALLATION OF ELEVATOR BELLCRANKp. 447
RIGGING AND ADJUSTMENT OF ELEVATOR CONTROLSp. 447
+ELEVATOR TRIM (CONTROL PEDESTAL)p. 448
REMOVAL OF ELEVATOR TRIM (CONTROL PEDESTAL)p. 449
WRAPPING ELEVATOR TRIM DRUM (CONTROL PEDESTAL)p. 450
INSTALLATION OF ELEVATOR TRIM (CONTROL PEDESTAL)p. 451
+ELEVATOR TRIM (ELEVATOR)p. 451
REMOVAL OF ELEVATOR TRIM (ELEVATOR)p. 451
WRAPPING ELEVATOR TRIM DRUM (ELEVATOR)p. 452
INSTALLATION OF ELEVATOR TRIM (ELEVATOR)p. 452
RIGGING AND ADJUSTMENT OF ELEVATOR TRIMp. 454
DETERMINING FRICTION IN THE ELEVATOR CONTROL SYSTEMp. 455
+FLAPSp. 455
DESCRIPTIONS AND OPERATIONp. 455
+FLAP ACTUATOR MOTORp. 458
REMOVAL OF FLAP ACTUATOR MOTORp. 458
DISASSEMBLY OF FLAP ACTUATOR MOTORp. 458
SERVICE OF FLAP ACTUATOR MOTORp. 460
ASSEMBLY OF FLAP ACTUATOR MOTORp. 460
INSTALLATION OF FLAP ACTUATOR MOTORp. 461
+FLEXIBLE ACTUATOR SHAFTp. 461
REMOVAL OF FLEXIBLE ACTUATOR SHAFTp. 461
INSTALLATION OF FLEXIBLE ACTUATOR SHAFTp. 461
+FLAP TRANSMISSIONp. 462
REMOVAL OF FLAP TRANSMISSIONp. 462
INSPECTION OF WING FLAP TRANSMISSIONp. 463
SERVICE OF FLAP TRANSMISSIONp. 463
FUNCTIONAL TEST OF FLAP TRANSMISSIONp. 463
INSTALLATION OF FLAP TRANSMISSIONp. 464
RIGGING AND ADJUSTMENT OF FLAPSp. 464
+FLAP POSITION SENDERp. 468
REMOVAL OF FLAP POSITION SENDERp. 468
INSTALLATION OF FLAP POSITION SENDERp. 468
RIGGING AND ADJUSTMENT OF FLAP POSITION SENDERp. 469
+FLAP CONTROL BOXp. 469
REMOVAL OF FLAP CONTROL BOXp. 469
INSTALLATION OF FLAP CONTROL BOXp. 469
+FLAP CONTROL AMPLIFIERp. 469
REMOVAL OF FLAP CONTROL AMPLIFIERp. 469
INSTALLATION OF FLAP CONTROL AMPLIFIERp. 469
ELECTRICAL SYSTEM FUNCTIONAL TEST PROCEDUREp. 470
+STALL WARNINGp. 473
+LIFT DETECTORp. 473
REMOVAL OF LIFT DETECTORp. 473
INSTALLATION OF LIFT DETECTORp. 473
ADJUSTMENT OF LIFT DETECTORp. 474
+CHAPTER 28 – FUELp. 500
TABLE OF CONTENTSp. 501
+GENERALp. 503
DESCRIPTIONp. 503
TROUBLESHOOTINGp. 503
+STORAGEp. 508
+WING FUEL CELLS AND TANKSp. 508
REMOVAL OF WING TIP TANKSp. 508
INSTALLATION OF WING TIP TANKSp. 508
REMOVAL OF WING FUEL CELLSp. 508
INSTALLATION OF WING FUEL CELLSp. 510
CLEANING AND INSPECTION OF FUEL CELLSp. 515
FUEL CELL COMPARTMENTp. 516
MOLDED NIPPLE FITTINGSp. 516
HANDLING AND STORAGE OF FUEL CELLSp. 517
+REPAIR OF FUEL CELLSp. 518
GENERALp. 518
HANDLING OF REPAIR MATERIALSp. 519
REPAIR LIMITATIONS OF FUEL CELLSp. 519
REPAIR PATCH (HEAT CURE METHOD)p. 520
REPAIR PATCH (AIR CURE METHOD)p. 522
METAL FITTING – SEALING SURFACESp. 522
ACCESSORY REPLACEMENTp. 522
DEFECT REPAIRS OF FUEL CELLp. 523
TESTING FUEL CELLSp. 523
REPAIR OF LEAKING NACELLE FUEL TANKp. 524
NACELLE AND TIP TANK ACCESS PLATE RESEALINGp. 525
+QUICK-DRAIN VALVEp. 526
REMOVAL OF QUICK DRAIN VALVEp. 526
INSTALLATION OF QUICK DRAIN VALVEp. 527
FUEL VENT SYSTEMp. 527
+DISTRIBUTIONp. 528
+FUEL VALVESp. 528
REMOVAL OF FUEL VALVESp. 528
DISASSEMBLY OF CROSSFEED VALVE AND FUEL SHUTOFF VALVEp. 528
CLEANING, INSPECTION AND REPAIR OF FUEL SHUTOFF VALVE AND CROSSFEED VALVEp. 528
ASSEMBLY OF FUEL SHUTOFF AND CROSSFEED VALVEp. 529
LEAK TEST OF FUEL SHUTOFF AND CROSSFEED VALVEp. 529
INSTALLATION OF FUEL VALVESp. 530
ADJUSTMENT OF FUEL SHUTOFF AND CROSSFEED VALVEp. 530
+FUEL FILTERp. 530
REMOVAL OF FUEL FILTERp. 530
DISASSEMBLY OF FUEL FILTERp. 530
CLEANING, INSPECTION AND REPAIR OF FUEL FILTERp. 532
ASSEMBLY OF FUEL FILTERp. 532
INSTALLATION OF FUEL FILTERp. 532
+FUEL PUMPSp. 532
REMOVAL OF SUBMERGED FUEL PUMPSp. 532
INSTALLATION OF SUBMERGED FUEL PUMPp. 533
+INDICATINGp. 534
DESCRIPTION AND OPERATIONp. 534
SENSOR UNITSp. 534
+REPAIR OF INDICATING SYSTEMp. 535
FUEL QUANTITY INDICATORp. 535
TANK SENSOR UNITS (ALL)p. 535
CLEANING OF TANK UNITSp. 535
+TESTINGp. 535
TESTING TANK SENSOR UNITSp. 538
TESTING FUEL QUANTITY INDICATORp. 538
CHECKS AND ADJUSTMENTS OF FUEL QUANTITY GAUGEp. 543
FUEL CONSUMED TOTALIZER (OPTIONAL)p. 545
+CHAPTER 29 – HYDRAULIC POWERp. 547
TABLE OF CONTENTSp. 548
+GENERALp. 552
DESCRIPTION AND OPERATIONp. 552
TROUBLESHOOTINGp. 554
+MAIN HYDRAULIC SYSTEMp. 557
+SERVICING HYDRAULIC SYSTEMp. 557
FLUSHING HYDRAULIC SYSTEMp. 557
FILLING HYDRAULIC RESERVOIRp. 557
BLEEDING THE HYDRAULIC SYSTEMp. 557
+TESTING SYSTEMp. 561
CONNECTING TEST UNITp. 561
DISCONNECTING TEST UNITp. 561
CYCLING LANDING GEARp. 562
CHECKING LANDING GEAR CYCLE TIMEp. 562
CHECKING TIME DELAY VALVEp. 564
CHECKING HANDLE RELEASE TO NEUTRALp. 565
CHECKING PRIORITY VALVEp. 565
CHECKING MAIN RELIEF VALVEp. 567
CHECKING HAND PUMP RELIEF VALVEp. 567
CHECKING FOR SUCTION AIR LEAKAGEp. 567
+HYDRAULIC POWER PACKp. 569
