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Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual – 2007 PDF Download

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Complete Piper Saratoga II HP/TC maintenance manual covering PA-32R-301 and PA-32R-301T aircraft. 1,754 pages of maintenance, repair, inspection, and troubleshooting procedures. Instant PDF download.

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Description

Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual – 2007 Complete Revision

This is the complete Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual, Part Number 761-879, published February 9, 2007. This comprehensive airplane maintenance manual is the definitive reference for maintaining, inspecting, servicing, and repairing the Piper Saratoga II HP and Saratoga II TC aircraft. Whether you are performing routine inspections, troubleshooting systems, or conducting major repairs, this Piper Saratoga II HP/TC maintenance manual provides the procedures and specifications you need.

File Details

  • Manual Type: Airplane Maintenance Manual (Aerofiche)
  • Brand: Piper Aircraft
  • Models: PA-32R-301 Saratoga II HP, PA-32R-301T Saratoga II TC
  • Document Number: 761-879
  • Edition/Revision: Complete Revision, February 9, 2007
  • Language: English
  • Page Count: 1,754 pages
  • File Format: PDF
  • Publisher: The New Piper Aircraft, Inc., Vero Beach, Florida

Chapters Covered

  • Chapter 4 – Airworthiness Limitations
  • Chapter 5 – Time Limits / Maintenance Checks
  • Chapter 6 – Dimensions and Areas
  • Chapter 7 – Lifting and Shoring
  • Chapter 8 – Leveling and Weighing
  • Chapter 9 – Towing and Taxiing
  • Chapter 10 – Parking and Mooring
  • Chapter 11 – Placards and Markings
  • Chapter 12 – Servicing
  • Chapter 20 – Standard Practices – Airframe
  • Chapter 21 – Environmental Systems
  • Chapter 22 – Autoflight
  • Chapter 23 – Communications
  • Chapter 24 – Electrical Power
  • Chapter 25 – Equipment / Furnishings
  • Chapter 26 – Fire Protection
  • Chapter 27 – Flight Controls
  • Chapter 28 – Fuel
  • Chapter 29 – Hydraulic Power
  • Chapter 30 – Ice and Rain Protection
  • Chapter 31 – Indicating / Recording Systems
  • Chapter 32 – Landing Gear
  • Chapter 33 – Lights
  • Chapter 34 – Navigation
  • Chapter 35 – Oxygen (TC S/N’s 3257001 & UP Only)
  • Chapter 37 – Vacuum
  • Chapter 39 – Electrical / Electronic Panels
  • Chapter 51 – Structures
  • Chapter 52 – Doors
  • Chapter 53 – Fuselage
  • Chapter 55 – Stabilizers
  • Chapter 56 – Windows
  • Chapter 57 – Wings
  • Chapter 61 – Propellers
  • Chapter 70 – Standard Practices – Engine
  • Chapter 71 – Power Plant
  • Chapter 73 – Engine Fuel and Control
  • Chapter 74 – Ignition
  • Chapter 76 – Engine Controls
  • Chapter 77 – Engine Indicating
  • Chapter 78 – Exhaust
  • Chapter 79 – Oil
  • Chapter 80 – Starting
  • Chapter 81 – Turbines (TC S/N’s 3257001 & UP Only)
  • Chapter 91 – Charts & Wiring Diagrams

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œPiper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual – 2007 PDF Download” are as follows:

