Raymond 4100 4200 Stand-Up Counterbalanced Lift Truck Parts Catalog 1060342B

Description

Raymond 4100 / 4200 Stand-Up Counterbalanced Lift Truck Parts Catalog

This is the complete illustrated parts catalog for the Raymond 4100 C30/C35 and Raymond 4200 C30/C35/C40/C50 stand-up counterbalanced lift trucks, covering serial number 00001 and up. Published under document number 1060342B (revised 10/01/08; original issue 1060342A dated 08/31/07), it is the reference book a parts counter, service tech, or shop owner reaches for when a specific component needs to be identified, ordered, or replaced.

Everything in this Raymond 4100 4200 parts catalog is organized around exploded assembly views. Each figure carries a numbered item key tied to a part list that gives the item number, quantity, Raymond part number, description, and the “Used On” code that pins the part to a specific truck configuration — operating voltage, battery compartment size, mast height, steering type, carriage width, and so on. That cross-referencing is what lets you pull the right part number the first time instead of guessing between near-identical variants.

File Details

• Manual type: Illustrated Parts Catalog
• Brand: The Raymond Corporation
• Models covered: Raymond 4100 C30, 4100 C35, 4200 C30, 4200 C35, 4200 C40, 4200 C50
• Serial number range: 00001 & UP
• Document number: 1060342B (Revised 10/01/08); 1060342A (Original Issue 08/31/07)
• Language: English
• Page count: 350 pages
• File format: PDF

Chapters Covered

The catalog is broken into eight numbered sections plus alphabetical and numerical parts indexes at the back. The section list below reflects the actual table of contents.

• Section 1 — General Information: How to use the catalog (both by part number and when the part number is unknown), major sections overview, recommended spare parts list, hardware parts list.
• Section 2 — Finish and Accessories: Major assemblies, tractor frame, overhead guard installation, finish instructions, control handle decals, console cover assembly, battery gates and rollers (standard), weighted battery spacer and roller assembly, battery spacer installation, roller assembly, battery cover installation (EE), rear guard installation (right-hand side).
• Section 3 — Steering and Controls: Steer valve installation, steer motor installation, steer system hoses, steer wheel assembly, wheel hub assembly, control handle installation, control handle — standard, control handle — optional.
• Section 4 — Drive and Brake: Drive unit installation, drive motor installation, drive unit breakdown, drive wheels, brake installation, brake assembly, deadman pedal assembly.
• Section 5 — Electrical Components and Systems: Electrical system, motor controller assembly, contactor panel and fuse relay installation, vehicle manager installation, contactor panel assembly (standard and EE), contactor, fuse/relay assembly, battery connector assembly, operator display assembly, horn installation, drive motor (AC and AC UL Class E), lift motor (DC and AC), auxiliary motor (DC).
• Section 6 — Hydraulic Components: Hydraulic hoses, mast hose installation, manifold installation, lift pump and motor installation (AC and DC lift), steer motor assembly, steering valve, reservoir installation, main and free lift cylinders for TF, TT, and Quad masts across Model 4100 and 4200 (3K, 3.5K, 4K, and 5K ratings), tilt cylinder assembly.
• Section 7 — Mast: TF Mast elevating section (Model 4100), sideshift carriage installation (two-stage), TT Mast elevating section (Model 4100), sideshift carriage installation (3-stage), TF Mast decals and mounting kit, TF Mast assembly (Model 4200 3K/3.5K/4K), carriage 4-roller and 6-roller variants, lowering control valve, TF Mast installation, TF Mast assembly (5K only), TT Mast finish instructions, TT Mast assembly, lift chains and free lift hoses, hose reeving (single and double function), Quad Mast finish instructions, hoist chains and free lift hoses, Quad Mast assembly, lowering control valve, load backrest, carriage Class II, internal hose reeving groups, sideshift carriage assembly, sideshift cylinder piping, mast tilt assembly, fork assembly.
• Section 8 — Options and Kits: Load backrest, fire extinguisher installation, rear door assembly, quick disconnect installation, warning light installation, auxiliary light installation, battery gate sensor installation, alarm kit, bottler’s tilt limit switch (TT mast only), high speed limit switch (TT mast only), temperature sensor, operator compartment sensor system (OCSS), rapid charge cover, operator cooling fan.
• Appendices: Alphabetical Parts Index, Numerical Parts Index.

What makes this parts catalog genuinely useful on the shop floor is the way it links three things together: the exploded illustration, the item-numbered parts list, and the “Used On” letter codes. When a customer gives you a serial number and a truck spec, you can trace the exact part for that configuration. The recommended spare parts list in Section 1 also tells you which components Raymond flags for stocking — encoders, fuses, contactors, seals, bearings, brushes, brakes, and so on — which is essentially a pre-built critical spares list you can hand to purchasing.

What This Raymond 4100 4200 Parts Catalog Lets You Do

Every repair on these stand-up counterbalanced trucks starts with getting the right part in your hand. Whether you are rebuilding a brake assembly, replacing a mast roller bearing, sourcing a hydraulic cylinder seal kit, matching a drive motor to a 5K truck versus a 3K truck, or identifying which contactor goes on a standard panel versus an EE panel, the part numbers and figures in this catalog give you the answer directly.

The coverage is not just the major systems. You get the small hardware as well — bolts, screws, washers, cotter pins, snap rings, shims, hose clamps, fittings, decals, and guards — so you are not forced to hunt through a fastener bin or call the dealer for a single snap ring. That matters on a lift truck where a $3 retaining ring can take a machine out of service for a day if you cannot identify it.

The catalog is also the reference for finishing and labeling. Sections covering decals, warning labels, ISO placards, EE identification, and mast-specific decals mean you can bring a truck back to spec visually as well as mechanically — useful for resale, lease return, or fleet compliance.

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Instant PDF Delivery

You get the complete Raymond 4100 4200 parts catalog as a single downloadable PDF the moment your order is processed. There is no shipping, no waiting on a disc, no subscription. Open it on a laptop in the office, a tablet on the shop floor, or a phone in the yard. Print the pages you need for a job and keep the rest on file. Because this is a searchable digital document, you can jump straight to a section, a figure, or an index page rather than flipping through a paper book.

For anyone running, servicing, or rebuilding a Raymond 4100 or 4200 stand-up counterbalanced lift truck, this catalog is the difference between ordering the part that fits and ordering the part that nearly fits.