REMOVAL OF POWER PACKp. 569
INSTALLATION OF POWER PACKp. 570
+DISASSEMBLY, CLEANING, INSPECTION AND REPAIR OF HYDRAULIC POWER PACK AND COMPONENTSp. 570
MANIFOLDp. 574
HAND PUMP SUCTION SCREENp. 576
HAND PUMP RELIEF VALVEp. 576
MAIN RELIEF VALVEp. 576
PRIORITY VALVEp. 576
HAND PUMP CHECK VALVEp. 576
STANDPIPE-FILTERp. 576
VENT FILTERp. 576
DOOR VENT VALVEp. 577
TIME DELAY CHECK VALVEp. 577
LANDING GEAR SPRING CARTRIDGE ASSEMBLYp. 577
LANDING GEAR HANDLE-RELEASE MECHANISMp. 577
CLEANING, INSPECTION AND REPAIR OF POWER PACKp. 577
+ASSEMBLY, INSTALLATION AND ADJUSTMENT OF POWER PACK COMPONENTSp. 579
TIME DELAY CHECK VALVEp. 579
DOOR VENT VALVEp. 579
VENT FILTERp. 579
STANDPIPE-FILTERp. 579
HAND PUMP CHECK VALVEp. 579
PRIORITY VALVEp. 580
MAIN RELIEF VALVEp. 580
HAND PUMP RELIEF VALVEp. 580
HAND PUMP SUCTION SCREENp. 580
RESERVOIRp. 580
MANIFOLD (ASSEMBLY)p. 581
POWER PACK HANDLE-RELEASE MECHANISMp. 582
MANIFOLD (INSTALLATION)p. 582
INSTALLATION AND ADJUSTMENT OF INBOARD GEAR DOORS SWITCHp. 582
POWER PACK BENCH TEST ADJUSTMENTp. 585
ADJUSTMENT OF HANDLE-RELEASE MECHANISMp. 585
ADJUSTMENT OF HAND PUMP RELIEF VALVEp. 586
ADJUSTMENT OF MAIN RELIEF VALVEp. 587
ADJUSTMENT OF PRIORITY VALVEp. 587
ADJUSTMENT OF DOOR SOLENOID VALVEp. 587
ADJUSTMENT OF DOOR VENT VALVEp. 587
ASSEMBLY OF POWER PACKp. 588
TESTING RESERVOIR FOR LEAKAGEp. 588
+HYDRAULIC SYSTEM COMPONENT SERVICINGp. 588
OPERATION OF GEAR SELECTOR HANDLE MECHANISMp. 588
INSPECTION OF GEAR SELECTOR HANDLE MECHANISMp. 588
ADJUSTMENT OF GEAR SELECTOR HANDLE MECHANISMp. 590
REMOVAL AND INSTALLATION OF HYDRAULIC LINESp. 590
REMOVAL AND INSTALLATION OF HYDRAULIC FILTERSp. 590
REPLACEMENT OF FILTER ELEMENTSp. 591
+HYDRAULIC PUMPp. 591
HYDRAULIC PUMP OPERATIONAL CHECKp. 591
PROCEDURE AFTER HYDRAULIC PUMP FAILUREp. 592
REMOVAL OF HYDRAULIC PUMPp. 592
DISASSEMBLY OF HYDRAULIC PUMPp. 592
CLEANING, INSPECTION, REPAIR OF HYDRAULIC PUMPp. 594
ASSEMBLY OF HYDRAULIC PUMPp. 595
INSTALLATION OF HYDRAULIC PUMPp. 597
PRIMING HYDRAULIC PUMPp. 597
HYDRAULIC SYSTEM FAILUREp. 597
HIGH ALTITUDE GEAR OPERATIONp. 598
+AUXILIARYp. 598
+HAND PUMP (EMERGENCY)p. 598
REMOVAL OF HAND PUMPp. 598
DISASSEMBLY OF HAND PUMPp. 598
CLEANING, INSPECTION AND REPAIR OF HAND PUMPp. 600
ASSEMBLY OF HAND PUMPp. 600
INSTALLATION OF HAND PUMPp. 600
BLEEDING HAND PUMPp. 600
HAND PUMP TESTp. 601
+CHAPTER 30 – ICE AND RAIN PROTECTIONp. 603
TABLE OF CONTENTSp. 604
+GENERALp. 607
DESCRIPTION AND PRINCIPLE OF OPERATIONp. 607
TROUBLESHOOTINGp. 607
+AIRFOIL DEICE SYSTEMp. 610
+SYSTEM TEST AND ADJUSTMENTp. 610
OPERATIONAL CHECKp. 610
ELECTRICAL TESTp. 610
PRESSURE LEAKAGE TESTp. 610
PNEUMATIC REGULATOR ADJUSTMENTp. 612
INSPECTIONSp. 612
GROUND TEST PROCEDUREp. 612
100 HOUR INSPECTIONp. 614
TIMERp. 614
CONTROL VALVESp. 614
REMOVAL OF AIRFOIL DEICE BOOTSp. 614
+REPAIR OF AIRFOIL DEICE BOOTSp. 615
COLD REPAIRp. 615
+VULCANIZED REPAIRp. 618
MATERIALS FOR VULCANIZED REPAIRp. 618
DEFINITION OF TERMSp. 619
GENERAL PROCEDUREp. 620
CURINGp. 620
SURFACE SCUFFSp. 621
DEEP SCUFF THROUGH NEOPRENE SURFACEp. 621
HOLES OR TEARS THROUGH SURFACE SIDE OF TUBE AREAp. 623
HOLES OR TEARS THROUGH BACKSIDE OF TUBE AREAp. 623
HOLES OR TEARS THROUGH TWO SIDESp. 623
HOLE THROUGH DEICER EXTENDING FROM ONE TUBE INTO ANOTHERp. 623
HOLE THROUGH DEICER OUTSIDE OF TUBE AREAp. 625
+INSTALLATION OF AIRFOIL DEICE BOOTSp. 625
PREPARATION OF LEADING EDGESp. 625
PREPARATION OF DEICERp. 627
MOUNTING DEICER ON LEADING EDGEp. 627
ADHESION TESTp. 628
+MAINTENANCE OF AIRFOIL DEICE BOOTSp. 629
ICEX APPLICATIONp. 629
RESURFACING CONDUCTIVE CEMENTp. 630
+AIR INTAKESp. 631
+AIR INLET LIP DEICERp. 632
OPERATIONAL CHECKp. 632
REMOVAL OF AIR INLET LIP DEICER BOOT FROM LIPp. 632
REMOVAL AND INSTALLATION OF AIR INLET LIP ASSEMBLYp. 632
PREPARATION OF SURFACE PRIOR TO INSTALLATIONp. 633
APPLICATION OF CEMENTp. 633
PREPARATION OF BOOTS PRIOR TO INSTALLATIONp. 635
INSTALLATION OF DEICER AND REQUIRED MATERIALSp. 635
PREPARATION AND APPLICATION OF SEALERp. 636
WRINKLED DEICERp. 636
ELECTRICAL CHECK OF AIR INLET DEICERp. 637
ADJUSTMENT OF AIR INLET ICE PROTECTION SYSTEM (S/N 31T-8275001 AND UP)p. 637
+WINDOWS AND WINDSHIELDSp. 640
HEATED WINDSHIELDp. 640
+WINDSHIELD WIPER MECHANISMp. 641
REMOVAL OF WIPER MECHANISMp. 641
INSTALLATION OF WIPER MECHANISMp. 641
WIPER BLADE AND ARM REMOVALp. 641
WIPER BLADE AND ARM INSTALLATIONp. 643
WIPER BLADE AND ARM ADJUSTMENTp. 643
+PROPELLERSp. 643
DESCRIPTION AND PRINCIPLES OF OPERATIONp. 643
TROUBLESHOOTINGp. 644
+MAINTENANCE PRACTICESp. 645