761-879 – SARATOGA II HP/TC MAINTENANCE MANUAL – PA-32R-301/301Tp. 1
AEROFICHE REVISION STATUSp. 3
INTRODUCTIONp. 5
LIST OF EFFECTIVE PAGESp. 5
TABLE OF CONTENTSp. 7
INTRODUCTIONp. 9
INSTRUCTIONS FOR CONTINUED AIRWORTHINESSp. 9
GENERALp. 9
EFFECTIVITYp. 9
SERIAL NUMBER EXPLANATIONp. 10
ASSIGNMENT OF SUBJECT MATERIALp. 10
PAGINATIONp. 11
AEROFICHE EFFECTIVITYp. 11
IDENTIFYING REVISED MATERIALp. 11
INDEXINGp. 11
LIST OF EFFECTIVE PAGESp. 11
WARNINGS, CAUTIONS AND NOTESp. 12
ACCIDENT/INCIDENT REPORTINGp. 12
SUPPLEMENTARY PUBLICATIONSp. 12
PIPER PUBLICATIONSp. 12
VENDOR PUBLICATIONSp. 12
CHAPTER/SECTION INDEX GUIDEp. 19
INDEXp. 25
CHAPTER 4 – AIRWORTHINESS LIMITATIONSp. 33
LIST OF EFFECTIVE PAGESp. 35
TABLE OF CONTENTSp. 37
AIRWORTHINESS LIMITATIONSp. 39
LIMITATIONSp. 39
INSPECTIONSp. 39
LIFE LIMITED PARTS MARKING AND DISPOSITIONp. 39
CHAPTER 5 – TIME LIMITS/MAINTENANCE CHECKSp. 41
LIST OF EFFECTIVE PAGESp. 43
TABLE OF CONTENTSp. 45
GENERALp. 47
TIME LIMITSp. 49
SCHEDULED MAINTENANCEp. 51
DESCRIPTIONp. 51
DEFINITIONSp. 51
INSPECTION REQUIREMENTSp. 53
ANNUAL / 100 HOUR INSPECTIONp. 53
PROGRESSIVE INSPECTIONp. 53
OVERLIMITS INSPECTIONp. 53
ANNUAL / 100 HOUR INSPECTION PROCEDUREp. 54
SCHEDULED MAINTENANCE – SARATOGA II HPp. 57
PROPELLER GROUPp. 57
ENGINE GROUPp. 57
CABIN AND COCKPIT GROUPp. 59
FUSELAGE AND EMPENNAGE GROUPp. 60
WING GROUPp. 61
LANDING GEAR GROUPp. 62
SPECIAL INSPECTIONSp. 63
OPERATIONAL INSPECTIONp. 63
GENERALp. 64
NOTESp. 65
SCHEDULED MAINTENANCE – SARATOGA II TCp. 71
PROPELLER GROUPp. 71
ENGINE GROUPp. 71
TURBOCHARGER GROUPp. 73
CABIN AND COCKPIT GROUPp. 73
FUSELAGE AND EMPENNAGE GROUPp. 74
WING GROUPp. 76
LANDING GEAR GROUPp. 76
SPECIAL INSPECTIONSp. 77
OPERATIONAL INSPECTIONp. 77
GENERALp. 78
NOTESp. 79
SPECIAL INSPECTIONSp. 85
PER FLIGHT HOURp. 85
PER CALENDAR YEARp. 87
SPECIFIC OPERATION / OPERATING ENVIRONMENTp. 90
HIGH DUST OR INDUSTRIAL POLLUTIONp. 90
HIGH SALT OR HIGH HUMIDITYp. 91
OPERATION IN EXTREME COLDp. 91
OPERATION FROM SOFT OR UNUSUAL TERRAINp. 92
UNSCHEDULED MAINTENANCE CHECKSp. 95
LIGHTNING STRIKEp. 95
ENGINE OVERSPEED, OVERTEMP, OVERTORQUE, OR SUDDEN STOPPAGEp. 96
SEVERE TURBULENCE, HARD OR OVERWEIGHT LANDINGp. 96
FLAPS EXTENDED ABOVE MAXIMUM FLAP EXTENSION SPEED (VFE)p. 97
FLOOD DAMAGE, IMMERSION IN WATERp. 98
CHAPTER 6 – DIMENSIONS AND AREASp. 105
LIST OF EFFECTIVE PAGESp. 107
TABLE OF CONTENTSp. 109
GENERALp. 111
LEADING PARTICULARS AND PRINCIPAL DIMENSIONSp. 112
STATION REFERENCE LINESp. 114
ACCESS AND INSPECTION PROVISIONSp. 114
CHAPTER 7 – LIFTING AND SHORINGp. 119
LIST OF EFFECTIVE PAGESp. 121
TABLE OF CONTENTSp. 123
JACKINGp. 125
CHAPTER 8 – LEVELING AND WEIGHINGp. 127
LIST OF EFFECTIVE PAGESp. 129
TABLE OF CONTENTSp. 131
WEIGHINGp. 133
LEVELINGp. 135
CHAPTER 9 – TOWING AND TAXIINGp. 137
LIST OF EFFECTIVE PAGESp. 139
TABLE OF CONTENTSp. 141
TOWINGp. 143
TAXIINGp. 145
CHAPTER 10 – PARKING AND MOORINGp. 147
LIST OF EFFECTIVE PAGESp. 149
TABLE OF CONTENTSp. 151
PARKINGp. 153
PARKINGp. 153
LOCKING AIRPLANEp. 153
MOORINGp. 155
CHAPTER 11 – REQUIRED PLACARDSp. 157
LIST OF EFFECTIVE PAGESp. 159
TABLE OF CONTENTSp. 161
EXTERIOR PLACARDS AND MARKINGSp. 163
INTERIOR PLACARDSp. 167
OVERVIEWp. 167
MEYERCORD DECALSp. 167
CHAPTER 12 – SERVICINGp. 177
LIST OF EFFECTIVE PAGESp. 179
TABLE OF CONTENTSp. 181
GENERALp. 183
AIRCRAFT FINISH CAREp. 183
POLYURETHANE ENAMELp. 183
DUPONT IMRON 6000 PAINT SYSTEMp. 183
CLEANINGp. 184
CLEANINGp. 184
ENGINE COMPARTMENTp. 184
LANDING GEARp. 185
WINDSHIELD AND WINDOWSp. 185
HEADLINER, SIDE PANELS AND SEATSp. 186
CARPETSp. 186
TKS POROUS PANELS (IF INSTALLED)p. 186
REPLENISHINGp. 191
FUEL SYSTEMp. 192
FUEL FILTERp. 192
FUEL TANKSp. 192
FILLINGp. 192
DRAINING MOISTUREp. 192
DRAINING ENTIRELYp. 192
FLUSHING TANKS AND SELECTOR VALVEp. 193
OIL SYSTEMp. 193
OIL SUMPp. 194
DRAININGp. 194
FILLINGp. 194
OIL SCREEN (SUCTION)p. 194
RECOMMENDATIONS FOR CHANGING OILp. 194
OIL FILTERp. 195
LANDING GEARp. 195
SERVICING OLEO STRUTSp. 195
FILLING NOSE GEAR OLEO STRUTp. 196
FILLING MAIN GEAR OLEO STRUTp. 196
INFLATING OLEO STRUTSp. 197
BRAKE SYSTEMp. 198
FILLING BRAKE CYLINDER RESERVOIRp. 198
DRAINING BRAKE SYSTEMp. 198
TIRESp. 198
HYDRAULICS SYSTEMp. 199
BATTERYp. 199
OXYGEN SYSTEMp. 199
INADVERTENT ICE PROTECTION SYSTEM (TKS) (IF INSTALLED)p. 201
DEICING FLUID TANKp. 201
PUMP PRIMINGp. 202
TKS POROUS LEADING EDGE PANELSp. 202
SCHEDULED SERVICINGp. 205
ENGINE AIR FILTERp. 205
ALTERNATE AIR DOORp. 205
PROPELLERp. 206
ELECTRICAL SYSTEMp. 206
TIRE BALANCEp. 206
LUBRICATIONp. 208
APPLICATION OF GREASEp. 208
APPLICATION OF OILp. 208
LUBRICATION CHARTSp. 209
LANDING GEAR, MAINp. 210
LANDING GEAR, NOSEp. 212
CONTROL SYSTEM, PART 1p. 214
CONTROL SYSTEM, PART 2p. 216
CONTROL SYSTEM, PART 3p. 218
POWER PLANT AND PROPELLERp. 220
FUEL SELECTORp. 222
CABIN DOORS, BAGGAGE DOORS AND SEATSp. 223
AIR CONDITIONING CONDENSERp. 224
CHAPTER 20 – STANDARD PRACTICES -AIRFRAMEp. 259
LIST OF EFFECTIVE PAGESp. 261
TABLE OF CONTENTSp. 263
GENERALp. 265
DESCRIPTIONp. 265
TORQUE WRENCHESp. 265
INSTALLING ROD END BEARINGSp. 266
REMOVING CHERRYLOCK RIVETp. 267
IDENTIFICATION OF FLUID LINESp. 268
INSPECTION OF FLEXIBLE HOSESp. 268
FLARELESS TUBE ASSEMBLIESp. 271
SUPPORT CLAMPSp. 271
DYE PENETRANT INSPECTIONp. 272
NYLON TUBING COUPLINGSp. 272
PAINTINGp. 279
PAINTING SAFETYp. 279
