Description
Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual – 2007 Complete Revision
This is the complete Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual, Part Number 761-879, published February 9, 2007. This comprehensive airplane maintenance manual is the definitive reference for maintaining, inspecting, servicing, and repairing the Piper Saratoga II HP and Saratoga II TC aircraft. Whether you are performing routine inspections, troubleshooting systems, or conducting major repairs, this Piper Saratoga II HP/TC maintenance manual provides the procedures and specifications you need.
File Details
- Manual Type: Airplane Maintenance Manual (Aerofiche)
- Brand: Piper Aircraft
- Models: PA-32R-301 Saratoga II HP, PA-32R-301T Saratoga II TC
- Document Number: 761-879
- Edition/Revision: Complete Revision, February 9, 2007
- Language: English
- Page Count: 1,754 pages
- File Format: PDF
- Publisher: The New Piper Aircraft, Inc., Vero Beach, Florida
Chapters Covered
- Chapter 4 – Airworthiness Limitations
- Chapter 5 – Time Limits / Maintenance Checks
- Chapter 6 – Dimensions and Areas
- Chapter 7 – Lifting and Shoring
- Chapter 8 – Leveling and Weighing
- Chapter 9 – Towing and Taxiing
- Chapter 10 – Parking and Mooring
- Chapter 11 – Placards and Markings
- Chapter 12 – Servicing
- Chapter 20 – Standard Practices – Airframe
- Chapter 21 – Environmental Systems
- Chapter 22 – Autoflight
- Chapter 23 – Communications
- Chapter 24 – Electrical Power
- Chapter 25 – Equipment / Furnishings
- Chapter 26 – Fire Protection
- Chapter 27 – Flight Controls
- Chapter 28 – Fuel
- Chapter 29 – Hydraulic Power
- Chapter 30 – Ice and Rain Protection
- Chapter 31 – Indicating / Recording Systems
- Chapter 32 – Landing Gear
- Chapter 33 – Lights
- Chapter 34 – Navigation
- Chapter 35 – Oxygen (TC S/N’s 3257001 & UP Only)
- Chapter 37 – Vacuum
- Chapter 39 – Electrical / Electronic Panels
- Chapter 51 – Structures
- Chapter 52 – Doors
- Chapter 53 – Fuselage
- Chapter 55 – Stabilizers
- Chapter 56 – Windows
- Chapter 57 – Wings
- Chapter 61 – Propellers
- Chapter 70 – Standard Practices – Engine
- Chapter 71 – Power Plant
- Chapter 73 – Engine Fuel and Control
- Chapter 74 – Ignition
- Chapter 76 – Engine Controls
- Chapter 77 – Engine Indicating
- Chapter 78 – Exhaust
- Chapter 79 – Oil
- Chapter 80 – Starting
- Chapter 81 – Turbines (TC S/N’s 3257001 & UP Only)
- Chapter 91 – Charts & Wiring Diagrams
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the βPiper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual – 2007 PDF Downloadβ are as follows:
+761-879 – SARATOGA II HP/TC MAINTENANCE MANUAL – PA-32R-301/301Tp. 1
AEROFICHE REVISION STATUSp. 3
+INTRODUCTIONp. 5
LIST OF EFFECTIVE PAGESp. 5
TABLE OF CONTENTSp. 7
+INTRODUCTIONp. 9
INSTRUCTIONS FOR CONTINUED AIRWORTHINESSp. 9
GENERALp. 9
EFFECTIVITYp. 9
SERIAL NUMBER EXPLANATIONp. 10
ASSIGNMENT OF SUBJECT MATERIALp. 10
PAGINATIONp. 11
AEROFICHE EFFECTIVITYp. 11
IDENTIFYING REVISED MATERIALp. 11
INDEXINGp. 11
LIST OF EFFECTIVE PAGESp. 11
WARNINGS, CAUTIONS AND NOTESp. 12
ACCIDENT/INCIDENT REPORTINGp. 12
+SUPPLEMENTARY PUBLICATIONSp. 12
PIPER PUBLICATIONSp. 12
VENDOR PUBLICATIONSp. 12
CHAPTER/SECTION INDEX GUIDEp. 19
INDEXp. 25
+CHAPTER 4 – AIRWORTHINESS LIMITATIONSp. 33
LIST OF EFFECTIVE PAGESp. 35
TABLE OF CONTENTSp. 37
+AIRWORTHINESS LIMITATIONSp. 39
LIMITATIONSp. 39
INSPECTIONSp. 39
LIFE LIMITED PARTS MARKING AND DISPOSITIONp. 39
+CHAPTER 5 – TIME LIMITS/MAINTENANCE CHECKSp. 41
LIST OF EFFECTIVE PAGESp. 43
TABLE OF CONTENTSp. 45
GENERALp. 47
TIME LIMITSp. 49
+SCHEDULED MAINTENANCEp. 51
DESCRIPTIONp. 51
DEFINITIONSp. 51
+INSPECTION REQUIREMENTSp. 53
ANNUAL / 100 HOUR INSPECTIONp. 53
PROGRESSIVE INSPECTIONp. 53
OVERLIMITS INSPECTIONp. 53
ANNUAL / 100 HOUR INSPECTION PROCEDUREp. 54
+SCHEDULED MAINTENANCE – SARATOGA II HPp. 57
PROPELLER GROUPp. 57
ENGINE GROUPp. 57
CABIN AND COCKPIT GROUPp. 59
FUSELAGE AND EMPENNAGE GROUPp. 60
WING GROUPp. 61
LANDING GEAR GROUPp. 62
SPECIAL INSPECTIONSp. 63
OPERATIONAL INSPECTIONp. 63
GENERALp. 64
NOTESp. 65
+SCHEDULED MAINTENANCE – SARATOGA II TCp. 71
PROPELLER GROUPp. 71
ENGINE GROUPp. 71
TURBOCHARGER GROUPp. 73
CABIN AND COCKPIT GROUPp. 73
FUSELAGE AND EMPENNAGE GROUPp. 74
WING GROUPp. 76
LANDING GEAR GROUPp. 76
SPECIAL INSPECTIONSp. 77
OPERATIONAL INSPECTIONp. 77
GENERALp. 78
NOTESp. 79
+SPECIAL INSPECTIONSp. 85
PER FLIGHT HOURp. 85
PER CALENDAR YEARp. 87
+SPECIFIC OPERATION / OPERATING ENVIRONMENTp. 90
HIGH DUST OR INDUSTRIAL POLLUTIONp. 90
HIGH SALT OR HIGH HUMIDITYp. 91
OPERATION IN EXTREME COLDp. 91
OPERATION FROM SOFT OR UNUSUAL TERRAINp. 92
+UNSCHEDULED MAINTENANCE CHECKSp. 95
LIGHTNING STRIKEp. 95
ENGINE OVERSPEED, OVERTEMP, OVERTORQUE, OR SUDDEN STOPPAGEp. 96
SEVERE TURBULENCE, HARD OR OVERWEIGHT LANDINGp. 96
FLAPS EXTENDED ABOVE MAXIMUM FLAP EXTENSION SPEED (VFE)p. 97
FLOOD DAMAGE, IMMERSION IN WATERp. 98
+CHAPTER 6 – DIMENSIONS AND AREASp. 105
LIST OF EFFECTIVE PAGESp. 107
TABLE OF CONTENTSp. 109
+GENERALp. 111
LEADING PARTICULARS AND PRINCIPAL DIMENSIONSp. 112
STATION REFERENCE LINESp. 114
ACCESS AND INSPECTION PROVISIONSp. 114
+CHAPTER 7 – LIFTING AND SHORINGp. 119