PROPELLER AND ENGINE INLET DEICE SYSTEM OPERATIONAL CHECKp. 645
RECOMMENDED OVERHAUL OF DEICE SYSTEM TIMERp. 645
100 HOUR INSPECTIONp. 647
+BRUSH MODULES/MODULAR BRUSH ASSEMBLIESp. 649
REPLACEMENT OF BRUSH MODULESp. 649
ALIGNMENT OF NEW BRUSHESp. 649
+SLIP RINGSp. 650
MACHINING OF SLIP RINGSp. 650
REPLACEMENT OF SLIP RINGSp. 652
+DEICER BOOTSp. 652
RESISTANCE CHECK OF DEICER BOOTSp. 652
REPLACEMENT OF DEICER BOOTSp. 653
REMOVAL OF DEICERp. 653
PREPARATION OF SURFACE PRIOR TO INSTALLATION OF DEICERp. 654
APPLICATION OF CEMENTp. 655
INSTALLATION OF DEICERS AND REQUIRED MATERIALSp. 656
PREPARATION AND APPLICATION OF SEALERp. 656
WRINKLED DEICERSp. 658
ELECTRICAL CHECKp. 658
FINAL ELECTRICAL CHECK OF PROPELLER DEICERSp. 659
INSTALLATION OF DEICER LEADS AND WIRE HARNESSp. 659
BALANCINGp. 659
+ICE DETECTIONp. 661
WING INSPECTION LIGHTp. 661
+CHAPTER 32 – LANDING GEARp. 662
TABLE OF CONTENTSp. 663
+GENERALp. 668
DESCRIPTION AND PRINCIPLES OF OPERATIONp. 668
TROUBLESHOOTINGp. 669
REPLACEMENT OF WIPER STRIP ON LANDING GEAR STRUTSp. 673
REPLACEMENT OF T-RINGS ON LOWER BEARINGSp. 673
+MAIN GEAR AND DOORSp. 673
+MAIN GEAR OLEO STRUTp. 673
DISASSEMBLY OF MAIN GEAR OLEOp. 673
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR OLEOp. 676
ASSEMBLY OF MAIN GEAR OLEOp. 676
+MAIN LANDING GEARp. 677
REMOVAL OF MAIN LANDING GEARp. 677
CLEANING, INSPECTION AND REPAIR OF MAIN LANDING GEARp. 677
INSTALLATION OF MAIN LANDING GEARp. 678
ADJUSTMENT OF MAIN LANDING GEARp. 679
ALIGNMENT OF MAIN LANDING GEARp. 684
+MAIN GEAR DOOR ASSEMBLYp. 685
REMOVAL OF MAIN GEAR DOOR ASSEMBLYp. 685
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR DOOR ASSEMBLYp. 686
INSTALLATION OF MAIN GEAR DOOR ASSEMBLYp. 686
ADJUSTMENT OF MAIN GEAR DOORSp. 686
+NOSE GEAR AND DOORSp. 686
+NOSE GEAR OLEO STRUTp. 686
DISASSEMBLY OF NOSE GEAR OLEOp. 687
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR OLEOp. 687
ASSEMBLY OF NOSE GEAR OLEOp. 691
+NOSE LANDING GEARp. 691
REMOVAL OF NOSE LANDING GEARp. 691
CLEANING, INSPECTION AND REPAIR OF NOSE LANDING GEARp. 692
INSTALLATION OF NOSE LANDING GEARp. 695
ADJUSTMENT OF NOSE LANDING GEARp. 696
ALIGNMENT OF NOSE LANDING GEARp. 698
+NOSE GEAR DOOR ASSEMBLYp. 700
REMOVAL OF NOSE GEAR DOOR ASSEMBLYp. 700
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR DOOR ASSEMBLYp. 700
INSTALLATION OF NOSE GEAR DOOR ASSEMBLYp. 700
ADJUSTMENT OF NOSE GEAR DOORp. 701
+EXTENSION AND RETRACTIONp. 701
+EMERGENCY EXTENSION SYSTEMp. 701
+GAS STORAGE BOTTLESp. 701
REMOVAL OF GAS STORAGE BOTTLESp. 701
TESTING/INSPECTION OF GAS STORAGE BOTTLEp. 701
TESTING EMERGENCY GEAR EXTENSION SYSTEM FOR OPERATION AND LEAKSp. 702
INSTALLATION OF GAS STORAGE BOTTLEp. 704
REMOVING PRESSURE FROM LINES AFTER ACTIVATION OF SYSTEMp. 704
RIGGING EMERGENCY EXTENSION SYSTEMp. 704
+NOSE GEAR ACTUATING CYLINDERp. 705
REMOVAL OF NOSE GEAR ACTUATING CYLINDERp. 705
DISASSEMBLY OF NOSE GEAR ACTUATING CYLINDER (WTC-2115)p. 706
DISASSEMBLY OF NOSE GEAR ACTUATING CYLINDER (WTC-2225-1)p. 706
CLEANING, INSPECTION AND REPAIR OF NOSE GEAR ACTUATING CYLINDERp. 706
ASSEMBLY OF NOSE GEAR ACTUATING CYLINDER (WTC-2115)p. 706
ASSEMBLY OF NOSE GEAR ACTUATING CYLINDER (WTC-2225-1)p. 706
INSTALLATION OF NOSE GEAR ACTUATING CYLINDERp. 710
+MAIN GEAR ACTUATING CYLINDERSp. 710
REMOVAL OF MAIN GEAR ACTUATING CYLINDERSp. 710
DISASSEMBLY OF MAIN GEAR ACTUATING CYLINDERS (WTC-2145-3 AND WTC-2225-1)p. 710
CLEANING, INSPECTION AND REPAIR OF MAIN GEAR ACTUATING CYLINDERSp. 710
ASSEMBLY OF MAIN GEAR ACTUATING CYLINDERS (WTC-2145-3 AND WTC-2225-1)p. 710
INSTALLATION OF MAIN GEAR ACTUATING CYLINDERSp. 711
+GEAR DOOR ACTUATING CYLINDERSp. 711
REMOVAL OF GEAR DOOR ACTUATING CYLINDERSp. 711
DISASSEMBLY OF GEAR DOOR ACTUATING CYLINDER (WTC-2218-1)p. 711
CLEANING, INSPECTION AND REPAIR OF GEAR DOOR ACTUATING CYLINDERS (WTC-2218-1)p. 713
ASSEMBLY OF GEAR DOOR ACTUATING CYLINDERS (WTC-2218-1)p. 713
INSTALLATION OF GEAR DOOR ACTUATING CYLINDERp. 714
+GEAR SELECTOR HANDLE MECHANISMp. 714
REMOVAL OF GEAR SELECTOR HANDLE MECHANISMp. 714
INSTALLATION OF GEAR SELECTOR HANDLE MECHANISMp. 715
HIGH ALTITUDE GEAR OPERATIONp. 715
+WHEELS AND BRAKESp. 717
+MAIN WHEEL ASSEMBLYp. 717
REMOVAL AND DISASSEMBLY OF MAIN WHEELp. 717
INSPECTION AND REPAIR OF MAIN WHEEL ASSEMBLYp. 719
INSPECTION AND/OR REPLACEMENT OF BRAKE DISCp. 719
ASSEMBLY AND INSTALLATION OF MAIN WHEELp. 720
+NOSE WHEEL ASSEMBLYp. 723
REMOVAL AND DISASSEMBLY OF NOSE WHEEL (B.F. GOODRICH)p. 723
INSPECTION OF NOSE WHEEL ASSEMBLY (B.F. GOODRICH)p. 723