POLYURETHANE PAINT SAFETYp. 279
PAINT APPLICATIONp. 280
PAINTING SEQUENCEp. 280
COLOR MATCHINGp. 280
TRIM AND REGISTRATION NUMBERSp. 280
PAINT SYSTEM COMPATIBILITYp. 281
COMMON PAINT TROUBLESp. 281
STORAGEp. 282
PAINTING FACILITYp. 282
AIRCRAFT FINISH CAREp. 282
CHAPTER 21 – ENVIRONMENTAL SYSTEMSp. 285
LIST OF EFFECTIVE PAGESp. 287
TABLE OF CONTENTSp. 289
GENERALp. 291
STANDARDp. 291
OPTIONALp. 291
DISTRIBUTIONp. 293
OVERHEAD VENT SYSTEMp. 293
HEATINGp. 299
DESCRIPTION AND OPERATIONp. 299
HEATER MAINTENANCEp. 301
COOLINGp. 303
FRESH AIR (STANDARD)p. 303
AIR CONDITIONING (OPTIONAL)p. 303
DESCRIPTION AND OPERATIONp. 303
TROUBLESHOOTINGp. 304
SERVICING COOLING SYSTEMp. 311
DEFINITIONSp. 311
SERVICE VALVESp. 311
MALFUNCTION DETECTIONp. 312
SPECIAL SERVICING PROCEDURESp. 315
REFRIGERANT SAFETY PRECAUTIONSp. 315
SYSTEM SERVICING PRECAUTIONSp. 316
SERVICING THE SYSTEM WITH A CHARGING STANDp. 317
DISCHARGINGp. 317
LEAK DETECTIONp. 319
EVACUATING THE SYSTEMp. 320
CHARGING THE SYSTEMp. 323
POST CHARGING OPERATIONAL CHECKp. 326
SERVICING THE SYSTEM WITH A MANIFOLD SETp. 327
TEST GAUGE AND MANIFOLD SETp. 327
LEAK DETECTIONp. 329
EVACUATING THE SYSTEMp. 330
CHARGING THE SYSTEM USING THE AIRPLANE COMPRESSORp. 331
POST CHARGING OPERATIONAL CHECKp. 331
ADDING PARTIAL CHARGE TO SYSTEMp. 332
COMPRESSORp. 333
COMPRESSOR SERVICEp. 333
REMOVALp. 333
INSTALLATIONp. 334
CHECKING COMPRESSOR OIL LEVELp. 334
DRIVE BELT SERVICEp. 337
REFRIGERANT LINES AND ROUTINGp. 345
RECEIVER – DEHYDRATORp. 345
REMOVALp. 345
INSTALLATIONp. 345
CONDENSERp. 346
REMOVALp. 346
INSTALLATIONp. 346
CONDENSER DOOR ACTUATORp. 346
CONDENSER ASSEMBLY RIGGINGp. 346
EXPANSION VALVEp. 348
REMOVALp. 348
INSTALLATIONp. 348
EVAPORATORp. 349
REMOVALp. 349
INSTALLATIONp. 350
PRESSURE RELIEF SWITCHp. 350
ELECTRICAL INSTALLATIONp. 351
ADJUSTMENT OF THROTTLE SWITCHp. 351
FUSE REPLACEMENTp. 351
ELECTRICAL SCHEMATICp. 351
CHAPTER 22 – AUTOFLIGHTp. 355
LIST OF EFFECTIVE PAGESp. 357
TABLE OF CONTENTSp. 359
AUTOPILOTp. 361
GENERALp. 361
S-TEC SYSTEM 55/55Xp. 361
S-TEC SYSTEM 55p. 361
S-TEC SYSTEM 55Xp. 361
DESCRIPTIONp. 365
TROUBLESHOOTINGp. 365
GPSSp. 365
SYSTEM OPERATIONp. 365
MAINTENANCEp. 366
POST-MAINTENANCE OPERATIONAL CHECKOUTp. 366
PANEL-MOUNTED COMPONENTSp. 368
COMPONENT LOCATORp. 368
TRIM MONITORp. 368
REMOVALp. 368
INSTALLATIONp. 368
PRESSURE TRANSDUCERp. 368
REMOVALp. 368
INSTALLATIONp. 368
ROLL SERVOp. 370
REMOVALp. 370
INSTALLATIONp. 370
TRIM SERVOp. 372
REMOVALp. 372
INSTALLATIONp. 374
PITCH SERVOp. 375
REMOVALp. 375
INSTALLATIONp. 375
SERVO CLUTCH TORQUE ADJUSTMENTp. 378
FLAP COMPENSATORp. 380
CHAPTER 23 – COMMUNICATIONSp. 383
LIST OF EFFECTIVE PAGESp. 385
TABLE OF CONTENTSp. 387
GENERALp. 389
RADIO MASTER SWITCHp. 389
AUDIO INTEGRATINGp. 391
GMA-340p. 391
REMOVAL AND INSTALLATIONp. 391
SYSTEM FUNCTIONAL TESTp. 391
ADJUSTMENTp. 393
STATIC DISCHARGINGp. 397
STATIC WICKSp. 397
BONDING STRAPSp. 397
CHAPTER 24 – ELECTRICAL POWERp. 399
LIST OF EFFECTIVE PAGESp. 401
TABLE OF CONTENTSp. 403
GENERALp. 405
DESCRIPTION AND OPERATIONp. 405
D.C. GENERATIONp. 407
ALTERNATOR SYSTEM (90 AMP ELECTROSYSTEMS)p. 407
DESCRIPTIONp. 407
PRECAUTIONSp. 410
TROUBLESHOOTINGp. 410
ON AIRCRAFT CHECKSp. 416
VISUAL INSPECTIONp. 416
AMMETER VALIDITY TESTp. 416
BATTERY SUPPLY VOLTAGE TESTp. 416
VOLTAGE OUTPUT NO-LOAD TESTp. 416
VOLTAGE OUTPUT LOAD TESTp. 417
ALTERNATORp. 419
REMOVALp. 419
INSTALLATIONp. 419
BELT TENSION ADJUSTMENTp. 419
BENCH TESTSp. 419
RECTIFIER GROUND AND POSITIVE DIODE TESTp. 419
STATOR GROUND AND NEGATIVE DIODE TESTp. 420
FIELD CIRCUIT OPEN OR GROUND TESTp. 420
STANDBY ALTERNATORp. 421
DESCRIPTIONp. 421
TROUBLESHOOTINGp. 422
INSPECTIONp. 422
SET POINT VOLTAGE CHECKp. 422
OVERVOLTAGE TESTp. 426
REPAIRp. 426
REMOVALp. 426
INSTALLATIONp. 427
BATTERYp. 428
REMOVALp. 428
INSTALLATIONp. 428
TESTINGp. 429
CHARGINGp. 429
CORROSION PREVENTIONp. 430
EMERGENCY BATTERYp. 431
CHECKING VOLTAGE REGULATORp. 431
14 VOLT REGULATORp. 431
28 VOLT REGULATORp. 432
CHECKING OVERVOLTAGE RELAYp. 433
14 VOLT OVERVOLTAGE RELAYp. 433
28 VOLT OVERVOLTAGE RELAYp. 433
EXTERNAL POWERp. 437
DESCRIPTIONp. 437
OPERATIONp. 437
ELECTRICAL LOAD DISTRIBUTIONp. 439
ELECTRICAL SYSTEM COMPONENT LOADSp. 439
14 VOLT SYSTEMSp. 439
28 VOLT SYSTEMSp. 439
CHAPTER 25 – EQUIPMENT / FURNISHINGSp. 475
LIST OF EFFECTIVE PAGESp. 477
TABLE OF CONTENTSp. 479
FLIGHT COMPARTMENTp. 481
PILOT'S SEAT LOCK AND RELEASE RIGGINGp. 481
LUMBAR SUPPORTp. 481
DESCRIPTIONp. 481
REMOVALp. 481
INSTALLATIONp. 483
CARPETSp. 483
RESTRAINT SYSTEMp. 484
INSPECTIONp. 484
INERTIAL REEL ADJUSTMENTp. 485
PASSENGER COMPARTMENTp. 489
ENTERTAINMENT/EXECUTIVE CONSOLEp. 489
REMOVALp. 489
INSTALLATIONp. 490
EMERGENCYp. 493
ARTEX ELT 110-4 EMERGENCY LOCATOR TRANSMITTERp. 493
DESCRIPTIONp. 493
BATTERYp. 493
REMOVALp. 493
INSTALLATIONp. 493
TESTINGp. 494
CHAPTER 26 – FIRE PROTECTIONp. 497
LIST OF EFFECTIVE PAGESp. 499
TABLE OF CONTENTSp. 501
EXTINGUISHINGp. 503
PORTABLE FIRE EXTINGUISHERp. 503
DESCRIPTIONp. 503
INSPECTIONp. 503
CHAPTER 27 – FLIGHT CONTROLSp. 507
LIST OF EFFECTIVE PAGESp. 509
TABLE OF CONTENTSp. 511
GENERALp. 513
DESCRIPTION AND OPERATIONp. 513
STANDARD PRACTICES AND PROCEDURESp. 513
CONTROL CABLE INSPECTIONp. 516
AILERON AND TABp. 523
TROUBLESHOOTINGp. 523
CONTROL COLUMNp. 523
REMOVALp. 523
INSTALLATIONp. 523