LIST OF EFFECTIVE PAGESp. 121
TABLE OF CONTENTSp. 123
JACKINGp. 125
+CHAPTER 8 – LEVELING AND WEIGHINGp. 127
LIST OF EFFECTIVE PAGESp. 129
TABLE OF CONTENTSp. 131
WEIGHINGp. 133
LEVELINGp. 135
+CHAPTER 9 – TOWING AND TAXIINGp. 137
LIST OF EFFECTIVE PAGESp. 139
TABLE OF CONTENTSp. 141
TOWINGp. 143
TAXIINGp. 145
+CHAPTER 10 – PARKING AND MOORINGp. 147
LIST OF EFFECTIVE PAGESp. 149
TABLE OF CONTENTSp. 151
+PARKINGp. 153
PARKINGp. 153
LOCKING AIRPLANEp. 153
MOORINGp. 155
+CHAPTER 11 – REQUIRED PLACARDSp. 157
LIST OF EFFECTIVE PAGESp. 159
TABLE OF CONTENTSp. 161
EXTERIOR PLACARDS AND MARKINGSp. 163
+INTERIOR PLACARDSp. 167
OVERVIEWp. 167
MEYERCORD DECALSp. 167
+CHAPTER 12 – SERVICINGp. 177
LIST OF EFFECTIVE PAGESp. 179
TABLE OF CONTENTSp. 181
+GENERALp. 183
+AIRCRAFT FINISH CAREp. 183
POLYURETHANE ENAMELp. 183
DUPONT IMRON 6000 PAINT SYSTEMp. 183
CLEANINGp. 184
+CLEANINGp. 184
ENGINE COMPARTMENTp. 184
LANDING GEARp. 185
WINDSHIELD AND WINDOWSp. 185
HEADLINER, SIDE PANELS AND SEATSp. 186
CARPETSp. 186
TKS POROUS PANELS (IF INSTALLED)p. 186
+REPLENISHINGp. 191
+FUEL SYSTEMp. 192
FUEL FILTERp. 192
+FUEL TANKSp. 192
FILLINGp. 192
DRAINING MOISTUREp. 192
DRAINING ENTIRELYp. 192
FLUSHING TANKS AND SELECTOR VALVEp. 193
+OIL SYSTEMp. 193
+OIL SUMPp. 194
DRAININGp. 194
FILLINGp. 194
OIL SCREEN (SUCTION)p. 194
RECOMMENDATIONS FOR CHANGING OILp. 194
OIL FILTERp. 195
+LANDING GEARp. 195
SERVICING OLEO STRUTSp. 195
FILLING NOSE GEAR OLEO STRUTp. 196
FILLING MAIN GEAR OLEO STRUTp. 196
INFLATING OLEO STRUTSp. 197
+BRAKE SYSTEMp. 198
FILLING BRAKE CYLINDER RESERVOIRp. 198
DRAINING BRAKE SYSTEMp. 198
TIRESp. 198
HYDRAULICS SYSTEMp. 199
BATTERYp. 199
OXYGEN SYSTEMp. 199
+INADVERTENT ICE PROTECTION SYSTEM (TKS) (IF INSTALLED)p. 201
DEICING FLUID TANKp. 201
PUMP PRIMINGp. 202
TKS POROUS LEADING EDGE PANELSp. 202
+SCHEDULED SERVICINGp. 205
ENGINE AIR FILTERp. 205
ALTERNATE AIR DOORp. 205
PROPELLERp. 206
ELECTRICAL SYSTEMp. 206
TIRE BALANCEp. 206
+LUBRICATIONp. 208
APPLICATION OF GREASEp. 208
APPLICATION OF OILp. 208
+LUBRICATION CHARTSp. 209
LANDING GEAR, MAINp. 210
LANDING GEAR, NOSEp. 212
CONTROL SYSTEM, PART 1p. 214
CONTROL SYSTEM, PART 2p. 216
CONTROL SYSTEM, PART 3p. 218
POWER PLANT AND PROPELLERp. 220
FUEL SELECTORp. 222
CABIN DOORS, BAGGAGE DOORS AND SEATSp. 223
AIR CONDITIONING CONDENSERp. 224
+CHAPTER 20 – STANDARD PRACTICES -AIRFRAMEp. 259
LIST OF EFFECTIVE PAGESp. 261
TABLE OF CONTENTSp. 263
+GENERALp. 265
DESCRIPTIONp. 265
TORQUE WRENCHESp. 265
INSTALLING ROD END BEARINGSp. 266
REMOVING CHERRYLOCK RIVETp. 267
IDENTIFICATION OF FLUID LINESp. 268
INSPECTION OF FLEXIBLE HOSESp. 268
FLARELESS TUBE ASSEMBLIESp. 271
SUPPORT CLAMPSp. 271
DYE PENETRANT INSPECTIONp. 272
NYLON TUBING COUPLINGSp. 272
+PAINTINGp. 279
PAINTING SAFETYp. 279
POLYURETHANE PAINT SAFETYp. 279
PAINT APPLICATIONp. 280
PAINTING SEQUENCEp. 280
COLOR MATCHINGp. 280
TRIM AND REGISTRATION NUMBERSp. 280
PAINT SYSTEM COMPATIBILITYp. 281
COMMON PAINT TROUBLESp. 281
STORAGEp. 282
PAINTING FACILITYp. 282
AIRCRAFT FINISH CAREp. 282
+CHAPTER 21 – ENVIRONMENTAL SYSTEMSp. 285
LIST OF EFFECTIVE PAGESp. 287
TABLE OF CONTENTSp. 289
+GENERALp. 291
STANDARDp. 291
OPTIONALp. 291
+DISTRIBUTIONp. 293
OVERHEAD VENT SYSTEMp. 293
+HEATINGp. 299
DESCRIPTION AND OPERATIONp. 299
HEATER MAINTENANCEp. 301
+COOLINGp. 303
FRESH AIR (STANDARD)p. 303
+AIR CONDITIONING (OPTIONAL)p. 303
DESCRIPTION AND OPERATIONp. 303
TROUBLESHOOTINGp. 304
+SERVICING COOLING SYSTEMp. 311
DEFINITIONSp. 311
SERVICE VALVESp. 311
MALFUNCTION DETECTIONp. 312
+SPECIAL SERVICING PROCEDURESp. 315
REFRIGERANT SAFETY PRECAUTIONSp. 315
SYSTEM SERVICING PRECAUTIONSp. 316
+SERVICING THE SYSTEM WITH A CHARGING STANDp. 317
DISCHARGINGp. 317
LEAK DETECTIONp. 319
EVACUATING THE SYSTEMp. 320
CHARGING THE SYSTEMp. 323
POST CHARGING OPERATIONAL CHECKp. 326
+SERVICING THE SYSTEM WITH A MANIFOLD SETp. 327
TEST GAUGE AND MANIFOLD SETp. 327
LEAK DETECTIONp. 329
EVACUATING THE SYSTEMp. 330
CHARGING THE SYSTEM USING THE AIRPLANE COMPRESSORp. 331
POST CHARGING OPERATIONAL CHECKp. 331
ADDING PARTIAL CHARGE TO SYSTEMp. 332
+COMPRESSORp. 333
COMPRESSOR SERVICEp. 333
REMOVALp. 333
INSTALLATIONp. 334
CHECKING COMPRESSOR OIL LEVELp. 334
DRIVE BELT SERVICEp. 337
REFRIGERANT LINES AND ROUTINGp. 345
+RECEIVER – DEHYDRATORp. 345
REMOVALp. 345
INSTALLATIONp. 345
+CONDENSERp. 346
REMOVALp. 346
INSTALLATIONp. 346
CONDENSER DOOR ACTUATORp. 346
CONDENSER ASSEMBLY RIGGINGp. 346
+EXPANSION VALVEp. 348
REMOVALp. 348
INSTALLATIONp. 348
+EVAPORATORp. 349
REMOVALp. 349
INSTALLATIONp. 350
PRESSURE RELIEF SWITCHp. 350
+ELECTRICAL INSTALLATIONp. 351
ADJUSTMENT OF THROTTLE SWITCHp. 351
FUSE REPLACEMENTp. 351
ELECTRICAL SCHEMATICp. 351
+CHAPTER 22 – AUTOFLIGHTp. 355
LIST OF EFFECTIVE PAGESp. 357
TABLE OF CONTENTSp. 359
+AUTOPILOTp. 361
GENERALp. 361
+S-TEC SYSTEM 55/55Xp. 361
S-TEC SYSTEM 55p. 361
S-TEC SYSTEM 55Xp. 361
DESCRIPTIONp. 365
TROUBLESHOOTINGp. 365
GPSSp. 365
SYSTEM OPERATIONp. 365
MAINTENANCEp. 366
POST-MAINTENANCE OPERATIONAL CHECKOUTp. 366
PANEL-MOUNTED COMPONENTSp. 368
COMPONENT LOCATORp. 368
+TRIM MONITORp. 368
REMOVALp. 368
INSTALLATIONp. 368
+PRESSURE TRANSDUCERp. 368
REMOVALp. 368