REPAIR AND REPLACEMENT OF NOSE WHEEL ASSEMBLY (B.F. GOODRICH)p. 723
ASSEMBLY AND INSTALLATION OF NOSE WHEEL (B.F. GOODRICH)p. 724
REMOVAL AND DISASSEMBLY OF NOSE WHEEL (CLEVELAND)p. 724
INSPECTION OF NOSE WHEEL ASSEMBLY (CLEVELAND)p. 725
ASSEMBLY AND INSTALLATION OF NOSE WHEEL (CLEVELAND)p. 726
+BRAKE ASSEMBLYp. 726
REMOVAL AND DISASSEMBLY OF WHEEL BRAKE ASSEMBLYp. 726
CLEANING, INSPECTION AND REPAIR OF WHEEL BRAKE ASSEMBLYp. 726
BRAKE ADJUSTMENT AND LINING TOLERANCESp. 730
ASSEMBLY AND INSTALLATION OF WHEEL BRAKE ASSEMBLYp. 730
+BRAKE MASTER CYLINDERp. 730
REMOVAL OF BRAKE MASTER CYLINDERp. 730
DISASSEMBLY OF BRAKE MASTER CYLINDERp. 732
CLEANING, INSPECTION AND REPAIR OF BRAKE MASTER CYLINDERp. 732
ASSEMBLY OF BRAKE MASTER CYLINDERp. 733
INSTALLATION OF BRAKE MASTER CYLINDERp. 733
+PARKING BRAKE VALVEp. 733
REMOVAL OF PARKING BRAKE VALVEp. 733
DISASSEMBLY OF PARKING BRAKE VALVEp. 733
CLEANING, INSPECTION AND REPAIR OF PARKING BRAKE VALVEp. 733
ASSEMBLY OF PARKING BRAKE VALVEp. 734
INSTALLATION OF PARKING BRAKE VALVEp. 734
BLEEDING PROCEDUREp. 736
+STEERINGp. 736
+RUDDER AND STEERING PEDAL ASSEMBLYp. 736
REMOVAL OF PEDAL ASSEMBLYp. 736
INSTALLATION OF PEDAL ASSEMBLYp. 737
+POSITION AND WARNINGp. 737
+POSITIONp. 737
ADJUSTMENT OF NOSE GEAR UP LIMIT SWITCHp. 739
ADJUSTMENT OF NOSE GEAR DOWN LIMIT SWITCHp. 739
ADJUSTMENT OF MAIN GEAR UP LIMIT SWITCHp. 739
ADJUSTMENT OF MAIN GEAR DOWN LIMIT SWITCHp. 739
ADJUSTMENT OF MAIN INBOARD GEAR DOOR AJAR SWITCHESp. 740
ADJUSTMENT OF LANDING GEAR SAFETY SWITCHp. 740
ADJUSTMENT OF NOSE LANDING GEAR SAFETY (PROPELLER REVERSE) SWITCHp. 741
+WARNINGp. 741
REMOVAL OF GEAR WARNING SWITCHESp. 741
INSTALLATION OF GEAR WARNING SWITCHESp. 741
ADJUSTMENT OF GEAR WARNING SWITCHESp. 743
+CHAPTER 33 – LIGHTSp. 775
TABLE OF CONTENTSp. 776
GENERALp. 778
+FLIGHT COMPARTMENTp. 778
COCKPIT LIGHTINGp. 778
+SOLID STATE DIMMER ASSEMBLYp. 778
DESCRIPTION OF OPERATIONp. 778
TROUBLESHOOTINGp. 778
REMOVAL OF DIMMER CONTROL BOXp. 779
INSTALLATION OF DIMMER CONTROL BOXp. 779
REMOVAL OF DIMMER SLIDE CONTROLSp. 780
INSTALLATION OF DIMMER SLIDE CONTROLSp. 781
ADJUSTMENT OF DIMMER CONTROL BOXp. 781
+ELECTRO-LUMINESCENT PANEL INVERTERp. 781
REMOVALp. 781
INSTALLATIONp. 781
+ANNUNCIATOR CONTROLLER AND ANNUNCIATOR PANELp. 782
DESCRIPTION OF OPERATIONp. 782
REMOVAL OF ANNUNCIATOR CONTROLLERp. 782
INSTALLATION OF ANNUNCIATOR CONTROLLERp. 782
ANNUNCIATOR PANEL LAMP REPLACEMENTp. 783
ANNUNCIATOR PANEL (OIL TEMPERATURE INDICATOR) ADJUSTMENT PROCEDUREp. 783
REPLACEMENT OF TRIM INDICATOR LIGHTSp. 784
+PASSENGER COMPARTMENTp. 784
+SPEAKER PANEL DOME LIGHTSp. 784
REMOVALp. 784
INSTALLATIONp. 784
+OVERHEAD READING LIGHTSp. 785
REMOVAL OF LAMPp. 785
INSTALLATION OF LAMPp. 785
+OVERHEAD ENTRANCE LIGHTp. 785
REMOVAL OF LAMPp. 785
INSTALLATION OF LAMPp. 785
+NO SMOKING, FASTEN SEAT BELT ANNUNCIATORp. 786
+NO SMOKING, FASTEN SEAT BELT ANNUNCIATOR CHIMESp. 786
REMOVAL OF THE (OPTIONAL) CHIMES ASSEMBLYp. 786
INSTALLATION OF THE (OPTIONAL) CHIMES ASSEMBLYp. 786
+CARGO AND SERVICE COMPARTMENTSp. 786
CARGO POD INTERNAL LIGHTp. 786
REMOVAL OF THE CARGO POD INTERNAL LIGHTp. 786
INSTALLATION OF CARGO POD INTERNAL LIGHTp. 787
+EXTERIORp. 787
+LANDING LIGHTp. 787
REMOVAL OF LANDING LIGHTp. 787
INSTALLATION OF LANDING LIGHTp. 788
+WING STROBE AND POSITION LIGHTSp. 788
REMOVAL OF WING STROBE AND POSITION LIGHT ASSEMBLYp. 788
INSTALLATION OF WING STROBE AND POSITION LIGHT ASSEMBLYp. 788
REMOVAL OF WING TIP STROBE POWER SUPPLYp. 789
INSTALLATION OF WING TIP STROBE POWER SUPPLYp. 789
TROUBLESHOOTINGp. 789
REMOVAL AND INSTALLATION OF WING TIP RECOGNITION LIGHTp. 790
REMOVAL AND INSTALLATION OF TIP TANK RECOGNITION LIGHTp. 790
+TAIL NAVIGATION LIGHTp. 791
REMOVAL OF TAIL NAVIGATION LIGHTp. 791
INSTALLATION OF TAIL NAVIGATION LIGHTp. 791
+WING INSPECTION LIGHTp. 791
DESCRIPTION AND OPERATIONp. 791
SERVICINGp. 791
REMOVALp. 791
INSTALLATIONp. 791
+LOGO LIGHTSp. 792
LOGO LAMP REPLACEMENTp. 793
LOGO LIGHTS ADJUSTMENTp. 793
+CARGO POD RAMP LIGHTp. 793
REMOVAL OF CARGO POD RAMP LIGHTp. 793
INSTALLATION OF CARGO POD RAMP LIGHTp. 793
+CHAPTER 34 – NAVIGATION AND PITOT/ STATICp. 796
TABLE OF CONTENTSp. 797
+GENERALp. 798
DESCRIPTIONp. 798
TROUBLESHOOTINGp. 798
INSPECTION AND CHECKS OF INSTRUMENTS AND SYSTEMp. 800
REMOVAL OF INSTRUMENTSp. 800
INSTALLATION OF INSTRUMENTSp. 801
+FLIGHTp. 801
RATE OF CLIMB INDICATORp. 801
SENSITIVE ALTIMETERp. 803
AIRSPEED INDICATORp. 804
+ATTITUDE AND DIRECTIONp. 805
MAGNETIC COMPASSp. 805