FLEX JOINT REPLACEMENTp. 527
CONTROL WHEELp. 528
AILERON CONTROL CABLESp. 530
REMOVALp. 530
INSTALLATIONp. 531
AILERON BELLCRANK ASSEMBLYp. 532
REMOVALp. 532
INSTALLATIONp. 533
RIGGING AND ADJUSTMENTp. 533
RUDDER AND TABp. 541
TROUBLESHOOTINGp. 541
RUDDER CONTROL CABLESp. 542
REMOVALp. 542
INSTALLATIONp. 544
RIGGING AND ADJUSTMENTp. 545
RUDDER TRIM CONTROLp. 546
REMOVALp. 546
INSTALLATIONp. 547
RIGGING AND ADJUSTMENTp. 548
RUDDER AND STEERING PEDAL ASSEMBLYp. 548
REMOVALp. 548
INSTALLATIONp. 550
STABILATOR AND TABp. 555
TROUBLESHOOTINGp. 555
STABILATOR CONTROL CABLESp. 557
REMOVALp. 557
INSTALLATIONp. 559
RIGGING AND ADJUSTMENTp. 560
STABILATOR TRIM CONTROLSp. 562
FORWARD ASSEMBLYp. 562
REMOVALp. 562
INSTALLATIONp. 565
AFT ASSEMBLYp. 566
REMOVALp. 566
INSTALLATIONp. 567
RIGGING AND ADJUSTMENTp. 567
STALL WARNING SYSTEMp. 569
DESCRIPTION AND OPERATIONp. 569
FUNCTIONAL TESTSp. 569
GROUND CHECKp. 569
FLIGHT TEST PROCEDUREp. 569
LIFT DETECTORSp. 570
REMOVALp. 570
INSTALLATIONp. 570
ADJUSTMENTp. 570
FLAPSp. 573
TROUBLESHOOTINGp. 573
WING FLAP CONTROLSp. 573
REMOVALp. 573
INSTALLATIONp. 575
RIGGING AND ADJUSTMENTp. 576
FLAP TORQUE TUBE/PUSHROD DISTORTION INSPECTIONp. 579
CHAPTER 28 – FUELp. 583
LIST OF EFFECTIVE PAGESp. 585
TABLE OF CONTENTSp. 587
GENERALp. 589
DESCRIPTIONp. 589
TROUBLESHOOTINGp. 589
STORAGEp. 595
FUEL SYSTEM INSPECTIONp. 595
FUEL TANKS – INBOARD (ALUMINUM)p. 595
REMOVALp. 595
INSTALLATIONp. 595
FUEL TANK / WING SPAR CORROSION INSPECTIONp. 596
FUEL CELLS – OUTBOARD (BLADDER-TYPE)p. 598
REMOVALp. 598
CLEANINGp. 598
INSPECTIONp. 598
INSTALLATIONp. 600
HANDLING AND STORAGEp. 600
REPAIRp. 601
MOLDED NIPPLE FITTINGS INSTALLATIONp. 604
ACCESSORY REPLACEMENTp. 604
TESTINGp. 605
LOCKING FUEL CAPp. 606
DISASSEMBLYp. 606
ASSEMBLYp. 606
DISTRIBUTIONp. 609
CLEANING FUEL SYSTEMp. 609
CLEANING FILTER ASSEMBLYp. 609
FUEL SELECTOR VALVE AND FILTER ASSEMBLYp. 610
REMOVALp. 610
INSTALLATIONp. 610
FLUSH LINESp. 611
ELECTRIC FUEL PUMPp. 611
INSPECTIONp. 611
REMOVALp. 611
INSTALLATIONp. 611
INDICATINGp. 613
STANDARD INSTALLATIONp. 613
FUEL QUANTITY SENDER AND GAUGE CHECKp. 613
FUEL QUANTITY GAUGE BENCH TEST/ADJUSTMENTp. 615
AVIDYNE ENTEGRA EFIS INSTALLATIONp. 621
GARMIN 1000 EFIS INSTALLATIONp. 622
CHAPTER 29 – HYDRAULIC POWERp. 627
LIST OF EFFECTIVE PAGESp. 629
TABLE OF CONTENTSp. 631
GENERALp. 633
DESCRIPTIONp. 633
TROUBLESHOOTINGp. 635
MAINp. 639
HYDRAULIC PUMPp. 639
REMOVALp. 639
INSTALLATIONp. 639
FIELD SERVICEp. 639
DISASSEMBLYp. 639
ASSEMBLYp. 642
HYDRAULIC LINESp. 642
REMOVAL AND INSTALLATIONp. 642
SERVICING HYDRAULIC PUMP/RESERVOIRp. 643
TESTING HYDRAULIC SYSTEMp. 643
CHAPTER 30 – ICE AND RAIN PROTECTIONp. 677
LIST OF EFFECTIVE PAGESp. 679
TABLE OF CONTENTSp. 681
GENERALp. 683
STANDARDp. 683
OPTIONALp. 683
AIRFOILp. 685
INADVERTENT ICE PROTECTION SYSTEM (TKS) (OPTIONAL)p. 685
DESCRIPTIONp. 685
TROUBLESHOOTINGp. 686
50 HOUR INSPECTIONp. 686
ANNUAL INSPECTIONp. 686
TESTINGp. 689
COMPONENTSp. 691
POROUS PANELSp. 691
PUMPp. 699
FLUID TANKp. 701
FLUID TANK STRAINERp. 703
FLUID QUANTITY SENDERp. 704
FLUID QUANTITY INDICATORp. 705
FILTERp. 706
PROPORTIONING UNITSp. 707
TUBINGp. 712
ELECTRICALp. 712
PITOT AND STATICp. 715
WINDOWS AND WINDSHIELDp. 719
HEATED WINDSHIELD PANELp. 719
REMOVAL AND INSTALLATIONp. 719
PROPELLERp. 723
INADVERTENT ICE PROTECTION SYSTEM (TKS) (OPTIONAL)p. 723
DESCRIPTIONp. 723
TROUBLESHOOTINGp. 723
COMPONENTSp. 724
SLINGER RINGp. 724
PROPELLER BLADE FEED TUBESp. 724
GROOVED RUBBER BOOTSp. 726
CHAPTER 31 – INDICATING / RECORDING SYSTEMSp. 731
LIST OF EFFECTIVE PAGESp. 733
TABLE OF CONTENTSp. 735
CENTRAL WARNING SYSTEMSp. 737
DESCRIPTION AND OPERATIONp. 737
TROUBLESHOOTINGp. 737
ANNUNCIATOR PANELp. 741
CHAPTER 32 – LANDING GEARp. 751
LIST OF EFFECTIVE PAGESp. 753
TABLE OF CONTENTSp. 755
GENERALp. 759
DESCRIPTION AND OPERATIONp. 759
TROUBLESHOOTINGp. 760
MAIN GEARp. 769
MAIN GEAR OLEOp. 769
DISASSEMBLYp. 769
CLEANING, INSPECTION AND REPAIRp. 769
ASSEMBLYp. 772
MAIN LANDING GEARp. 773
REMOVALp. 773
CLEANING, INSPECTION AND REPAIRp. 773
INSTALLATIONp. 776
ADJUSTMENTp. 777
ALIGNMENTp. 780
MAIN GEAR DOOR ASSEMBLYp. 781
REMOVALp. 781
INSTALLATIONp. 781
NOSE GEARp. 787
NOSE GEAR OLEOp. 787
DISASSEMBLYp. 787
CLEANING, INSPECTION AND REPAIRp. 787
ASSEMBLYp. 790
NOSE LANDING GEAR ASSEMBLYp. 791
REMOVALp. 791
CLEANING, INSPECTION AND REPAIRp. 793
INSTALLATIONp. 794
ADJUSTMENT/GEAR UP STOP AND SHIMMY DAMPENERp. 796
ALIGNMENT/STEERING ADJUSTMENTp. 796
NOSE GEAR DOOR ASSEMBLYp. 799
REMOVALp. 799
CLEANING, INSPECTION AND REPAIRp. 799
INSTALLATIONp. 799
ADJUSTMENTp. 799
EXTENSION AND RETRACTIONp. 807
TROUBLESHOOTINGp. 807
FUNCTIONAL TESTp. 813
LANDING GEAR ACTUATING CYLINDERSp. 817
LANDING GEAR FREE-FALL VALVE ASSEMBLYp. 821
REMOVALp. 821
INSTALLATIONp. 822
INSPECTION AND REPAIRp. 822
WHEELS AND BRAKESp. 825
WHEELSp. 825
NOSE WHEEL ASSEMBLYp. 825
REMOVAL AND DISASSEMBLYp. 825
INSPECTIONp. 826
ASSEMBLY AND INSTALLATIONp. 826
MAIN WHEEL ASSEMBLYp. 826
REMOVAL AND DISASSEMBLYp. 826
INSPECTIONp. 826
ASSEMBLY AND INSTALLATIONp. 827
REPAIRp. 828
BEARING CUP REPLACEMENTp. 828
BRAKESp. 828
BRAKE ADJUSTMENT AND LINING TOLERANCEp. 828
WHEEL BRAKE ASSEMBLYp. 828
REMOVAL AND DISASSEMBLYp. 828
CLEANING, INSPECTION AND REPAIRp. 831
ASSEMBLY AND INSTALLATIONp. 832
HAND/PARKING BRAKE MASTER CYLINDERp. 832