INSTALLATIONp. 368
+ROLL SERVOp. 370
REMOVALp. 370
INSTALLATIONp. 370
+TRIM SERVOp. 372
REMOVALp. 372
INSTALLATIONp. 374
+PITCH SERVOp. 375
REMOVALp. 375
INSTALLATIONp. 375
SERVO CLUTCH TORQUE ADJUSTMENTp. 378
FLAP COMPENSATORp. 380
+CHAPTER 23 – COMMUNICATIONSp. 383
LIST OF EFFECTIVE PAGESp. 385
TABLE OF CONTENTSp. 387
+GENERALp. 389
RADIO MASTER SWITCHp. 389
+AUDIO INTEGRATINGp. 391
+GMA-340p. 391
REMOVAL AND INSTALLATIONp. 391
SYSTEM FUNCTIONAL TESTp. 391
ADJUSTMENTp. 393
+STATIC DISCHARGINGp. 397
STATIC WICKSp. 397
BONDING STRAPSp. 397
+CHAPTER 24 – ELECTRICAL POWERp. 399
LIST OF EFFECTIVE PAGESp. 401
TABLE OF CONTENTSp. 403
+GENERALp. 405
DESCRIPTION AND OPERATIONp. 405
+D.C. GENERATIONp. 407
+ALTERNATOR SYSTEM (90 AMP ELECTROSYSTEMS)p. 407
DESCRIPTIONp. 407
PRECAUTIONSp. 410
TROUBLESHOOTINGp. 410
+ON AIRCRAFT CHECKSp. 416
VISUAL INSPECTIONp. 416
AMMETER VALIDITY TESTp. 416
BATTERY SUPPLY VOLTAGE TESTp. 416
VOLTAGE OUTPUT NO-LOAD TESTp. 416
VOLTAGE OUTPUT LOAD TESTp. 417
+ALTERNATORp. 419
REMOVALp. 419
INSTALLATIONp. 419
BELT TENSION ADJUSTMENTp. 419
+BENCH TESTSp. 419
RECTIFIER GROUND AND POSITIVE DIODE TESTp. 419
STATOR GROUND AND NEGATIVE DIODE TESTp. 420
FIELD CIRCUIT OPEN OR GROUND TESTp. 420
+STANDBY ALTERNATORp. 421
DESCRIPTIONp. 421
TROUBLESHOOTINGp. 422
INSPECTIONp. 422
SET POINT VOLTAGE CHECKp. 422
OVERVOLTAGE TESTp. 426
REPAIRp. 426
REMOVALp. 426
INSTALLATIONp. 427
+BATTERYp. 428
REMOVALp. 428
INSTALLATIONp. 428
TESTINGp. 429
CHARGINGp. 429
CORROSION PREVENTIONp. 430
EMERGENCY BATTERYp. 431
+CHECKING VOLTAGE REGULATORp. 431
14 VOLT REGULATORp. 431
28 VOLT REGULATORp. 432
+CHECKING OVERVOLTAGE RELAYp. 433
14 VOLT OVERVOLTAGE RELAYp. 433
28 VOLT OVERVOLTAGE RELAYp. 433
+EXTERNAL POWERp. 437
DESCRIPTIONp. 437
OPERATIONp. 437
+ELECTRICAL LOAD DISTRIBUTIONp. 439
+ELECTRICAL SYSTEM COMPONENT LOADSp. 439
14 VOLT SYSTEMSp. 439
28 VOLT SYSTEMSp. 439
+CHAPTER 25 – EQUIPMENT / FURNISHINGSp. 475
LIST OF EFFECTIVE PAGESp. 477
TABLE OF CONTENTSp. 479
+FLIGHT COMPARTMENTp. 481
PILOT'S SEAT LOCK AND RELEASE RIGGINGp. 481
+LUMBAR SUPPORTp. 481
DESCRIPTIONp. 481
REMOVALp. 481
INSTALLATIONp. 483
CARPETSp. 483
+RESTRAINT SYSTEMp. 484
INSPECTIONp. 484
INERTIAL REEL ADJUSTMENTp. 485
+PASSENGER COMPARTMENTp. 489
+ENTERTAINMENT/EXECUTIVE CONSOLEp. 489
REMOVALp. 489
INSTALLATIONp. 490
+EMERGENCYp. 493
+ARTEX ELT 110-4 EMERGENCY LOCATOR TRANSMITTERp. 493
DESCRIPTIONp. 493
+BATTERYp. 493
REMOVALp. 493
INSTALLATIONp. 493
TESTINGp. 494
+CHAPTER 26 – FIRE PROTECTIONp. 497
LIST OF EFFECTIVE PAGESp. 499
TABLE OF CONTENTSp. 501
+EXTINGUISHINGp. 503
+PORTABLE FIRE EXTINGUISHERp. 503
DESCRIPTIONp. 503
INSPECTIONp. 503
+CHAPTER 27 – FLIGHT CONTROLSp. 507
LIST OF EFFECTIVE PAGESp. 509
TABLE OF CONTENTSp. 511
+GENERALp. 513
DESCRIPTION AND OPERATIONp. 513
STANDARD PRACTICES AND PROCEDURESp. 513
CONTROL CABLE INSPECTIONp. 516
+AILERON AND TABp. 523
TROUBLESHOOTINGp. 523
+CONTROL COLUMNp. 523
REMOVALp. 523
INSTALLATIONp. 523
FLEX JOINT REPLACEMENTp. 527
CONTROL WHEELp. 528
+AILERON CONTROL CABLESp. 530
REMOVALp. 530
INSTALLATIONp. 531
+AILERON BELLCRANK ASSEMBLYp. 532
REMOVALp. 532
INSTALLATIONp. 533
RIGGING AND ADJUSTMENTp. 533
+RUDDER AND TABp. 541
TROUBLESHOOTINGp. 541
+RUDDER CONTROL CABLESp. 542
REMOVALp. 542
INSTALLATIONp. 544
RIGGING AND ADJUSTMENTp. 545
+RUDDER TRIM CONTROLp. 546
REMOVALp. 546
INSTALLATIONp. 547
RIGGING AND ADJUSTMENTp. 548
+RUDDER AND STEERING PEDAL ASSEMBLYp. 548
REMOVALp. 548
INSTALLATIONp. 550
+STABILATOR AND TABp. 555
TROUBLESHOOTINGp. 555
+STABILATOR CONTROL CABLESp. 557
REMOVALp. 557
INSTALLATIONp. 559
RIGGING AND ADJUSTMENTp. 560
+STABILATOR TRIM CONTROLSp. 562
+FORWARD ASSEMBLYp. 562
REMOVALp. 562
INSTALLATIONp. 565
+AFT ASSEMBLYp. 566
REMOVALp. 566
INSTALLATIONp. 567
RIGGING AND ADJUSTMENTp. 567
+STALL WARNING SYSTEMp. 569
DESCRIPTION AND OPERATIONp. 569
+FUNCTIONAL TESTSp. 569
GROUND CHECKp. 569
FLIGHT TEST PROCEDUREp. 569
+LIFT DETECTORSp. 570
REMOVALp. 570
INSTALLATIONp. 570
ADJUSTMENTp. 570
+FLAPSp. 573
TROUBLESHOOTINGp. 573
+WING FLAP CONTROLSp. 573
REMOVALp. 573
INSTALLATIONp. 575
RIGGING AND ADJUSTMENTp. 576
FLAP TORQUE TUBE/PUSHROD DISTORTION INSPECTIONp. 579
+CHAPTER 28 – FUELp. 583
LIST OF EFFECTIVE PAGESp. 585
TABLE OF CONTENTSp. 587
+GENERALp. 589
DESCRIPTIONp. 589
TROUBLESHOOTINGp. 589
+STORAGEp. 595
FUEL SYSTEM INSPECTIONp. 595
+FUEL TANKS – INBOARD (ALUMINUM)p. 595
REMOVALp. 595
INSTALLATIONp. 595
FUEL TANK / WING SPAR CORROSION INSPECTIONp. 596
+FUEL CELLS – OUTBOARD (BLADDER-TYPE)p. 598
REMOVALp. 598
CLEANINGp. 598
INSPECTIONp. 598
INSTALLATIONp. 600
HANDLING AND STORAGEp. 600
REPAIRp. 601
MOLDED NIPPLE FITTINGS INSTALLATIONp. 604
ACCESSORY REPLACEMENTp. 604
TESTINGp. 605
+LOCKING FUEL CAPp. 606
DISASSEMBLYp. 606
ASSEMBLYp. 606
+DISTRIBUTIONp. 609
+CLEANING FUEL SYSTEMp. 609
CLEANING FILTER ASSEMBLYp. 609
+FUEL SELECTOR VALVE AND FILTER ASSEMBLYp. 610
REMOVALp. 610
INSTALLATIONp. 610
FLUSH LINESp. 611
+ELECTRIC FUEL PUMPp. 611
INSPECTIONp. 611
REMOVALp. 611
INSTALLATIONp. 611
+INDICATINGp. 613
+STANDARD INSTALLATIONp. 613
FUEL QUANTITY SENDER AND GAUGE CHECKp. 613
FUEL QUANTITY GAUGE BENCH TEST/ADJUSTMENTp. 615