+DIRECTIONAL GYRO-AIR DRIVEN/ELECTRICp. 807
AIR DRIVEN DIRECTIONAL GYROp. 807
ELECTRICALLY DRIVEN DIRECTIONAL GYROp. 807
TROUBLESHOOTINGp. 807
+ATTITUDE HORIZONp. 809
AIR DRIVEN ATTITUDE HORIZONp. 809
ELECTRICALLY DRIVEN ATTITUDE HORIZONp. 809
TROUBLESHOOTINGp. 810
+TURN AND BANK/PICTORIAL RATE INSTRUMENTSp. 812
GYRO INSTALLATION INSPECTIONp. 814
GYRO HANDLING AND SHIPPINGp. 814
+CHAPTER 35 – OXYGENp. 815
TABLE OF CONTENTSp. 816
+GENERALp. 817
DESCRIPTION AND OPERATIONp. 817
TROUBLESHOOTINGp. 817
+PASSENGER/CREWp. 820
PRECAUTIONSp. 820
TESTING FOR LEAKSp. 821
+MAINTENANCEp. 821
CLEANING OXYGEN SYSTEM COMPONENTSp. 822
PURGING OXYGEN SYSTEMp. 822
CLEANING OF FACE MASKSp. 823
+COMPONENTSp. 823
+OUTLETSp. 823
REMOVAL OF OUTLETSp. 823
INSTALLATION OF OUTLETSp. 823
+OXYGEN CYLINDERp. 824
REMOVAL OF OXYGEN CYLINDER AND REGULATORp. 824
INSTALLATION OF OXYGEN CYLINDER AND REGULATORp. 824
+CHARGING VALVEp. 826
REMOVAL OF OXYGEN SYSTEM CHARGING VALVEp. 826
INSTALLATION OF OXYGEN SYSTEM CHARGING VALVEp. 826
+PRESSURE GAUGEp. 826
REMOVAL OF PRESSURE GAUGEp. 826
INSTALLATION OF PRESSURE GAUGEp. 826
INSPECTION AND OVERHAUL TIME LIMITSp. 827
CHARGING THE OXYGEN CYLINDERp. 827
+CHAPTER 36 – PNEUMATICp. 830
TABLE OF CONTENTSp. 831
+GENERALp. 833
+DISTRIBUTIONp. 833
+COMPONENTSp. 833
+CHECK VALVEp. 833
REMOVAL OF CHECK VALVEp. 833
INSTALLATION OF CHECK VALVEp. 833
+ACCUMULATORp. 835
REMOVAL OF ACCUMULATORp. 835
INSTALLATION OF ACCUMULATORp. 835
+RESTRICTORp. 835
REMOVAL OF RESTRICTORp. 835
INSTALLATION OF RESTRICTORp. 835
+PRESSURE VALVESp. 836
REMOVAL OF PRESSURE VALVESp. 836
INSTALLATION OF PRESSURE VALVESp. 836
+FILTERp. 836
REMOVAL OF FILTERp. 836
INSTALLATION OF FILTERp. 836
+PRESSURE REGULATORp. 837
REMOVAL OF PRESSURE REGULATORp. 837
INSTALLATION OF PRESSURE REGULATORp. 837
ADJUSTMENT OF PRESSURE REGULATORp. 837
+MANIFOLDp. 837
REMOVAL OF MANIFOLDp. 837
INSTALLATION OF MANIFOLDp. 837
+INTERCOOLERp. 838
REMOVAL OF INTERCOOLERp. 838
INSTALLATION OF INTERCOOLERp. 838
+CHAPTER 39 – ELECTR IC/ELECTRONIC PANELS AND MULTI-PURPOSE PARTSp. 840
TABLE OF CONTENTSp. 841
GENERALp. 844
+INSTRUMENT AND CONTROL PANELSp. 844
+INSTRUMENT PANELp. 844
+INSTRUMENTSp. 844
REMOVAL OF INSTRUMENTSp. 844
INSTALLATION OF INSTRUMENTSp. 845
+INSTRUMENTS (NON-ELECTRICAL)p. 847
+AIRSPEED INDICATORp. 847
GENERALp. 847
REMOVAL AND REPLACEMENTp. 847
TROUBLESHOOTINGp. 848
+PNEUMATIC SYSTEM PRESSURE GAUGEp. 848
GENERALp. 848
REMOVAL AND REPLACEMENTp. 848
TROUBLESHOOTINGp. 849
+OIL PRESSURE GAUGEp. 849
GENERALp. 849
REMOVAL AND REPLACEMENTp. 849
TROUBLESHOOTINGp. 849
+FUEL PRESSURE GAUGE (WET DIRECT READING AND ELECTRIC)p. 850
GENERALp. 850
REMOVAL AND REPLACEMENTp. 850
TROUBLESHOOTINGp. 850
+CLOCKp. 850
GENERALp. 850
REMOVAL AND INSTALLATION OF CLOCKp. 850
REPLACEMENT OF BATTERY (DIGITAL CLOCK)p. 851
DIGITAL CLOCK, TIMER, CHRONOMETER OPERATIONp. 852
+INSTRUMENTS (ELECTRICAL)p. 853
+AIR TEMPERATURE GAUGEp. 853
GENERALp. 853
REMOVAL AND REPLACEMENTp. 853
TROUBLESHOOTINGp. 853
+AMMETERp. 853
GENERALp. 853
REMOVAL AND REPLACEMENTp. 853
+VOLTMETERp. 854
GENERALp. 854
REMOVAL AND REPLACEMENTp. 854
TROUBLESHOOTINGp. 854
+FUEL QUANTITY GAUGE (DUAL)p. 854
GENERALp. 854
REMOVAL AND REPLACEMENTp. 854
TROUBLESHOOTINGp. 855
+FUEL FLOW GAUGEp. 855
GENERALp. 855
REMOVAL AND REPLACEMENTp. 855
TROUBLESHOOTINGp. 855
+OIL TEMPERATURE GAUGEp. 856
GENERALp. 856
REMOVAL AND REPLACEMENTp. 856
TROUBLESHOOTINGp. 856
+ENGINE TORQUE GAUGEp. 856
GENERALp. 856
REMOVAL AND REPLACEMENTp. 856
TROUBLESHOOTINGp. 857
+INTER-TURBINE TEMPERATURE GAUGEp. 857
GENERALp. 857
REMOVAL AND REPLACEMENTp. 857
TROUBLESHOOTINGp. 858
+TACHOMETER (PROPELLER)p. 858
GENERALp. 858
REMOVAL AND REPLACEMENTp. 858
TROUBLESHOOTINGp. 858
+TACHOMETER (GAS GENERATOR)p. 859
GENERALp. 859
REMOVAL AND REPLACEMENTp. 859
TROUBLESHOOTINGp. 859
+FLIGHT HOUR RECORDERp. 859
GENERALp. 859
REMOVAL AND REPLACEMENTp. 859
TROUBLESHOOTINGp. 859
+HEATER HOUR RECORDERp. 859
GENERALp. 859
TROUBLESHOOTINGp. 859
+FLAP INDICATORp. 860
GENERALp. 860
REMOVAL AND REPLACEMENTp. 860
TROUBLESHOOTINGp. 860
STALL WARNING INDICATOR AND LIFT DETECTORp. 860
+ANNUNCIATOR DISPLAYp. 860
GENERALp. 860
DESCRIPTION OF OPERATIONp. 861
ANNUNCIATOR PANEL (OIL TEMPERATURE INDICATOR) ADJUSTMENT PROCEDUREp. 861
REMOVAL AND REPLACEMENTp. 863
TROUBLESHOOTINGp. 863
+ELECTRICAL SWITCHES AND CIRCUIT BREAKERSp. 863
+DESCRIPTION OF OVERHEAD SWITCHESp. 863
REMOVAL OF OVERHEAD SWITCHESp. 866
INSTALLATION OF OVERHEAD SWITCHESp. 866
+DESCRIPTION OF CIRCUIT BREAKER AND SWITCH PANELp. 866