REMOVALp. 832
DISASSEMBLYp. 832
CLEANING, INSPECTION AND REPAIRp. 832
ASSEMBLYp. 833
INSTALLATIONp. 832
TOE BRAKE CYLINDER(S)p. 834
REMOVALp. 834
DISASSEMBLYp. 834
CLEANING, INSPECTION AND REPAIRp. 836
ASSEMBLYp. 836
INSTALLATIONp. 836
BRAKE SYSTEM LEAK CHECKp. 836
BLEEDING BRAKESp. 837
GRAVITY PROCEDUREp. 837
PRESSURE PROCEDUREp. 838
AFTER A UNIT HAS BEEN CHANGEDp. 838
POSITION AND WARNINGp. 841
LANDING GEAR LIMIT SWITCHESp. 841
ADJUSTMENT OF NOSE GEAR UP LIMIT SWITCHp. 841
ADJUSTMENT OF NOSE GEAR DOWN LIMIT SWITCHp. 842
ADJUSTMENT OF MAIN GEAR UP LIMIT SWITCHp. 842
ADJUSTMENT OF MAIN GEAR DOWN LIMIT SWITCHp. 842
ADJUSTMENT OF LANDING GEAR SAFETY SWITCHp. 843
LANDING GEAR UP/POWER REDUCED WARNING SWITCHp. 844
REMOVALp. 844
INSTALLATIONp. 844
ADJUSTMENTp. 844
OPERATIONAL CHECK OF RETRACTABLE LANDING GEAR AND FLAP WARNING SYSTEMSp. 845
NORMAL LANDING GEAR EXTENSION AND RETRACTIONp. 845
EMERGENCY GEAR EXTENSIONp. 846
GEAR WARNING HORNp. 846
FLAP / LANDING GEAR POSITION WARNING HORNp. 846
CHAPTER 33 – LIGHTSp. 849
LIST OF EFFECTIVE PAGESp. 851
TABLE OF CONTENTSp. 853
GENERALp. 855
DESCRIPTION AND OPERATIONp. 855
TROUBLESHOOTINGp. 855
FLIGHT COMPARTMENTp. 857
INSTRUMENT POST AND OVERHEAD MAP / FLOOD LIGHTSp. 857
DIMMER CONTROL ASSEMBLYp. 857
REMOVALp. 857
INSTALLATIONp. 857
ANNUNCIATOR PANELp. 857
LAMP REPLACEMENTp. 857
EXTERIORp. 859
DESCRIPTIONp. 859
NOSE GEAR LANDING / TAXI LIGHTp. 859
REMOVALp. 859
INSTALLATIONp. 859
WING TIP LANDING / TAXI LIGHTSp. 860
REMOVALp. 860
INSTALLATIONp. 860
ADJUSTMENTp. 860
WING LEADING EDGE LANDING / TAXI LIGHTSp. 861
REMOVALp. 861
INSTALLATIONp. 861
ADJUSTMENTp. 861
RECOGNITION LIGHTSp. 867
NAVIGATION LIGHTSp. 867
ANTI-COLLISION STROBE LIGHTp. 868
REMOVALp. 868
INSTALLATIONp. 868
STROBE POWER SUPPLYp. 868
REMOVALp. 868
INSTALLATIONp. 868
TROUBLESHOOTING PROCEDUREp. 868
CHAPTER 34 – NAVIGATIONp. 905
LIST OF EFFECTIVE PAGESp. 907
TABLE OF CONTENTSp. 909
GENERALp. 913
FLIGHT ENVIRONMENT DATAp. 915
PITOT / STATIC SYSTEMp. 915
VERTICAL SPEED INDICATORp. 920
DESCRIPTIONp. 920
TROUBLESHOOTINGp. 920
ALTIMETERp. 921
DESCRIPTIONp. 921
TROUBLESHOOTINGp. 921
AIRSPEED INDICATORp. 922
DESCRIPTIONp. 922
TROUBLESHOOTINGp. 922
OUTSIDE AIR TEMPERATUREp. 923
ATTITUDE AND DIRECTIONp. 927
ATTITUDE INDICATORp. 927
DESCRIPTIONp. 927
TROUBLESHOOTINGp. 927
STANDBY ATTITUDE INDICATORp. 928
ELECTRONIC FLIGHT INSTRUMENT SYSTEM – AVIDYNEp. 929
DESCRIPTIONp. 929
MAINTENANCEp. 930
PRIMARY FLIGHT DISPLAY (PFD)p. 930
MULTIFUNCTION DISPLAY (MFD)p. 930
DATA ACQUISITION UNIT (DAU)p. 931
MAGNETOMETER / OAT SENSOR ASSEMBLYp. 931
COMPONENT LOCATORp. 932
MAGNETOMETER / OAT SENSOR ASSEMBLYp. 932
STANDBY ATTITUDE INDICATORp. 932
ELECTRONIC FLIGHT INSTRUMENT SYSTEM – GARMINp. 938
DESCRIPTIONp. 938
POWER DISTRIBUTIONp. 944
TROUBLESHOOTINGp. 944
RECOMMENDED TOOLSp. 945
INSPECTIONSp. 952
COMPONENTSp. 955
GENERALp. 955
GDU 1040p. 955
GMA 1347 AUDIO PANELp. 961
GIA 63W INTEGRATED AVIONICS UNITp. 963
GEA 71 ENGINE/AIRFRAME UNITp. 972
GTX 33 MODE S TRANSPONDERp. 974
GDC 74A DIGITAL AIR COMPUTERp. 976
GTP 59 OAT PROBEp. 976
GRS 77 ATTITUDE AND HEADING REFERENCE SYSTEMp. 978
GMU 44 MAGNETOMETERp. 981
GDL 69/69A DATA LINK UNITp. 982
CONFIGURATION MODULEp. 984
GEA 71 BACKSHELL THERMOCOUPLEp. 985
SPIDER GROUNDSp. 986
SHIELD BLOCK INSTALLATIONp. 987
POST-INSTALLATION SETUPp. 988
REQUIRED TEST EQUIPMENTp. 988
OPERATIONp. 988
CONFIGURATION MODE OVERVIEWp. 988
CONFIGURATION MODE NAVIGATORp. 994
POST INSTALLATION PROCEDURESp. 996
FINAL CONFIGURATION AND SETUP ITEMSp. 1007
SYSTEM TESTING AND CHECKOUTp. 1016
FINAL SYSTEM CHECKOUTp. 1034
DIRECTIONAL GYROp. 1043
DESCRIPTIONp. 1043
TROUBLESHOOTINGp. 1043
MAGNETIC HEADING SYSTEMS (1995-1998)p. 1044
MAGNETIC HEADING SYSTEMS (1999-2003)p. 1044
FLUX DETECTORp. 1044
REMOVALp. 1044
INSTALLATIONp. 1044
MAGNETIC HEADING COMPENSATION / CALIBRATIONp. 1046
REQUIRED EQUIPMENTp. 1046
PROCEDUREp. 1046
MAGNETIC HEADING SYSTEMS – AVIDYNE EFISp. 1048
MAGNETOMETER / OAT (MAG/OAT) ASSEMBLYp. 1048
REMOVALp. 1048
INSTALLATIONp. 1048
CALIBRATIONp. 1049
PFD – INERTIAL REFERENCE UNIT (IRU) CALIBRATIONp. 1049
PFD – MAGNETOMETER CALIBRATION (PREFERRED PROCEDURE)p. 1050
PFD – MAGNETOMETER CALIBRATION (ALTERNATE PROCEDURE)p. 1051
MAGNETIC HEADING SYSTEMS – GARMIN EFISp. 1052
DESCRIPTIONp. 1052
GRS 77/GMU 44 MAGNETIC CALIBRATIONp. 1052
MAGNETIC COMPASSp. 1054
DESCRIPTIONp. 1054
TROUBLESHOOTINGp. 1054
ADJUSTMENTp. 1054
TURN AND BANK INDICATORp. 1056
DESCRIPTIONp. 1056
TROUBLESHOOTINGp. 1056
DEPENDENT POSITION DETERMININGp. 1059
COM/NAV/GPSp. 1059
MAINTENANCEp. 1059
REMOVAL AND INSTALLATIONp. 1059
POST INSTALLATION SETUP PROCEDUREp. 1059
TRANSPONDERp. 1063
S/N’S 3246166 THRU 3246181, AND 3257144, 3257156 THRU 3257198p. 1063
MAINTENANCEp. 1063
REMOVAL AND INSTALLATIONp. 1063
S/N’S 3246182 AND UP; AND 3257199 AND UPp. 1063
MAINTENANCEp. 1063
REMOVAL AND INSTALLATIONp. 1063
POST INSTALLATION SETUPp. 1064
CHAPTER 35 – OXYGENp. 1071
LIST OF EFFECTIVE PAGESp. 1073
TABLE OF CONTENTSp. 1075
CREW / PASSENGERp. 1077
DESCRIPTION AND OPERATIONp. 1077
TROUBLESHOOTINGp. 1079
SERVICING THE OXYGENp. 1080
REFILLINGp. 1080
INSPECTIONSp. 1082
LEAK TESTSp. 1086
CLEANING AND PURGINGp. 1086
SWAGELOC FITTING INSTALLATIONp. 1087
APPLICATION OF TEFLON TAPE THREAD SEALANTp. 1089
OXYGEN SYSTEM COMPONENTSp. 1089