AVIDYNE ENTEGRA EFIS INSTALLATIONp. 621
GARMIN 1000 EFIS INSTALLATIONp. 622
+CHAPTER 29 – HYDRAULIC POWERp. 627
LIST OF EFFECTIVE PAGESp. 629
TABLE OF CONTENTSp. 631
+GENERALp. 633
DESCRIPTIONp. 633
TROUBLESHOOTINGp. 635
+MAINp. 639
+HYDRAULIC PUMPp. 639
REMOVALp. 639
INSTALLATIONp. 639
FIELD SERVICEp. 639
DISASSEMBLYp. 639
ASSEMBLYp. 642
+HYDRAULIC LINESp. 642
REMOVAL AND INSTALLATIONp. 642
SERVICING HYDRAULIC PUMP/RESERVOIRp. 643
TESTING HYDRAULIC SYSTEMp. 643
+CHAPTER 30 – ICE AND RAIN PROTECTIONp. 677
LIST OF EFFECTIVE PAGESp. 679
TABLE OF CONTENTSp. 681
+GENERALp. 683
STANDARDp. 683
OPTIONALp. 683
+AIRFOILp. 685
+INADVERTENT ICE PROTECTION SYSTEM (TKS) (OPTIONAL)p. 685
DESCRIPTIONp. 685
TROUBLESHOOTINGp. 686
50 HOUR INSPECTIONp. 686
ANNUAL INSPECTIONp. 686
TESTINGp. 689
+COMPONENTSp. 691
POROUS PANELSp. 691
PUMPp. 699
FLUID TANKp. 701
FLUID TANK STRAINERp. 703
FLUID QUANTITY SENDERp. 704
FLUID QUANTITY INDICATORp. 705
FILTERp. 706
PROPORTIONING UNITSp. 707
TUBINGp. 712
ELECTRICALp. 712
PITOT AND STATICp. 715
+WINDOWS AND WINDSHIELDp. 719
+HEATED WINDSHIELD PANELp. 719
REMOVAL AND INSTALLATIONp. 719
+PROPELLERp. 723
+INADVERTENT ICE PROTECTION SYSTEM (TKS) (OPTIONAL)p. 723
DESCRIPTIONp. 723
TROUBLESHOOTINGp. 723
+COMPONENTSp. 724
SLINGER RINGp. 724
PROPELLER BLADE FEED TUBESp. 724
GROOVED RUBBER BOOTSp. 726
+CHAPTER 31 – INDICATING / RECORDING SYSTEMSp. 731
LIST OF EFFECTIVE PAGESp. 733
TABLE OF CONTENTSp. 735
+CENTRAL WARNING SYSTEMSp. 737
DESCRIPTION AND OPERATIONp. 737
TROUBLESHOOTINGp. 737
ANNUNCIATOR PANELp. 741
+CHAPTER 32 – LANDING GEARp. 751
LIST OF EFFECTIVE PAGESp. 753
TABLE OF CONTENTSp. 755
+GENERALp. 759
DESCRIPTION AND OPERATIONp. 759
TROUBLESHOOTINGp. 760
+MAIN GEARp. 769
+MAIN GEAR OLEOp. 769
DISASSEMBLYp. 769
CLEANING, INSPECTION AND REPAIRp. 769
ASSEMBLYp. 772
+MAIN LANDING GEARp. 773
REMOVALp. 773
CLEANING, INSPECTION AND REPAIRp. 773
INSTALLATIONp. 776
ADJUSTMENTp. 777
ALIGNMENTp. 780
+MAIN GEAR DOOR ASSEMBLYp. 781
REMOVALp. 781
INSTALLATIONp. 781
+NOSE GEARp. 787
+NOSE GEAR OLEOp. 787
DISASSEMBLYp. 787
CLEANING, INSPECTION AND REPAIRp. 787
ASSEMBLYp. 790
+NOSE LANDING GEAR ASSEMBLYp. 791
REMOVALp. 791
CLEANING, INSPECTION AND REPAIRp. 793
INSTALLATIONp. 794
ADJUSTMENT/GEAR UP STOP AND SHIMMY DAMPENERp. 796
ALIGNMENT/STEERING ADJUSTMENTp. 796
+NOSE GEAR DOOR ASSEMBLYp. 799
REMOVALp. 799
CLEANING, INSPECTION AND REPAIRp. 799
INSTALLATIONp. 799
ADJUSTMENTp. 799
+EXTENSION AND RETRACTIONp. 807
TROUBLESHOOTINGp. 807
FUNCTIONAL TESTp. 813
LANDING GEAR ACTUATING CYLINDERSp. 817
+LANDING GEAR FREE-FALL VALVE ASSEMBLYp. 821
REMOVALp. 821
INSTALLATIONp. 822
INSPECTION AND REPAIRp. 822
+WHEELS AND BRAKESp. 825
+WHEELSp. 825
+NOSE WHEEL ASSEMBLYp. 825
REMOVAL AND DISASSEMBLYp. 825
INSPECTIONp. 826
ASSEMBLY AND INSTALLATIONp. 826
+MAIN WHEEL ASSEMBLYp. 826
REMOVAL AND DISASSEMBLYp. 826
INSPECTIONp. 826
ASSEMBLY AND INSTALLATIONp. 827
REPAIRp. 828
BEARING CUP REPLACEMENTp. 828
+BRAKESp. 828
BRAKE ADJUSTMENT AND LINING TOLERANCEp. 828
+WHEEL BRAKE ASSEMBLYp. 828
REMOVAL AND DISASSEMBLYp. 828
CLEANING, INSPECTION AND REPAIRp. 831
ASSEMBLY AND INSTALLATIONp. 832
+HAND/PARKING BRAKE MASTER CYLINDERp. 832
REMOVALp. 832
DISASSEMBLYp. 832
CLEANING, INSPECTION AND REPAIRp. 832
ASSEMBLYp. 833
INSTALLATIONp. 832
+TOE BRAKE CYLINDER(S)p. 834
REMOVALp. 834
DISASSEMBLYp. 834
CLEANING, INSPECTION AND REPAIRp. 836
ASSEMBLYp. 836
INSTALLATIONp. 836
BRAKE SYSTEM LEAK CHECKp. 836
+BLEEDING BRAKESp. 837
GRAVITY PROCEDUREp. 837
PRESSURE PROCEDUREp. 838
AFTER A UNIT HAS BEEN CHANGEDp. 838
+POSITION AND WARNINGp. 841
+LANDING GEAR LIMIT SWITCHESp. 841
ADJUSTMENT OF NOSE GEAR UP LIMIT SWITCHp. 841
ADJUSTMENT OF NOSE GEAR DOWN LIMIT SWITCHp. 842
ADJUSTMENT OF MAIN GEAR UP LIMIT SWITCHp. 842
ADJUSTMENT OF MAIN GEAR DOWN LIMIT SWITCHp. 842
ADJUSTMENT OF LANDING GEAR SAFETY SWITCHp. 843
+LANDING GEAR UP/POWER REDUCED WARNING SWITCHp. 844
REMOVALp. 844
INSTALLATIONp. 844
ADJUSTMENTp. 844
+OPERATIONAL CHECK OF RETRACTABLE LANDING GEAR AND FLAP WARNING SYSTEMSp. 845
NORMAL LANDING GEAR EXTENSION AND RETRACTIONp. 845
EMERGENCY GEAR EXTENSIONp. 846
GEAR WARNING HORNp. 846
FLAP / LANDING GEAR POSITION WARNING HORNp. 846
+CHAPTER 33 – LIGHTSp. 849
LIST OF EFFECTIVE PAGESp. 851
TABLE OF CONTENTSp. 853
+GENERALp. 855
DESCRIPTION AND OPERATIONp. 855
TROUBLESHOOTINGp. 855
+FLIGHT COMPARTMENTp. 857
INSTRUMENT POST AND OVERHEAD MAP / FLOOD LIGHTSp. 857
+DIMMER CONTROL ASSEMBLYp. 857
REMOVALp. 857
INSTALLATIONp. 857
+ANNUNCIATOR PANELp. 857
+EXTERIORp. 859
DESCRIPTIONp. 859
+NOSE GEAR LANDING / TAXI LIGHTp. 859
REMOVALp. 859
INSTALLATIONp. 859
+WING TIP LANDING / TAXI LIGHTSp. 860
REMOVALp. 860
INSTALLATIONp. 860
ADJUSTMENTp. 860
+WING LEADING EDGE LANDING / TAXI LIGHTSp. 861
REMOVALp. 861
INSTALLATIONp. 861
ADJUSTMENTp. 861
RECOGNITION LIGHTSp. 867
NAVIGATION LIGHTSp. 867
+ANTI-COLLISION STROBE LIGHTp. 868
REMOVALp. 868
INSTALLATIONp. 868
+STROBE POWER SUPPLYp. 868
REMOVALp. 868
INSTALLATIONp. 868
TROUBLESHOOTING PROCEDUREp. 868
+CHAPTER 34 – NAVIGATIONp. 905
LIST OF EFFECTIVE PAGESp. 907
TABLE OF CONTENTSp. 909
GENERALp. 913
+FLIGHT ENVIRONMENT DATAp. 915
PITOT / STATIC SYSTEMp. 915