REMOVAL AND INSTALLATION OF PLUG-IN CIRCUIT BREAKERSp. 867
+ELECTRICAL AND ELECTRONIC EQUIPMENT RACKSp. 867
+AVIONICS MASTER AND EMERGENCY SWITCH CIRCUITp. 867
DESCRIPTION AND OPERATIONp. 867
+CHAPTER 51 – STRUCTURESp. 869
TABLE OF CONTENTSp. 870
+GENERALp. 871
+REPAIRSp. 876
+FIBERGLASS REPAIRSp. 876
FIBERGLASS TOUCH-UP AND SURFACE REPAIRSp. 876
FIBERGLASS FRACTURE AND PATCH REPAIRSp. 877
THERMOPLASTIC REPAIRSp. 878
+SAFETY WALK REPAIRp. 886
SURFACE PREPARATION FOR LIQUID SAFETY WALK COMPOUNDp. 886
PRODUCT LISTING FOR LIQUID SAFETY WALK COMPOUNDp. 886
APPLICATION OF LIQUID SAFETY WALK COMPOUNDp. 886
SURFACE PREPARATION FOR PRESSURE SENSITIVE SAFETY WALKp. 887
APPLICATION OF PRESSURE SENSITIVE SAFETY WALKp. 887
+CHAPTER 52 – DOORSp. 888
TABLE OF CONTENTSp. 889
GENERALp. 891
+PASSENGER/CREWp. 891
+CABIN ENTRANCE DOORp. 891
REMOVAL OF CABIN ENTRANCE DOOR (UPPER)p. 891
INSTALLATION OF CABIN ENTRANCE DOOR (UPPER)p. 891
REMOVAL OF CABIN ENTRANCE DOOR (LOWER)p. 891
INSTALLATION OF CABIN ENTRANCE DOOR (LOWER)p. 891
ADJUSTMENT OF CABIN DOORp. 892
+CABIN ENTRANCE DOOR LATCH ASSEMBLYp. 892
REMOVAL OF DOOR LATCH ASSEMBLYp. 892
INSTALLATION OF DOOR LATCH ASSEMBLYp. 892
ADJUSTMENT OF DOOR LATCH ASSEMBLYp. 894
+PILOT DOORp. 895
REMOVAL OF PILOT DOORp. 895
INSTALLATION OF PILOT DOORp. 895
WEATHERSTRIP INSTALLATION AND SEALING INSTRUCTIONS OF PILOT DOORp. 895
ADJUSTMENT OF PILOT DOORp. 898
+EMERGENCY EXITp. 898
EMERGENCY EXIT WINDOWp. 898
EMERGENCY EXIT WINDOW MECHANISM ADJUSTMENTp. 898
+CARGOp. 899
+CARGO DOORp. 899
REMOVAL OF CARGO DOORp. 899
INSTALLATION OF CARGO DOORp. 899
+CARGO DOOR LATCH ASSEMBLYp. 899
REMOVAL OF CARGO DOOR LATCH ASSEMBLYp. 899
INSTALLATION AND ADJUSTMENT OF CARGO DOOR LATCH ASSEMBLYp. 901
WING LOCKER DOORSp. 901
+FORWARD BAGGAGE DOORp. 901
REMOVAL OF FORWARD BAGGAGE DOORp. 901
INSTALLATION OF FORWARD BAGGAGE DOORp. 901
+FORWARD BAGGAGE DOOR LATCH ASSEMBLYp. 902
REMOVAL OF FORWARD BAGGAGE DOOR LATCH ASSEMBLYp. 902
INSTALLATION OF FORWARD BAGGAGE DOOR LATCH ASSEMBLYp. 902
ADJUSTMENT OF FORWARD BAGGAGE DOOR LATCHp. 904
+CARGO POD DOORSp. 904
+FORWARD CARGO POD DOORp. 904
REMOVAL OF CARGO POD DOORp. 904
+INSTALLATION OF CARGO POD DOORSp. 904
REMOVAL AND DISASSEMBLY OF CARGO POD DOOR LATCHING MECHANISMp. 905
ASSEMBLY AND INSTALLATION OF DOOR LATCHING MECHANISMp. 905
CARGO POD DOOR SEAL INSTALLATIONp. 905
+DOOR WARNINGp. 907
+DOOR AJAR SWITCHESp. 907
REMOVAL OF DOOR AJAR SWITCH (CABIN DOOR)p. 907
INSTALLATION OF DOOR AJAR SWITCH (CABIN DOOR)p. 907
ADJUSTMENT OF DOOR AJAR SWITCH (CABIN DOOR)p. 907
+CHAPTER 53 – FUSELAGEp. 908
TABLE OF CONTENTSp. 909
+GENERALp. 910
+CHAPTER 55 – STABILIZERSp. 911
TABLE OF CONTENTSp. 912
GENERALp. 913
+CONTROL SURFACE BALANCINGp. 913
CHECKING CONTROL SURFACE BALANCEp. 913
BALANCING EQUIPMENTp. 913
BALANCING DEFINITIONSp. 913
+HORIZONTAL STABILIZERp. 914
REMOVAL OF HORIZONTAL STABILIZERp. 914
INSTALLATION OF HORIZONTAL STABILIZERp. 914
+ELEVATORp. 920
REMOVAL OF ELEVATORp. 920
INSTALLATION OF ELEVATORp. 920
REMOVAL OF ELEVATOR TRIM TABp. 920
INSTALLATION OF ELEVATOR TRIM TABp. 920
ELEVATOR TRIM TAB FREE PLAYp. 920
ELEVATOR BALANCING PROCEDUREp. 921
ELEVATOR CONTROL SYSTEM FRICTION MEASUREMENTp. 922
+VERTICAL STABILIZERp. 925
REMOVAL OF VERTICAL STABILIZERp. 925
INSTALLATION OF VERTICAL STABILIZERp. 925
+RUDDERp. 926
REMOVAL OF RUDDERp. 926
INSTALLATION OF RUDDERp. 926
REMOVAL OF RUDDER TRIM TABp. 926
INSTALLATION OF RUDDER TRIM TABp. 926
RUDDER BALANCING PROCEDUREp. 926
+CHAPTER 56 – WINDOWSp. 931
TABLE OF CONTENTSp. 932
GENERALp. 933
+FLIGHT COMPARTMENTp. 933
+STANDARD WINDSHIELDp. 933
REMOVAL OF STANDARD WINDSHIELDp. 933
INSTALLATION OF STANDARD WINDSHIELDp. 933
+HEATED WINDSHIELDp. 935
REMOVAL OF HEATED WINDSHIELDp. 935
INSTALLATION OF HEATED WINDSHIELDp. 935
+WINDSHIELD REPAIRSp. 937
REPAIR OF WINDSHIELD/WINDOW SEALANTp. 937
WINDSHIELD DELAMINATIONp. 938
TERMINAL BLOCK REPAIR (HEATED WINDSHIELD)p. 938
+STORM WINDOWp. 940
REMOVAL OF STORM WINDOWp. 940
INSTALLATION OF STORM WINDOWp. 940
REPLACEMENT OF STORM WINDOW SEALp. 940
+CABINp. 940
+SIDE WINDOWSp. 940
REMOVAL OF SIDE WINDOWSp. 940
INSTALLATION OF SIDE WINDOWSp. 940
+CHAPTER 57 – WINGSp. 941
TABLE OF CONTENTSp. 942
GENERALp. 943
+AUXILIARY STRUCTUREp. 943
+WING TIPp. 943
REMOVAL OF WING TIPp. 943
REPAIR OF WING TIPp. 943
INSTALLATION OF WING TIPp. 943
+ATTACH FITTINGSp. 943
+WINGp. 943
REMOVAL OF WINGp. 943
INSTALLATION OF WINGp. 948
+FLIGHT SURFACESp. 950
+AILERONp. 950
REMOVAL OF AILERONp. 950