OXYGEN CYLINDERp. 1089
REMOVALp. 1089
INSTALLATIONp. 1090
RECHARGE VALVEp. 1092
REMOVALp. 1092
INSTALLATIONp. 1092
PRESSURE GAUGEp. 1093
REMOVALp. 1093
INSTALLATIONp. 1093
OUTLETSp. 1094
REMOVALp. 1094
INSTALLATIONp. 1094
OXYGEN ON/OFF CONTROLp. 1095
REMOVALp. 1095
INSTALLATIONp. 1095
CHAPTER 37 – VACUUMp. 1131
LIST OF EFFECTIVE PAGESp. 1133
TABLE OF CONTENTSp. 1135
GENERALp. 1137
DESCRIPTION AND OPERATIONp. 1137
TROUBLESHOOTINGp. 1137
DISTRIBUTIONp. 1141
HOSES AND CLAMPSp. 1141
GYRO FILTERp. 1141
VACUUM PUMPp. 1142
INSPECTIONp. 1142
REMOVALp. 1143
INSTALLATIONp. 1143
REPLACING PUMP FITTINGSp. 1143
VACUUM REGULATORp. 1144
SERVICE TIPSp. 1144
ADJUSTMENTp. 1144
REMOVALp. 1144
INSTALLATIONp. 1144
INDICATINGp. 1147
VACUUM GAUGEp. 1147
SERVICE TIPSp. 1147
HP S/N’S 3246001 THRU 3246087 ONLYp. 1147
HP S/N’S 3246088 & UP AND TC S/N’S 3257001 & UPp. 1147
REMOVAL AND INSTALLATIONp. 1147
VACUUM INOP SENSOR/SWITCHp. 1148
REMOVALp. 1148
INSTALLATIONp. 1148
CHAPTER 39 – ELECTRICAL / ELECTRONIC PANELSp. 1151
LIST OF EFFECTIVE PAGESp. 1153
TABLE OF CONTENTSp. 1155
INSTRUMENT AND CONTROL PANELSp. 1157
GENERALp. 1157
FACE-MOUNTED INSTRUMENTSp. 1157
REMOVALp. 1157
INSTALLATIONp. 1157
RACK-MOUNTED AVIONICSp. 1157
REMOVALp. 1157
INSTALLATIONp. 1158
CIRCUIT BREAKER PANELp. 1158
REMOVALp. 1158
INSTALLATIONp. 1158
SWITCHESp. 1159
OVERHEAD SWITCH PANELp. 1159
REMOVALp. 1159
SWITCH REPLACEMENTp. 1159
INSTALLATIONp. 1159
ROCKER-TYPE SWITCHESp. 1159
REMOVALp. 1159
INSTALLATIONp. 1159
PUSH ON – PUSH OFF SWITCHESp. 1160
REMOVALp. 1160
INSTALLATIONp. 1160
CHAPTER 51 – STRUCTURESp. 1163
LIST OF EFFECTIVE PAGESp. 1165
TABLE OF CONTENTSp. 1167
GENERALp. 1169
INVESTIGATION, CLEAN UP AND AERODYNAMIC SMOOTHNESSp. 1173
CORROSION CONTROLp. 1173
FORMS OF CORROSIONp. 1173
CONDITIONS AFFECTING CORROSIONp. 1173
INSPECTIONp. 1175
CORROSION REMOVAL AND CONTROLp. 1175
CORROSION PRONE AREASp. 1176
REPAIRSp. 1181
FIBERGLASS REPAIRSp. 1181
TOUCH-UP AND SURFACE REPAIRSp. 1181
FRACTURE AND PATCH REPAIRSp. 1182
THERMOPLASTIC REPAIRSp. 1183
PRESSURE SENSITIVE SAFETY WALK INSTALLATIONp. 1191
METAL WIRE STITCH REPAIRp. 1191
ELECTRICAL BONDINGp. 1195
GENERALp. 1195
100 HOUR INSPECTIONp. 1195
ON CONDITION INSPECTIONp. 1195
CHAPTER 52 – DOORSp. 1199
LIST OF EFFECTIVE PAGESp. 1201
TABLE OF CONTENTSp. 1203
GENERALp. 1205
DESCRIPTIONp. 1205
DOOR SNUBBER SEALS – REPLACEMENTp. 1205
PASSENGER/CREWp. 1211
CABIN DOORSp. 1211
REMOVALp. 1211
INSTALLATIONp. 1211
ADJUSTMENTp. 1211
DOOR LOCKSp. 1211
REMOVALp. 1211
INSTALLATIONp. 1211
DOOR LATCH MECHANISMSp. 1212
FORWARD CABIN DOOR – UPPERp. 1212
AFT CABIN DOORp. 1214
LOWER LATCHp. 1214
UPPER LATCHp. 1214
CARGOp. 1217
BAGGAGE DOORSp. 1217
REMOVALp. 1217
INSTALLATIONp. 1217
BAGGAGE DOOR LOCKSp. 1217
REMOVALp. 1217
INSTALLATIONp. 1217
BAGGAGE DOOR HINGESp. 1217
REMOVALp. 1217
INSTALLATIONp. 1217
CHAPTER 53 – FUSELAGEp. 1219
LIST OF EFFECTIVE PAGESp. 1221
TABLE OF CONTENTSp. 1223
MAINp. 1225
AFT WING ATTACH FITTINGS 100 HOUR INSPECTIONp. 1225
AFT WING ATTACH FITTING REPLACEMENTp. 1226
CHAPTER 55 – STABILIZERSp. 1229
LIST OF EFFECTIVE PAGESp. 1231
TABLE OF CONTENTSp. 1233
STABILATORp. 1235
CHECKING FREE PLAYp. 1235
REMOVALp. 1235
INSTALLATIONp. 1235
BALANCINGp. 1235
BALANCING EQUIPMENTp. 1235
BALANCING STABILATORp. 1238
ATTACH BRACKETS CORROSION CONTROL INSPECTIONp. 1240
VERTICAL STABILIZERp. 1243
VERTICAL FINp. 1243
REMOVALp. 1243
INSTALLATIONp. 1243
RUDDERp. 1245
REMOVALp. 1245
INSTALLATIONp. 1245
BALANCINGp. 1246
CHAPTER 56 – WINDOWSp. 1249
LIST OF EFFECTIVE PAGESp. 1251
TABLE OF CONTENTSp. 1253
FLIGHT COMPARTMENTp. 1255
WINDSHIELDp. 1255
REMOVALp. 1255
INSTALLATIONp. 1255
PASSENGER COMPARTMENTp. 1259
SIDE WINDOWSp. 1259
REMOVALp. 1259
INSTALLATIONp. 1259
CHAPTER 57 – WINGSp. 1261
LIST OF EFFECTIVE PAGESp. 1263
TABLE OF CONTENTSp. 1265
GENERALp. 1267
DESCRIPTIONp. 1267
AUXILIARY STRUCTUREp. 1269
WING TIPp. 1269
REMOVALp. 1269
INSTALLATIONp. 1269
REPAIRp. 1269
ATTACH FITTINGSp. 1271
WING TO FUSELAGEp. 1271
REMOVALp. 1271
INSTALLATIONp. 1274
FLIGHT SURFACESp. 1277
AILERONp. 1277
CHECKING FREE PLAYp. 1277
REMOVALp. 1277
INSTALLATIONp. 1277
BALANCINGp. 1280
WING FLAPp. 1280
REMOVALp. 1280
INSTALLATIONp. 1280
CHAPTER 61 – PROPELLERSp. 1285
LIST OF EFFECTIVE PAGESp. 1287
TABLE OF CONTENTSp. 1289
PROPELLER ASSEMBLYp. 1291
PROPELLERp. 1291
REMOVALp. 1291
INSTALLATIONp. 1291
CLEANING, INSPECTION AND REPAIRp. 1294
CHECKING PROPELLER BLADE TRACKp. 1295
CONTROLLINGp. 1297
PROPELLER GOVERNORp. 1297
REMOVALp. 1297
INSTALLATIONp. 1297
RIGGING AND ADJUSTMENTp. 1297
CHAPTER 70 – STANDARD PRACTICES – ENGINEp. 1333
LIST OF EFFECTIVE PAGESp. 1335
TABLE OF CONTENTSp. 1337
GENERALp. 1339
CHAPTER 71 – POWER PLANTp. 1341
LIST OF EFFECTIVE PAGESp. 1343
TABLE OF CONTENTSp. 1345
GENERALp. 1347
DESCRIPTIONp. 1347
TROUBLESHOOTINGp. 1347
ENGINEp. 1353
REMOVALp. 1353
INSTALLATIONp. 1354
COWLINGp. 1359
REMOVALp. 1359
CLEANING, INSPECTION, AND REPAIRp. 1359
INSTALLATIONp. 1359
MOUNTSp. 1361
ENGINE SHOCK MOUNTSp. 1361
ENGINE MOUNT CORROSION INSPECTION, IMMERSION IN WATERp. 1361
CHAPTER 73 – ENGINE FUEL AND CONTROLp. 1367
LIST OF EFFECTIVE PAGESp. 1369
TABLE OF CONTENTSp. 1371
GENERALp. 1373
DISTRIBUTIONp. 1381
FUEL NOZZLES (AIR BLEED)p. 1381
REMOVALp. 1381
INSTALLATIONp. 1381
CLEANING AND INSPECTIONp. 1382
CONTROLLINGp. 1383