+VERTICAL SPEED INDICATORp. 920
DESCRIPTIONp. 920
TROUBLESHOOTINGp. 920
+ALTIMETERp. 921
DESCRIPTIONp. 921
TROUBLESHOOTINGp. 921
+AIRSPEED INDICATORp. 922
DESCRIPTIONp. 922
TROUBLESHOOTINGp. 922
OUTSIDE AIR TEMPERATUREp. 923
+ATTITUDE AND DIRECTIONp. 927
+ATTITUDE INDICATORp. 927
DESCRIPTIONp. 927
TROUBLESHOOTINGp. 927
STANDBY ATTITUDE INDICATORp. 928
+ELECTRONIC FLIGHT INSTRUMENT SYSTEM – AVIDYNEp. 929
DESCRIPTIONp. 929
+MAINTENANCEp. 930
PRIMARY FLIGHT DISPLAY (PFD)p. 930
MULTIFUNCTION DISPLAY (MFD)p. 930
DATA ACQUISITION UNIT (DAU)p. 931
MAGNETOMETER / OAT SENSOR ASSEMBLYp. 931
COMPONENT LOCATORp. 932
MAGNETOMETER / OAT SENSOR ASSEMBLYp. 932
STANDBY ATTITUDE INDICATORp. 932
+ELECTRONIC FLIGHT INSTRUMENT SYSTEM – GARMINp. 938
DESCRIPTIONp. 938
POWER DISTRIBUTIONp. 944
TROUBLESHOOTINGp. 944
RECOMMENDED TOOLSp. 945
INSPECTIONSp. 952
+COMPONENTSp. 955
GENERALp. 955
GDU 1040p. 955
GMA 1347 AUDIO PANELp. 961
GIA 63W INTEGRATED AVIONICS UNITp. 963
GEA 71 ENGINE/AIRFRAME UNITp. 972
GTX 33 MODE S TRANSPONDERp. 974
GDC 74A DIGITAL AIR COMPUTERp. 976
GTP 59 OAT PROBEp. 976
GRS 77 ATTITUDE AND HEADING REFERENCE SYSTEMp. 978
GMU 44 MAGNETOMETERp. 981
GDL 69/69A DATA LINK UNITp. 982
CONFIGURATION MODULEp. 984
GEA 71 BACKSHELL THERMOCOUPLEp. 985
SPIDER GROUNDSp. 986
SHIELD BLOCK INSTALLATIONp. 987
+POST-INSTALLATION SETUPp. 988
REQUIRED TEST EQUIPMENTp. 988
OPERATIONp. 988
CONFIGURATION MODE OVERVIEWp. 988
CONFIGURATION MODE NAVIGATORp. 994
POST INSTALLATION PROCEDURESp. 996
FINAL CONFIGURATION AND SETUP ITEMSp. 1007
SYSTEM TESTING AND CHECKOUTp. 1016
FINAL SYSTEM CHECKOUTp. 1034
+DIRECTIONAL GYROp. 1043
DESCRIPTIONp. 1043
TROUBLESHOOTINGp. 1043
MAGNETIC HEADING SYSTEMS (1995-1998)p. 1044
+MAGNETIC HEADING SYSTEMS (1999-2003)p. 1044
+FLUX DETECTORp. 1044
REMOVALp. 1044
INSTALLATIONp. 1044
+MAGNETIC HEADING COMPENSATION / CALIBRATIONp. 1046
REQUIRED EQUIPMENTp. 1046
PROCEDUREp. 1046
+MAGNETIC HEADING SYSTEMS – AVIDYNE EFISp. 1048
+MAGNETOMETER / OAT (MAG/OAT) ASSEMBLYp. 1048
REMOVALp. 1048
INSTALLATIONp. 1048
+CALIBRATIONp. 1049
PFD – INERTIAL REFERENCE UNIT (IRU) CALIBRATIONp. 1049
PFD – MAGNETOMETER CALIBRATION (PREFERRED PROCEDURE)p. 1050
PFD – MAGNETOMETER CALIBRATION (ALTERNATE PROCEDURE)p. 1051
+MAGNETIC HEADING SYSTEMS – GARMIN EFISp. 1052
DESCRIPTIONp. 1052
GRS 77/GMU 44 MAGNETIC CALIBRATIONp. 1052
+MAGNETIC COMPASSp. 1054
DESCRIPTIONp. 1054
TROUBLESHOOTINGp. 1054
ADJUSTMENTp. 1054
+TURN AND BANK INDICATORp. 1056
DESCRIPTIONp. 1056
TROUBLESHOOTINGp. 1056
+DEPENDENT POSITION DETERMININGp. 1059
+COM/NAV/GPSp. 1059
MAINTENANCEp. 1059
REMOVAL AND INSTALLATIONp. 1059
POST INSTALLATION SETUP PROCEDUREp. 1059
+TRANSPONDERp. 1063
+S/NβS 3246166 THRU 3246181, AND 3257144, 3257156 THRU 3257198p. 1063
MAINTENANCEp. 1063
REMOVAL AND INSTALLATIONp. 1063
+S/NβS 3246182 AND UP; AND 3257199 AND UPp. 1063
MAINTENANCEp. 1063
REMOVAL AND INSTALLATIONp. 1063
POST INSTALLATION SETUPp. 1064
+CHAPTER 35 – OXYGENp. 1071
LIST OF EFFECTIVE PAGESp. 1073
TABLE OF CONTENTSp. 1075
+CREW / PASSENGERp. 1077
DESCRIPTION AND OPERATIONp. 1077
TROUBLESHOOTINGp. 1079
+SERVICING THE OXYGENp. 1080
REFILLINGp. 1080
INSPECTIONSp. 1082
LEAK TESTSp. 1086
CLEANING AND PURGINGp. 1086
SWAGELOC FITTING INSTALLATIONp. 1087
APPLICATION OF TEFLON TAPE THREAD SEALANTp. 1089
+OXYGEN SYSTEM COMPONENTSp. 1089
+OXYGEN CYLINDERp. 1089
REMOVALp. 1089
INSTALLATIONp. 1090
+RECHARGE VALVEp. 1092
REMOVALp. 1092
INSTALLATIONp. 1092
+PRESSURE GAUGEp. 1093
REMOVALp. 1093
INSTALLATIONp. 1093
+OUTLETSp. 1094
REMOVALp. 1094
INSTALLATIONp. 1094
+OXYGEN ON/OFF CONTROLp. 1095
REMOVALp. 1095
INSTALLATIONp. 1095
+CHAPTER 37 – VACUUMp. 1131
LIST OF EFFECTIVE PAGESp. 1133
TABLE OF CONTENTSp. 1135
+GENERALp. 1137
DESCRIPTION AND OPERATIONp. 1137
TROUBLESHOOTINGp. 1137
+DISTRIBUTIONp. 1141
HOSES AND CLAMPSp. 1141
GYRO FILTERp. 1141
+VACUUM PUMPp. 1142
INSPECTIONp. 1142
REMOVALp. 1143
INSTALLATIONp. 1143
REPLACING PUMP FITTINGSp. 1143
+VACUUM REGULATORp. 1144
SERVICE TIPSp. 1144
ADJUSTMENTp. 1144
REMOVALp. 1144
INSTALLATIONp. 1144
+INDICATINGp. 1147
+VACUUM GAUGEp. 1147
SERVICE TIPSp. 1147
HP S/NβS 3246001 THRU 3246087 ONLYp. 1147
HP S/NβS 3246088 & UP AND TC S/NβS 3257001 & UPp. 1147
REMOVAL AND INSTALLATIONp. 1147
+VACUUM INOP SENSOR/SWITCHp. 1148
REMOVALp. 1148
INSTALLATIONp. 1148
+CHAPTER 39 – ELECTRICAL / ELECTRONIC PANELSp. 1151
LIST OF EFFECTIVE PAGESp. 1153
TABLE OF CONTENTSp. 1155
+INSTRUMENT AND CONTROL PANELSp. 1157
+GENERALp. 1157
+FACE-MOUNTED INSTRUMENTSp. 1157
REMOVALp. 1157
INSTALLATIONp. 1157
+RACK-MOUNTED AVIONICSp. 1157
REMOVALp. 1157
INSTALLATIONp. 1158
+CIRCUIT BREAKER PANELp. 1158
REMOVALp. 1158
INSTALLATIONp. 1158
+SWITCHESp. 1159
+OVERHEAD SWITCH PANELp. 1159
REMOVALp. 1159
SWITCH REPLACEMENTp. 1159
INSTALLATIONp. 1159
+ROCKER-TYPE SWITCHESp. 1159
REMOVALp. 1159
INSTALLATIONp. 1159
+PUSH ON – PUSH OFF SWITCHESp. 1160
REMOVALp. 1160
INSTALLATIONp. 1160
+CHAPTER 51 – STRUCTURESp. 1163
LIST OF EFFECTIVE PAGESp. 1165
TABLE OF CONTENTSp. 1167
GENERALp. 1169
+INVESTIGATION, CLEAN UP AND AERODYNAMIC SMOOTHNESSp. 1173
+CORROSION CONTROLp. 1173
FORMS OF CORROSIONp. 1173
CONDITIONS AFFECTING CORROSIONp. 1173
INSPECTIONp. 1175