INSTALLATION OF AILERONp. 950
AILERON BALANCING PROCEDUREp. 950
+AILERON TRIM TABp. 955
REMOVAL OF AILERON TRIM TABp. 955
INSTALLATION OF AILERON TRIM TABp. 955
+FLAPp. 956
REMOVAL OF FLAPp. 956
INSTALLATION OF FLAPp. 956
+CHAPTER 61 – PROPELLERp. 957
TABLE OF CONTENTSp. 958
+GENERALp. 960
DESCRIPTION AND OPERATIONp. 960
+PROPELLER ASSEMBLYp. 960
+MAINTENANCEp. 960
REMOVAL OF PROPELLERp. 960
CLEANING, INSPECTION AND REPAIRp. 960
INSTALLATION OF PROPELLERp. 961
+CONTROLLINGp. 964
+PROPELLER CONSTANT SPEED GOVERNORp. 964
REMOVALp. 964
INSTALLATIONp. 964
CONSTANT SPEED GOVERNOR ADJUSTMENTSp. 965
+PROPELLER OVERSPEED GOVERNORp. 966
REMOVALp. 966
INSTALLATIONp. 966
OVERSPEED GOVERNOR OPERATIONAL CHECKSp. 966
+PROPELLER SYNCHROPHASER (WOODWARD TYPE I)p. 967
DESCRIPTIONp. 967
FUNCTIONAL TESTp. 968
TROUBLESHOOTING WITH MINIMUM FIELD EQUIPMENTp. 968
GROUND CHECKp. 968
FLIGHT CHECKSp. 972
MAINTENANCEp. 974
+TRIMMER ASSEMBLYp. 974
REMOVAL OF TRIMMER ASSEMBLYp. 974
INSTALLATION OF TRIMMER ASSEMBLYp. 975
SYNCHROPHASER RIGGINGp. 976
+ACTUATORp. 976
REMOVAL OF ACTUATORp. 977
INSTALLATION OF ACTUATORp. 977
SERVICE OF ACTUATORp. 977
+CONTROL BOXp. 977
REMOVAL OF CONTROL BOXp. 977
INSTALLATION OF CONTROL BOXp. 977
TEST EQUIPMENTp. 978
BENCH TESTING THE ACTUATORp. 979
MAGNETIC PHASE PICKUP REMOVAL, INSTALLATION AND ADJUSTMENTp. 979
+CHAPTER 70 – STANDARD PRACTICES ENGINESp. 985
TABLE OF CONTENTSp. 986
STANDARD PRACTICES – ENGINEp. 987
+CHAPTER 71 – POWER PLANTp. 988
TABLE OF CONTENTSp. 989
+GENERALp. 990
DESCRIPTION AND OPERATIONp. 990
TROUBLESHOOTINGp. 991
ENGINE REMOVALp. 995
ENGINE BUILDUPp. 998
ENGINE INSTALLATIONp. 998
ENGINE DEPRESERVATIONp. 999
ENGINE MOTORING RUNp. 1000
ENGINE GROUND CHECK AND SAFETY PRECAUTIONSp. 1000
+COWLINGp. 1001
REMOVAL OF COWLINGp. 1001
CLEANING, INSPECTION AND REPAIR OF COWLINGp. 1003
INSTALLATION OF COWLINGp. 1003
+MOUNTSp. 1003
REPLACEMENT OF SHOCK MOUNTSp. 1004
+FIRE SEALSp. 1004
+CHAPTER 72 – ENGINE-TURBO-PROPp. 1005
TABLE OF CONTENTSp. 1006
GENERALp. 1007
+CHAPTER 73 – ENGINE FUEL SYSTEMp. 1008
TABLE OF CONTENTSp. 1009
GENERALp. 1011
+DISTRIBUTIONp. 1011
FUEL LINESp. 1011
ENGINE DRIVEN FUEL PUMPp. 1011
+FUEL MANIFOLDp. 1011
FUEL MANIFOLD ADAPTER REMOVAL AND INSTALLATIONp. 1013
FUNCTIONAL CHECK OF FUEL MANIFOLD ASSEMBLIESp. 1013
OIL-TO-FUEL HEATERp. 1015
+FUEL SCAVENGE SYSTEMp. 1015
SERVICING FUEL SCAVENGE PUMPp. 1017
+CONTROLLINGp. 1017
+FUEL CONTROL UNITp. 1017
REMOVAL OF FUEL CONTROL UNITp. 1017
PREPARATION FOR SHIPPINGp. 1018
PREPARATION OF FUEL CONTROL UNIT FOR SERVICE – OFF ENGINEp. 1018
INSTALLATION OF FUEL CONTROL UNITp. 1020
PREPARATION OF FUEL CONTROL UNIT FOR SERVICE – ON ENGINEp. 1020
FUEL CONTROL UNIT CHECKS AND ADJUSTMENTSp. 1020
+INDICATINGp. 1023
+FUEL FLOW INDICATING SYSTEMp. 1023
REMOVAL OF FUEL FLOW TRANSMITTERp. 1023
INSTALLATION OF FUEL FLOW TRANSMITTERp. 1023
REMOVAL AND INSTALLATION OF FUEL FLOW INDICATORp. 1023
+FUEL PRESSURE INDICATING SYSTEMp. 1024
REMOVAL OF FUEL PRESSURE TRANSMITTERp. 1024
INSTALLATION OF FUEL PRESSURE TRANSMITTERp. 1024
REMOVAL AND INSTALLATION OF FUEL PRESSURE INDICATORp. 1024
FUEL CONSUMED TOTALIZERp. 1024
+CHAPTER 74 – IGNITIONp. 1050
TABLE OF CONTENTSp. 1051
+GENERALp. 1052
DESCRIPTION AND OPERATIONp. 1052
+ELECTRICAL POWER SUPPLYp. 1052
CHECKING IGNITION SYSTEMp. 1053
DRY MOTORING RUNp. 1053
IGNITION EXCITER REPLACEMENTp. 1054
+DISTRIBUTIONp. 1054
+SPARK IGNITERp. 1054
REMOVAL OF SPARK IGNITERp. 1055
CLEANING OF SPARK IGNITERp. 1055
INSPECTION OF SPARK IGNITERp. 1056
INSTALLATION OF SPARK IGNITERp. 1057
+IGNITION CABLESp. 1057
REMOVAL OF IGNITION CABLESp. 1057
CLEANING OF IGNITION CABLESp. 1058
INSPECTION OF IGNITION CABLESp. 1058
INSTALLATION OF IGNITION CABLESp. 1058
+SWITCHINGp. 1059
+IGNITION CUTOFF SWITCHp. 1059
REMOVAL OF IGNITION CUTOFF SWITCHp. 1059
INSTALLATION OF IGNITION CUTOFF SWITCHp. 1059
ADJUSTMENT OF IGNITION CUTOFF SWITCHp. 1060
+AUTO IGNITION SYSTEM (OPTIONAL)p. 1060
DESCRIPTIONp. 1060
TEST OF AUTO IGNITION SYSTEMp. 1060
+CHAPTER 75 – AIRp. 1062
TABLE OF CONTENTSp. 1063
GENERALp. 1064
+CHAPTER 76 – ENGINE CONTROLSp. 1065
TABLE OF CONTENTSp. 1066
+GENERALp. 1067
DESCRIPTION AND OPERATIONp. 1067
+POWER CONTROLSp. 1067
+POWER LEVER CONTROL CABLEp. 1067
POWER LEVER CONTROL CABLE REMOVAL AND INSTALLATIONp. 1067
POWER LEVER CONTROL CABLE HANDLING AND STORAGEp. 1071
ENGINE CONTROL ADJUSTMENTSp. 1072
+POWER LEVERp. 1072
POWER LEVER ADJUSTMENTp. 1072
FUEL CONTROL UNIT TO FUEL CONTROL ACTUATING LEVER ADJUSTMENTp. 1073