FUEL METERING SERVO MAINTENANCEp. 1383
IDLE SPEED AND MIXTURE ADJUSTMENTp. 1383
FULL POWER PERFORMANCEp. 1384
CHAPTER 74 – IGNITIONp. 1387
LIST OF EFFECTIVE PAGESp. 1389
TABLE OF CONTENTSp. 1391
ELECTRICAL POWER SUPPLYp. 1393
IGNITION SYSTEMp. 1393
DESCRIPTIONp. 1393
TROUBLESHOOTINGp. 1393
REPLACEMENT MAGNETOSp. 1393
OVERHAULp. 1393
MAGNETOSp. 1394
100 HOUR INSPECTIONp. 1394
REMOVALp. 1396
500 HOUR INSPECTION AND CLEANINGp. 1397
DISASSEMBLYp. 1400
ASSEMBLYp. 1404
TESTINGp. 1410
INSTALLATIONp. 1411
DISTRIBUTIONp. 1413
IGNITION HARNESSp. 1413
INSPECTIONp. 1413
REMOVALp. 1413
DISASSEMBLYp. 1413
ASSEMBLYp. 1416
INSTALLATIONp. 1418
SPARK PLUGSp. 1418
REMOVALp. 1418
INSPECTION AND CLEANINGp. 1419
INSTALLATIONp. 1420
SWITCHINGp. 1423
MAGNETO AND STARTER SWITCHESp. 1423
REMOVAL AND INSTALLATIONp. 1423
CHAPTER 76 – ENGINE CONTROLSp. 1425
LIST OF EFFECTIVE PAGESp. 1427
TABLE OF CONTENTSp. 1429
POWER CONTROLp. 1431
THROTTLE AND MIXTURE CONTROLS ADJUSTMENTp. 1431
CHAPTER 77 – ENGINE INDICATINGp. 1435
LIST OF EFFECTIVE PAGESp. 1437
TABLE OF CONTENTSp. 1439
GENERALp. 1441
DESCRIPTIONp. 1441
REMOVAL AND INSTALLATIONp. 1441
POWERp. 1443
MANIFOLD PRESSURE GAUGEp. 1443
DESCRIPTIONp. 1443
TROUBLESHOOTINGp. 1443
TACHOMETER INDICATORp. 1444
TEMPERATUREp. 1447
EXHAUST GAS TEMPERATURE (EGT) GAUGEp. 1447
DESCRIPTIONp. 1447
TROUBLESHOOTINGp. 1447
REMOVALp. 1447
INSTALLATIONp. 1448
CLEANING AND INSPECTIONp. 1448
CYLINDER HEAD TEMPERATURE (CHT) GAUGEp. 1449
DESCRIPTIONp. 1449
TROUBLESHOOTINGp. 1449
INTEGRATED ENGINE INSTRUMENT SYSTEMSp. 1453
(ENGINE INSTRUMENT AND DIGITAL DISPLAY MONITORING PANEL) (HP S/N’S 3246088 & UP AND TC S/N’S 3257001 & UP)p. 1453
(HP S/N’S 3246088 & UP AND TC S/N’S 3257001 & UP)p. 1453
INTRODUCTIONp. 1453
TROUBLESHOOTINGp. 1453
ANALOG INSTRUMENTSp. 1459
INSTRUMENT SELF TESTp. 1459
INSTRUMENT STATUS LEDp. 1459
DIGITAL DISPLAY MONITORING PANEL (DDMP)p. 1460
SELF TESTp. 1460
DDMP CONTROLSp. 1460
ALARM MODEp. 1460
INSTRUMENT MODEp. 1462
ELECTRICAL MODEp. 1462
EXCEEDANCE MODEp. 1463
PERCENT POWER MODEp. 1464
TEMPERATURE MODEp. 1465
FUEL MODEp. 1465
RS-232 INTERFACEp. 1467
CHAPTER 78 – EXHAUSTp. 1473
LIST OF EFFECTIVE PAGESp. 1475
TABLE OF CONTENTSp. 1477
GENERALp. 1479
100 HOUR INSPECTIONp. 1479
CHAPTER 79 – OILp. 1483
LIST OF EFFECTIVE PAGESp. 1485
TABLE OF CONTENTSp. 1487
DISTRIBUTIONp. 1489
OIL COOLERp. 1489
INDICATINGp. 1491
OIL PRESSUREp. 1491
GAUGEp. 1491
TRANSDUCERp. 1492
OIL TEMPERATUREp. 1493
GAUGEp. 1493
BULBp. 1493
CHAPTER 80 – STARTINGp. 1495
LIST OF EFFECTIVE PAGESp. 1497
TABLE OF CONTENTSp. 1499
CRANKINGp. 1501
DESCRIPTIONp. 1501
TROUBLESHOOTINGp. 1502
STARTERp. 1504
REMOVALp. 1504
INSTALLATIONp. 1504
CRANKING TESTSp. 1505
BENCH TESTSp. 1506
NO-LOAD TESTp. 1506
STALL TORQUE TESTp. 1506
STARTER CONTROL CIRCUITp. 1506
STARTING WITH EXTERNAL POWERp. 1506
CHAPTER 81 – TURBINESp. 1511
LIST OF EFFECTIVE PAGESp. 1513
TABLE OF CONTENTSp. 1515
TURBO-SUPERCHARGERp. 1515
DESCRIPTIONp. 1515
TROUBLESHOOTINGp. 1515
NOMENCLATUREp. 1515
TURBOCHARGERp. 1515
REMOVALp. 1515
LUBRICATION SYSTEM PRIMINGp. 1515
INSTALLATIONp. 1515
V-BAND COUPLING 100 HOUR INSPECTIONp. 1515
DECOKINGp. 1515
THROTTLE CONTROL STOP LIMITSp. 1515
EXHAUST WASTEGATE ASSEMBLYp. 1515
REMOVALp. 1515
INSTALLATIONp. 1515
ADJUSTMENTp. 1515
CHAPTER 91 – CHARTS & WIRING DIAGRAMSp. 1559
LIST OF EFFECTIVE PAGESp. 1561
TABLE OF CONTENTSp. 1567
CHARTSp. 1569
TORQUE REQUIREMENTSp. 1569
CONVERSION TABLESp. 1570
HOSE SPECIFICATIONSp. 1570
CONSUMABLE MATERIALSp. 1570
VENDOR CONTACT INFORMATIONp. 1570
ELECTRICAL WIRE CODINGp. 1570
ELECTRICAL SYMBOLSp. 1570
WIRING DIAGRAMS (SCHEMATICS)p. 1567
ADFp. 1718
AHRSp. 1710
AIR CONDITIONINGp. 1601
AIR DATA COMPUTERp. 1711
ALTERNATOR POWERp. 1619
AMMETERp. 1625
ANNUNCIATORp. 1655
ATTITUDE GYROp. 1706
AUTOPILOTp. 1605
AUXILIARY VACUUM SYSTEMp. 1722
AVIONICSp. 1567
COOLINGp. 1599
LIGHTINGp. 1599
BAGGAGE DOOR AJARp. 1689
CABIN TEMPp. 1742
CHTp. 1731
CLOCKp. 1685
CONFIGURATION MODULEp. 1742
DATA ACQUISITION UNITp. 1736
DATA LINKp. 1653
DDMPp. 1732
DMEp. 1719
EGTp. 1738
ELECTRIC FLAPSp. 1639
ELTp. 1635
ENGINE / AIRFRAME UNITp. 1743
ENGINE DIGITAL DISPLAY MONITORING PANELp. 1732
ENGINE GAUGEp. 1734
ENTERTAINMENT CONSOLEp. 1684
EXCEEDANCE AUDIO ALERTp. 1647
EXTERNAL POWERp. 1631
FRESH AIR BLOWERp. 1597
FUEL FLOWp. 1738
FUEL PUMPp. 1641
FUEL QUANTITYp. 1643
GMA 1347 AUDIO PANELp. 1616
GROUND BLOCKSp. 1629
GROUND CLEARANCEp. 1609
HOUR METERp. 1685
INTEGRATED AVIONICS UNITSp. 1712
LANDING GEARp. 1568
CONTROLp. 1667
POSITION AND WARNINGp. 1669
LIGHTSp. 1568
BAGGAGEp. 1685
COURTESYp. 1680
FLOODp. 1690
LANDINGp. 1693
NAVIGATIONp. 1698
PANELp. 1673
RADIOp. 1679
READINGp. 1680
RECOGNITIONp. 1702
STROBEp. 1698
SWITCHp. 1673
TAXIp. 1693
LOW VOLTAGE MONITORp. 1625
MAGNETO SWITCHp. 1725
MAPp. 1728
MULTI-FUNCTION DISPLAY (MFD)p. 1709
OAT PROBEp. 1703
OIL PRESSUREp. 1745
OIL TEMPERATUREp. 1745
OVERHEAD SPEAKERSp. 1615
PITOT HEATp. 1651
POWER POINTp. 1633
POWER SWITCHINGp. 1628
PRIMARY FLIGHT DISPLAY (PFD)p. 1709
RADIO MASTER SWITCHp. 1613
RPMp. 1727
SKYWATCHp. 1715
SQUAT SWITCH, R.H.p. 1703
STALL WARNINGp. 1637
STANDBY ALTERNATORp. 1626
STANDBY ATTITUDE INDICATORp. 1707
STARTER AND ACCESSORIESp. 1749
STORMSCOPEp. 1716
TITp. 1738
TKS SYSTEMp. 1649
TRANSPONDERp. 1717
TURN AND BANK INDICATORp. 1705
VACp. 1731
VACUUM INOPp. 1721

The Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual covers every major system and structure of these aircraft in exhaustive detail. From the airworthiness limitations section in Chapter 4 and the inspection program in Chapter 5, through to the charts and wiring diagrams in Chapter 91, this manual provides a complete maintenance framework. The manual encompasses the Lycoming IO-540-K1G5 engine for the Saratoga II HP and the turbocharged TIO-540-AH1A engine for the Saratoga II TC, with dedicated chapters covering fuel injection systems (RSA and FM-250), ignition systems, exhaust systems, turbochargers, and engine controls. Airframe coverage includes wings, fuselage, stabilizers, flight controls, landing gear, hydraulic systems, fuel systems, and electrical power distribution. Avionics and navigation coverage includes communications, autopilot (S-TEC System 55/55X), electronic flight instrument systems (Avidyne Entegra and Garmin 1000), transponders, and dependent position determining equipment.

Engines and Serial Number Coverage

This Piper Saratoga II HP/TC maintenance manual covers two distinct engine installations. The PA-32R-301 Saratoga II HP (serial numbers 3246001 and up) is powered by the Lycoming IO-540-K1G5 engine, rated at 300 HP at sea level and 2700 RPM. The PA-32R-301T Saratoga II TC (serial numbers 3257001 and up) is powered by the turbocharged Lycoming TIO-540-AH1A engine, rated at 300 HP to 12,000 feet and 2500 RPM. Both engine models are covered in full detail, including removal and installation, troubleshooting, ignition timing, fuel metering servo maintenance, turbocharger service, and exhaust system inspection.

Systems and Components Covered

The Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual provides complete coverage of the aircraft systems, including: environmental systems (heating, cooling, air conditioning, and ventilation); autoflight and autopilot systems (S-TEC System 55/55X and King Autopilot/Flight Director); communications (GMA-340 audio panel, radio master switch, static discharging); electrical power (90-amp alternator system, standby alternator, battery, emergency battery, voltage regulators, external power, and electrical load distribution); equipment and furnishings (seats, restraint systems, entertainment console, emergency locator transmitter); fire protection (portable fire extinguisher); flight controls (aileron, rudder, stabilator, flaps); fuel system (storage, distribution, indicating, fuel cells, selector valve, electric fuel pump); hydraulic power (pump, reservoir, lines, free-fall valve); ice and rain protection (pitot heat, heated windshield panel, inadvertent ice protection system TKS); indicating and recording systems (annunciator panel, central warning systems); landing gear (main and nose gear, oleo struts, wheels, brakes, extension and retraction, position and warning); lights (interior, exterior, landing/taxi, navigation/strobe, recognition); navigation (pitot-static system, flight instruments, attitude and direction, electronic flight instrument systems, magnetic heading systems, turn and bank indicator); oxygen system (TC only); vacuum system (pumps, regulators, filters, gauges); electrical and electronic panels (instrument panel, circuit breakers, switches); structures (corrosion control, repairs, electrical bonding); doors (cabin doors, baggage doors, locks, latches); fuselage (aft wing attach fittings); stabilizers (stabilator, vertical stabilizer, rudder, balancing); windows (windshield, side windows); wings (wing tip, attach fittings, aileron, flap); propellers (propeller assembly, governor, removal, installation, blade track); power plant (engine removal/installation, cowling, mounts); engine fuel and control (RSA and FM-250 fuel injection systems, fuel nozzles, fuel metering servo); ignition (magnetos, ignition harness, spark plugs); engine controls (throttle and mixture control adjustment); engine indicating (manifold pressure gauge, tachometer, EGT gauge, CHT gauge, integrated engine instrument systems with DDMP); exhaust (100-hour inspection); oil (oil cooler, oil pressure, oil temperature); starting (starter, cranking tests); turbines (turbocharger, wastegate); and charts and wiring diagrams (torque specifications, conversion tables, hose specifications, consumable materials, vendor contact information, electrical wire coding, electrical symbols, and complete wiring schematics).

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Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual - 2007 PDF Download β€” PDF page 125 preview

What This Manual Enables You to Do

With this Piper Saratoga II HP/TC maintenance manual, you can confidently perform a wide range of maintenance tasks on both the PA-32R-301 and PA-32R-301T aircraft. The manual provides the FAA-approved Airworthiness Limitations, the complete inspection program, detailed removal and installation procedures, rigging and adjustment specifications, troubleshooting charts with probable causes and remedies, torque values, service limits, and electrical schematics. You can diagnose engine performance issues using the fuel injection system troubleshooting charts, adjust idle speed and mixture on the RSA or FM-250 fuel control systems, perform 100-hour and annual inspections using the scheduled maintenance checklists, rig flight controls, service landing gear oleo struts, bleed brakes, test the autopilot system, calibrate fuel quantity indicating systems (standard, Avidyne Entegra, and Garmin 1000), and much more.

Why This Manual Matters

Having the correct maintenance procedures and specifications is critical for the safe and airworthy operation of any aircraft. The Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual provides the exact torque values, service limits, adjustment specifications, and inspection intervals that Piper and Lycoming established for these aircraft. Using incorrect procedures or outdated specifications can lead to improper maintenance, premature component failure, or unsafe flight conditions. This manual ensures that every maintenance action is performed correctly and in accordance with the manufacturer’s instructions, helping to maintain the aircraft’s value, reliability, and airworthiness.

Instant PDF Delivery

This Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual is delivered as an instant PDF download immediately after purchase. There is no shipping, no waiting, and no physical media to handle. The PDF can be viewed on any device β€” computer, laptop, tablet, or smartphone β€” and specific pages can be printed as needed for use in the hangar or shop. The manual is fully printable and the complete 1,754-page document is contained in a single PDF file for easy storage and portability.

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