CORROSION REMOVAL AND CONTROLp. 1175
CORROSION PRONE AREASp. 1176
+REPAIRSp. 1181
+FIBERGLASS REPAIRSp. 1181
TOUCH-UP AND SURFACE REPAIRSp. 1181
FRACTURE AND PATCH REPAIRSp. 1182
THERMOPLASTIC REPAIRSp. 1183
PRESSURE SENSITIVE SAFETY WALK INSTALLATIONp. 1191
METAL WIRE STITCH REPAIRp. 1191
+ELECTRICAL BONDINGp. 1195
GENERALp. 1195
100 HOUR INSPECTIONp. 1195
ON CONDITION INSPECTIONp. 1195
+CHAPTER 52 – DOORSp. 1199
LIST OF EFFECTIVE PAGESp. 1201
TABLE OF CONTENTSp. 1203
+GENERALp. 1205
DESCRIPTIONp. 1205
DOOR SNUBBER SEALS – REPLACEMENTp. 1205
+PASSENGER/CREWp. 1211
+CABIN DOORSp. 1211
REMOVALp. 1211
INSTALLATIONp. 1211
ADJUSTMENTp. 1211
+DOOR LOCKSp. 1211
REMOVALp. 1211
INSTALLATIONp. 1211
+DOOR LATCH MECHANISMSp. 1212
FORWARD CABIN DOOR – UPPERp. 1212
+AFT CABIN DOORp. 1214
LOWER LATCHp. 1214
UPPER LATCHp. 1214
+CARGOp. 1217
+BAGGAGE DOORSp. 1217
REMOVALp. 1217
INSTALLATIONp. 1217
+BAGGAGE DOOR LOCKSp. 1217
REMOVALp. 1217
INSTALLATIONp. 1217
+BAGGAGE DOOR HINGESp. 1217
REMOVALp. 1217
INSTALLATIONp. 1217
+CHAPTER 53 – FUSELAGEp. 1219
LIST OF EFFECTIVE PAGESp. 1221
TABLE OF CONTENTSp. 1223
+MAINp. 1225
AFT WING ATTACH FITTINGS 100 HOUR INSPECTIONp. 1225
AFT WING ATTACH FITTING REPLACEMENTp. 1226
+CHAPTER 55 – STABILIZERSp. 1229
LIST OF EFFECTIVE PAGESp. 1231
TABLE OF CONTENTSp. 1233
+STABILATORp. 1235
CHECKING FREE PLAYp. 1235
REMOVALp. 1235
INSTALLATIONp. 1235
+BALANCINGp. 1235
BALANCING EQUIPMENTp. 1235
BALANCING STABILATORp. 1238
ATTACH BRACKETS CORROSION CONTROL INSPECTIONp. 1240
+VERTICAL STABILIZERp. 1243
+VERTICAL FINp. 1243
REMOVALp. 1243
INSTALLATIONp. 1243
+RUDDERp. 1245
REMOVALp. 1245
INSTALLATIONp. 1245
BALANCINGp. 1246
+CHAPTER 56 – WINDOWSp. 1249
LIST OF EFFECTIVE PAGESp. 1251
TABLE OF CONTENTSp. 1253
+FLIGHT COMPARTMENTp. 1255
+WINDSHIELDp. 1255
REMOVALp. 1255
INSTALLATIONp. 1255
+PASSENGER COMPARTMENTp. 1259
+SIDE WINDOWSp. 1259
REMOVALp. 1259
INSTALLATIONp. 1259
+CHAPTER 57 – WINGSp. 1261
LIST OF EFFECTIVE PAGESp. 1263
TABLE OF CONTENTSp. 1265
+GENERALp. 1267
+AUXILIARY STRUCTUREp. 1269
+WING TIPp. 1269
REMOVALp. 1269
INSTALLATIONp. 1269
REPAIRp. 1269
+ATTACH FITTINGSp. 1271
+WING TO FUSELAGEp. 1271
REMOVALp. 1271
INSTALLATIONp. 1274
+FLIGHT SURFACESp. 1277
+AILERONp. 1277
CHECKING FREE PLAYp. 1277
REMOVALp. 1277
INSTALLATIONp. 1277
BALANCINGp. 1280
+WING FLAPp. 1280
REMOVALp. 1280
INSTALLATIONp. 1280
+CHAPTER 61 – PROPELLERSp. 1285
LIST OF EFFECTIVE PAGESp. 1287
TABLE OF CONTENTSp. 1289
+PROPELLER ASSEMBLYp. 1291
+PROPELLERp. 1291
REMOVALp. 1291
INSTALLATIONp. 1291
CLEANING, INSPECTION AND REPAIRp. 1294
CHECKING PROPELLER BLADE TRACKp. 1295
+CONTROLLINGp. 1297
+PROPELLER GOVERNORp. 1297
REMOVALp. 1297
INSTALLATIONp. 1297
RIGGING AND ADJUSTMENTp. 1297
+CHAPTER 70 – STANDARD PRACTICES – ENGINEp. 1333
LIST OF EFFECTIVE PAGESp. 1335
TABLE OF CONTENTSp. 1337
GENERALp. 1339
+CHAPTER 71 – POWER PLANTp. 1341
LIST OF EFFECTIVE PAGESp. 1343
TABLE OF CONTENTSp. 1345
+GENERALp. 1347
DESCRIPTIONp. 1347
TROUBLESHOOTINGp. 1347
+ENGINEp. 1353
REMOVALp. 1353
INSTALLATIONp. 1354
+COWLINGp. 1359
REMOVALp. 1359
CLEANING, INSPECTION, AND REPAIRp. 1359
INSTALLATIONp. 1359
+MOUNTSp. 1361
ENGINE SHOCK MOUNTSp. 1361
ENGINE MOUNT CORROSION INSPECTION, IMMERSION IN WATERp. 1361
+CHAPTER 73 – ENGINE FUEL AND CONTROLp. 1367
LIST OF EFFECTIVE PAGESp. 1369
TABLE OF CONTENTSp. 1371
GENERALp. 1373
+DISTRIBUTIONp. 1381
+FUEL NOZZLES (AIR BLEED)p. 1381
REMOVALp. 1381
INSTALLATIONp. 1381
CLEANING AND INSPECTIONp. 1382
+CONTROLLINGp. 1383
FUEL METERING SERVO MAINTENANCEp. 1383
IDLE SPEED AND MIXTURE ADJUSTMENTp. 1383
FULL POWER PERFORMANCEp. 1384
+CHAPTER 74 – IGNITIONp. 1387
LIST OF EFFECTIVE PAGESp. 1389
TABLE OF CONTENTSp. 1391
+ELECTRICAL POWER SUPPLYp. 1393
+IGNITION SYSTEMp. 1393
DESCRIPTIONp. 1393
TROUBLESHOOTINGp. 1393
REPLACEMENT MAGNETOSp. 1393
OVERHAULp. 1393
+MAGNETOSp. 1394
100 HOUR INSPECTIONp. 1394
REMOVALp. 1396
500 HOUR INSPECTION AND CLEANINGp. 1397
DISASSEMBLYp. 1400
ASSEMBLYp. 1404
TESTINGp. 1410
INSTALLATIONp. 1411
+DISTRIBUTIONp. 1413
+IGNITION HARNESSp. 1413
INSPECTIONp. 1413
REMOVALp. 1413
DISASSEMBLYp. 1413
ASSEMBLYp. 1416
INSTALLATIONp. 1418
+SPARK PLUGSp. 1418
REMOVALp. 1418
INSPECTION AND CLEANINGp. 1419
INSTALLATIONp. 1420
+SWITCHINGp. 1423
+MAGNETO AND STARTER SWITCHESp. 1423
REMOVAL AND INSTALLATIONp. 1423
+CHAPTER 76 – ENGINE CONTROLSp. 1425
LIST OF EFFECTIVE PAGESp. 1427
TABLE OF CONTENTSp. 1429
+POWER CONTROLp. 1431
THROTTLE AND MIXTURE CONTROLS ADJUSTMENTp. 1431
+CHAPTER 77 – ENGINE INDICATINGp. 1435
LIST OF EFFECTIVE PAGESp. 1437
TABLE OF CONTENTSp. 1439
+GENERALp. 1441
DESCRIPTIONp. 1441
REMOVAL AND INSTALLATIONp. 1441
+POWERp. 1443
+MANIFOLD PRESSURE GAUGEp. 1443
DESCRIPTIONp. 1443
TROUBLESHOOTINGp. 1443
TACHOMETER INDICATORp. 1444
+TEMPERATUREp. 1447
+EXHAUST GAS TEMPERATURE (EGT) GAUGEp. 1447
DESCRIPTIONp. 1447
TROUBLESHOOTINGp. 1447
REMOVALp. 1447
INSTALLATIONp. 1448
CLEANING AND INSPECTIONp. 1448
+CYLINDER HEAD TEMPERATURE (CHT) GAUGEp. 1449
DESCRIPTIONp. 1449
TROUBLESHOOTINGp. 1449
+INTEGRATED ENGINE INSTRUMENT SYSTEMSp. 1453
(ENGINE INSTRUMENT AND DIGITAL DISPLAY MONITORING PANEL) (HP S/NβS 3246088 & UP AND TC S/NβS 3257001 & UP)p. 1453