THROTTLE CONTROL CABLE TO POWER LEVER ARM ADJUSTMENTp. 1074
+PROPELLER PITCH CONTROL LEVERp. 1075
PROPELLER PITCH CONTROL LEVER ADJUSTMENTp. 1075
BETA VALVE ADJUSTMENTp. 1075
LOW PITCH STOP SWITCH ADJUSTMENTp. 1075
PROPELLER GOVERNOR INTERCONNECTING ROD TO PROPELLER PUSH-PULL CABLE ADJUSTMENTp. 1077
PUSH-PULL CABLE TO CAM BOX ADJUSTMENTp. 1077
PROPELLER REVERSE SWITCH ADJUSTMENTp. 1077
REVERSE NOT READY SWITCH ADJUSTMENTp. 1077
+CONDITION LEVERp. 1078
CONDITION LEVER ADJUSTMENTp. 1078
ENGINE IDLE AND POWER ADJUSTMENTSp. 1078
+ENGINE GROUND TESTINGp. 1086
ENGINE GROUND PERFORMANCE CHECKp. 1086
+CHAPTER 77 – ENGINE INDICATINGp. 1090
TABLE OF CONTENTSp. 1091
GENERALp. 1092
+POWERp. 1092
+TORQUE PRESSURE INDICATING SYSTEM (BENDIX)p. 1092
DESCRIPTIONp. 1092
CALIBRATIONp. 1092
+TORQUE PRESSURE INDICATING SYSTEM (WESTON KULITE)p. 1095
DESCRIPTIONp. 1095
SYSTEM CALIBRATION TESTp. 1095
TORQUEMETER TRANSDUCER TEST (WESTON KULITE)p. 1097
+TACHOMETER-GENERATORS (PROPELLER AND GAS GENERATOR)p. 1098
DESCRIPTIONp. 1098
REMOVAL AND INSTALLATIONp. 1098
+TEMPERATUREp. 1098
+INTER-TURBINE TEMPERATURE SENSING SYSTEM (ITT)p. 1098
RESISTANCE CHECK OF I.T.T. SYSTEMp. 1099
CALIBRATION CHECK OF INTER-TURBINE TEMPERATURE SYSTEMp. 1102
+CHAPTER 79 – OIL SYSTEMp. 1103
TABLE OF CONTENTSp. 1104
+GENERALp. 1105
+DISTRIBUTIONp. 1105
+OIL COOLERp. 1105
REMOVAL OF OIL COOLERp. 1105
INSTALLATION OF OIL COOLERp. 1105
OIL FILTER ELEMENT MAINTENANCEp. 1108
+OIL COOLER EXHAUST DOORp. 1108
REMOVAL OF OIL COOLER DOOR TRANSMISSIONp. 1108
CLEANING, INSPECTION AND REPAIR OF OIL COOLER DOOR TRANSMISSIONp. 1109
INSTALLATION OF OIL COOLER DOOR TRANSMISSIONp. 1111
ADJUSTMENT OF THE OIL COOLER DOORp. 1111
+OIL-TO-FUEL HEATERp. 1111
REMOVAL OF OIL-TO-FUEL HEATERp. 1111
INSPECTION OF OIL-TO-FUEL HEATERp. 1112
INSTALLATION OF OIL-TO-FUEL HEATERp. 1112
+INDICATINGp. 1112
CALIBRATION OF ENGINE OIL PRESSURE INDICATING SYSTEMp. 1112
CHAPTER 80 – STARTINGp. 1116
+CHAPTER 91 – CHARTS AND WIRING DIAGRAMSp. 1118
TABLE OF CONTENTSp. 1119
+GENERALp. 1120
CONSUMABLE MATERIALSp. 1120
TORQUE REQUIREMENTSp. 1133
LUBRICATION OF THREADSp. 1136
LUBRICATION OF GASKETS AND SEALSp. 1136
CONVERSION CHARTSp. 1136
DECIMAL CONVERSIONp. 1137
ELECTRICAL WIRE CODING AND SYMBOLSp. 1144
ELECTRICAL SCHEMATIC INDEXp. 1146
+CHAPTER 95 – SPECIAL PURPOSE EQUIPMENTp. 1175
TABLE OF CONTENTSp. 1176
GENERALp. 1177
+TOOLS AND TEST EQUIPMENTp. 1177
CONSTRUCTION OF TIRE EQUIPMENTp. 1187
Special Tools and Test Equipment
The special purpose equipment chapter provides illustrations and specifications for fabricated and purchased special tools, including jack stands, tail stands, rigging tools for aileron, elevator, and rudder, flap transmission tools, emergency gear extension test fittings, and various test equipment. This information allows technicians to fabricate or procure the correct tooling for specific maintenance tasks.
Why This Manual Matters
Proper maintenance of the Piper PA-31T3 T-1040 requires access to the correct procedures, specifications, and tolerances. This maintenance manual provides the detailed information needed to perform inspections, troubleshoot system malfunctions, remove and install components, and verify proper operation after repair. The troubleshooting charts throughout each chapter help isolate problems quickly and systematically. The torque values, wear limits, and service tolerances ensure that repairs meet the manufacturer’s standards. The lubrication charts specify the correct lubricants and intervals for every grease fitting and moving component. The rigging and adjustment procedures ensure that flight controls, landing gear, and powerplant controls function correctly. Whether you are performing a 100-hour inspection, troubleshooting a landing gear issue, servicing the oxygen system, or repairing a fuel leak, this manual is an essential resource.
Instant PDF Delivery
This Piper PA-31T3 T-1040 maintenance manual is delivered as an instant PDF download after payment. No shipping, no waiting. The file can be viewed on any device, including computers, tablets, and smartphones, and can be printed for use in the hangar. The complete manual is contained in a single PDF file, making it easy to search, navigate, and store. Whether you are a professional aviation mechanic, an aircraft owner performing preventive maintenance, or a student learning about the T-1040, this manual provides the technical information you need.
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