(HP S/NβS 3246088 & UP AND TC S/NβS 3257001 & UP)p. 1453
INTRODUCTIONp. 1453
TROUBLESHOOTINGp. 1453
+ANALOG INSTRUMENTSp. 1459
INSTRUMENT SELF TESTp. 1459
INSTRUMENT STATUS LEDp. 1459
+DIGITAL DISPLAY MONITORING PANEL (DDMP)p. 1460
SELF TESTp. 1460
DDMP CONTROLSp. 1460
ALARM MODEp. 1460
INSTRUMENT MODEp. 1462
ELECTRICAL MODEp. 1462
EXCEEDANCE MODEp. 1463
PERCENT POWER MODEp. 1464
TEMPERATURE MODEp. 1465
FUEL MODEp. 1465
RS-232 INTERFACEp. 1467
+CHAPTER 78 – EXHAUSTp. 1473
LIST OF EFFECTIVE PAGESp. 1475
TABLE OF CONTENTSp. 1477
+GENERALp. 1479
100 HOUR INSPECTIONp. 1479
+CHAPTER 79 – OILp. 1483
LIST OF EFFECTIVE PAGESp. 1485
TABLE OF CONTENTSp. 1487
+DISTRIBUTIONp. 1489
+INDICATINGp. 1491
+OIL PRESSUREp. 1491
GAUGEp. 1491
TRANSDUCERp. 1492
+OIL TEMPERATUREp. 1493
+CHAPTER 80 – STARTINGp. 1495
LIST OF EFFECTIVE PAGESp. 1497
TABLE OF CONTENTSp. 1499
+CRANKINGp. 1501
DESCRIPTIONp. 1501
TROUBLESHOOTINGp. 1502
+STARTERp. 1504
REMOVALp. 1504
INSTALLATIONp. 1504
CRANKING TESTSp. 1505
+BENCH TESTSp. 1506
NO-LOAD TESTp. 1506
STALL TORQUE TESTp. 1506
STARTER CONTROL CIRCUITp. 1506
STARTING WITH EXTERNAL POWERp. 1506
+CHAPTER 81 – TURBINESp. 1511
LIST OF EFFECTIVE PAGESp. 1513
TABLE OF CONTENTSp. 1515
+TURBO-SUPERCHARGERp. 1515
DESCRIPTIONp. 1515
TROUBLESHOOTINGp. 1515
NOMENCLATUREp. 1515
+TURBOCHARGERp. 1515
REMOVALp. 1515
LUBRICATION SYSTEM PRIMINGp. 1515
INSTALLATIONp. 1515
V-BAND COUPLING 100 HOUR INSPECTIONp. 1515
DECOKINGp. 1515
THROTTLE CONTROL STOP LIMITSp. 1515
+EXHAUST WASTEGATE ASSEMBLYp. 1515
REMOVALp. 1515
INSTALLATIONp. 1515
ADJUSTMENTp. 1515
+CHAPTER 91 – CHARTS & WIRING DIAGRAMSp. 1559
LIST OF EFFECTIVE PAGESp. 1561
TABLE OF CONTENTSp. 1567
+CHARTSp. 1569
TORQUE REQUIREMENTSp. 1569
CONVERSION TABLESp. 1570
HOSE SPECIFICATIONSp. 1570
CONSUMABLE MATERIALSp. 1570
VENDOR CONTACT INFORMATIONp. 1570
ELECTRICAL WIRE CODINGp. 1570
ELECTRICAL SYMBOLSp. 1570
+WIRING DIAGRAMS (SCHEMATICS)p. 1567
ADFp. 1718
AHRSp. 1710
AIR CONDITIONINGp. 1601
AIR DATA COMPUTERp. 1711
ALTERNATOR POWERp. 1619
AMMETERp. 1625
ANNUNCIATORp. 1655
ATTITUDE GYROp. 1706
AUTOPILOTp. 1605
AUXILIARY VACUUM SYSTEMp. 1722
+AVIONICSp. 1567
COOLINGp. 1599
LIGHTINGp. 1599
BAGGAGE DOOR AJARp. 1689
CABIN TEMPp. 1742
CHTp. 1731
CLOCKp. 1685
CONFIGURATION MODULEp. 1742
DATA ACQUISITION UNITp. 1736
DATA LINKp. 1653
DDMPp. 1732
DMEp. 1719
EGTp. 1738
ELECTRIC FLAPSp. 1639
ELTp. 1635
ENGINE / AIRFRAME UNITp. 1743
ENGINE DIGITAL DISPLAY MONITORING PANELp. 1732
ENGINE GAUGEp. 1734
ENTERTAINMENT CONSOLEp. 1684
EXCEEDANCE AUDIO ALERTp. 1647
EXTERNAL POWERp. 1631
FRESH AIR BLOWERp. 1597
FUEL FLOWp. 1738
FUEL PUMPp. 1641
FUEL QUANTITYp. 1643
GMA 1347 AUDIO PANELp. 1616
GROUND BLOCKSp. 1629
GROUND CLEARANCEp. 1609
HOUR METERp. 1685
INTEGRATED AVIONICS UNITSp. 1712
+LANDING GEARp. 1568
CONTROLp. 1667
POSITION AND WARNINGp. 1669
+LIGHTSp. 1568
BAGGAGEp. 1685
COURTESYp. 1680
FLOODp. 1690
LANDINGp. 1693
NAVIGATIONp. 1698
PANELp. 1673
RADIOp. 1679
READINGp. 1680
RECOGNITIONp. 1702
STROBEp. 1698
SWITCHp. 1673
TAXIp. 1693
LOW VOLTAGE MONITORp. 1625
MAGNETO SWITCHp. 1725
MAPp. 1728
MULTI-FUNCTION DISPLAY (MFD)p. 1709
OAT PROBEp. 1703
OIL PRESSUREp. 1745
OIL TEMPERATUREp. 1745
OVERHEAD SPEAKERSp. 1615
PITOT HEATp. 1651
POWER POINTp. 1633
POWER SWITCHINGp. 1628
PRIMARY FLIGHT DISPLAY (PFD)p. 1709
RADIO MASTER SWITCHp. 1613
RPMp. 1727
SKYWATCHp. 1715
SQUAT SWITCH, R.H.p. 1703
STALL WARNINGp. 1637
STANDBY ALTERNATORp. 1626
STANDBY ATTITUDE INDICATORp. 1707
STARTER AND ACCESSORIESp. 1749
STORMSCOPEp. 1716
TITp. 1738
TKS SYSTEMp. 1649
TRANSPONDERp. 1717
TURN AND BANK INDICATORp. 1705
VACp. 1731
VACUUM INOPp. 1721
The Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual covers every major system and structure of these aircraft in exhaustive detail. From the airworthiness limitations section in Chapter 4 and the inspection program in Chapter 5, through to the charts and wiring diagrams in Chapter 91, this manual provides a complete maintenance framework. The manual encompasses the Lycoming IO-540-K1G5 engine for the Saratoga II HP and the turbocharged TIO-540-AH1A engine for the Saratoga II TC, with dedicated chapters covering fuel injection systems (RSA and FM-250), ignition systems, exhaust systems, turbochargers, and engine controls. Airframe coverage includes wings, fuselage, stabilizers, flight controls, landing gear, hydraulic systems, fuel systems, and electrical power distribution. Avionics and navigation coverage includes communications, autopilot (S-TEC System 55/55X), electronic flight instrument systems (Avidyne Entegra and Garmin 1000), transponders, and dependent position determining equipment.
Engines and Serial Number Coverage
This Piper Saratoga II HP/TC maintenance manual covers two distinct engine installations. The PA-32R-301 Saratoga II HP (serial numbers 3246001 and up) is powered by the Lycoming IO-540-K1G5 engine, rated at 300 HP at sea level and 2700 RPM. The PA-32R-301T Saratoga II TC (serial numbers 3257001 and up) is powered by the turbocharged Lycoming TIO-540-AH1A engine, rated at 300 HP to 12,000 feet and 2500 RPM. Both engine models are covered in full detail, including removal and installation, troubleshooting, ignition timing, fuel metering servo maintenance, turbocharger service, and exhaust system inspection.
Systems and Components Covered
The Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual provides complete coverage of the aircraft systems, including: environmental systems (heating, cooling, air conditioning, and ventilation); autoflight and autopilot systems (S-TEC System 55/55X and King Autopilot/Flight Director); communications (GMA-340 audio panel, radio master switch, static discharging); electrical power (90-amp alternator system, standby alternator, battery, emergency battery, voltage regulators, external power, and electrical load distribution); equipment and furnishings (seats, restraint systems, entertainment console, emergency locator transmitter); fire protection (portable fire extinguisher); flight controls (aileron, rudder, stabilator, flaps); fuel system (storage, distribution, indicating, fuel cells, selector valve, electric fuel pump); hydraulic power (pump, reservoir, lines, free-fall valve); ice and rain protection (pitot heat, heated windshield panel, inadvertent ice protection system TKS); indicating and recording systems (annunciator panel, central warning systems); landing gear (main and nose gear, oleo struts, wheels, brakes, extension and retraction, position and warning); lights (interior, exterior, landing/taxi, navigation/strobe, recognition); navigation (pitot-static system, flight instruments, attitude and direction, electronic flight instrument systems, magnetic heading systems, turn and bank indicator); oxygen system (TC only); vacuum system (pumps, regulators, filters, gauges); electrical and electronic panels (instrument panel, circuit breakers, switches); structures (corrosion control, repairs, electrical bonding); doors (cabin doors, baggage doors, locks, latches); fuselage (aft wing attach fittings); stabilizers (stabilator, vertical stabilizer, rudder, balancing); windows (windshield, side windows); wings (wing tip, attach fittings, aileron, flap); propellers (propeller assembly, governor, removal, installation, blade track); power plant (engine removal/installation, cowling, mounts); engine fuel and control (RSA and FM-250 fuel injection systems, fuel nozzles, fuel metering servo); ignition (magnetos, ignition harness, spark plugs); engine controls (throttle and mixture control adjustment); engine indicating (manifold pressure gauge, tachometer, EGT gauge, CHT gauge, integrated engine instrument systems with DDMP); exhaust (100-hour inspection); oil (oil cooler, oil pressure, oil temperature); starting (starter, cranking tests); turbines (turbocharger, wastegate); and charts and wiring diagrams (torque specifications, conversion tables, hose specifications, consumable materials, vendor contact information, electrical wire coding, electrical symbols, and complete wiring schematics).
What This Manual Enables You to Do
With this Piper Saratoga II HP/TC maintenance manual, you can confidently perform a wide range of maintenance tasks on both the PA-32R-301 and PA-32R-301T aircraft. The manual provides the FAA-approved Airworthiness Limitations, the complete inspection program, detailed removal and installation procedures, rigging and adjustment specifications, troubleshooting charts with probable causes and remedies, torque values, service limits, and electrical schematics. You can diagnose engine performance issues using the fuel injection system troubleshooting charts, adjust idle speed and mixture on the RSA or FM-250 fuel control systems, perform 100-hour and annual inspections using the scheduled maintenance checklists, rig flight controls, service landing gear oleo struts, bleed brakes, test the autopilot system, calibrate fuel quantity indicating systems (standard, Avidyne Entegra, and Garmin 1000), and much more.
Why This Manual Matters
Having the correct maintenance procedures and specifications is critical for the safe and airworthy operation of any aircraft. The Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual provides the exact torque values, service limits, adjustment specifications, and inspection intervals that Piper and Lycoming established for these aircraft. Using incorrect procedures or outdated specifications can lead to improper maintenance, premature component failure, or unsafe flight conditions. This manual ensures that every maintenance action is performed correctly and in accordance with the manufacturer’s instructions, helping to maintain the aircraft’s value, reliability, and airworthiness.
Instant PDF Delivery
This Piper PA-32R-301 & PA-32R-301T Saratoga II HP/TC Maintenance Manual is delivered as an instant PDF download immediately after purchase. There is no shipping, no waiting, and no physical media to handle. The PDF can be viewed on any device β computer, laptop, tablet, or smartphone β and specific pages can be printed as needed for use in the hangar or shop. The manual is fully printable and the complete 1,754-page document is contained in a single PDF file for easy storage and portability.
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