Raymond 4150 4250 Stand-Up Counterbalanced Lift Truck Parts Manual 2013 – ACR System PDF

Description

Raymond 4150/4250 Stand-Up Counterbalanced Lift Truck Parts Manual – ACR System

This is the complete illustrated parts manual for the Raymond Models 4150 and 4250 stand-up counterbalanced lift trucks equipped with the ACR System, published by The Raymond Corporation under document number 1119826 on April 4, 2013. It applies to trucks from serial number 30003 and up. The document gives you a full parts breakdown of the machine – every major assembly is shown in exploded illustration form with item numbers, part numbers, descriptions, service type codes, and quantities, so you can identify exactly the component you need before you order or replace it.

Because this is the parts manual for the whole truck rather than a single system, it covers the tractor frame and finish components, the steering and control group, the drive and brake assembly, the full electrical compartment, hydraulic components, all mast configurations, and every factory option kit. The Raymond 4150 4250 parts manual is the reference you want when a part number on a machine does not match what a generic catalog shows, or when you need to confirm exactly which revision of a component fits a specific serial range.

File Details

• Manual type: Illustrated Parts Manual (Parts Catalog)
• Brand / Publisher: Raymond – The Raymond Corporation
• Models covered: 4150 and 4250 Stand-Up Counterbalanced Lift Truck with the ACR System
• Serial number coverage: 30003 & up
• Document number: 1119826
• Publication date: April 4, 2013
• Language: English
• File format: PDF
• Page count: Approximately 477 pages

Chapters Covered in This Raymond 4150 4250 Parts Manual

• Section 1 – General Information: Hardware lists (bolts, nuts, screws, washers, pins, rings, seals), Critical parts list, Recommended spare parts list
• Section 2 – Finish & Accessories: Major assemblies, tractor frame, overhead guard installation, finish instructions, operator backrest, deadman and floor pads, knee pad, control handle decals, console cover, battery gate, weighted battery spacer and roller assembly, battery cover (EE), counterweight, ComfortStance suspension system
• Section 3 – Steering & Controls: Steer valve, steer motor, steer hoses, steer wheel assembly, control handle installation, standard and cold storage control handle, variable flow control handle, steering tiller
• Section 4 – Drive & Brake: Drive unit installation, traction motor, drive unit assembly, drive wheel, brake installation, brake assembly, deadman pedal with and without floor suspension
• Section 5 – Electrical Components & System: Electrical system, motor controller, contactor panel and fuse relay, vehicle manager, contactor panel assembly (standard and EE), contactor, fuse/relay card, battery connector, operator display, horn, traction/drive motors (3K, 3.5K, 4K, 5K, external sensor), DC lift motor, AC lift motor, auxiliary motor, internal fan
• Section 6 – Hydraulic Components: Hydraulic hoses, mast hose installation, manifold assembly, AC lift pump and motor, DC lift pump and motor, steer pump and motor, orbitrol steering valve, hydraulic steer motor, reservoir, main lift cylinders (TF, TT, Quad), free lift cylinders, tilt cylinder
• Section 7 – Mast: TF mast elevating section (Model 4150), side shift plumbing, TT mast elevating section (Model 4150), side shift carriage, internal hose reeving, TF and TT mast assemblies (Model 4250 3K/3.5K/4K and 5K), lowering control valves, mast decals and mounting kits, lift chains, hose reeving (single and double function), Quad mast assembly, free lift hose and chains, fixed carriage, integrated and hang-on side shift carriage, mast tilt assembly, hose reel, fork assembly
• Section 8 – Options & Kits: Load backrest, fire extinguisher, rear door, quick disconnect, warning light (LED), auxiliary lights (incandescent, oval LED, round LED), auxiliary dome light, battery gate sensor, travel alarm, lift limit switch, high speed limit switch, bottler’s tilt limit switch, temperature sensor kit, OCSS, rapid charge cover, operator cooling fan, fender deflector, temperature sensor (ambient and cold storage), iPort harness, Vantage Point, overhead guard wire mesh, limit switch, tilt centering, camera ready, tilt centering switch, two-speed tilt, proximity sensor, iWarehouse RED
• Appendix A: Alphabetical Parts Index
• Appendix B: Numerical Parts Index

Taken as a whole, this parts manual gives a technician, fleet maintainer, or parts counter the complete factory breakdown of the 4150 and 4250 lift trucks. Each section opens with an illustrated assembly view keyed to a table that lists every item number, the corresponding part number, the description, the service type (Hardware, Critical Part, Recommended Spare, or none), and the quantity used. That means you can trace a part from the diagram straight to the catalog number without guesswork. The hardware, critical parts, and recommended spares lists at the front are especially useful when you need to stock the fasteners, seals, coils, and wear items that fail most often on these trucks.

What This Raymond Parts Manual Lets You Do

Armed with this catalog you can look up and order the correct part for virtually any service job on a 4150 or 4250 – replacing a leaking mast cylinder, rebuilding a brake assembly, sourcing a contactor or fuse/relay card, matching the right drive motor for a 3K, 3.5K, 4K, or 5K chassis, identifying the correct free lift chain for an 83, 88, 95, 99, or 107 inch OACH mast, or confirming which hydraulic hose and fitting belongs to a specific side shift or auxiliary function circuit. The parts tables distinguish between the AC lift, DC lift, and EE configurations, and separate the TF, TT, and Quad mast variants, so you are not guessing based on appearance.

Correct part identification matters more than most people realise. Raymond stand-up counterbalanced trucks were built across a wide spread of serial numbers and option combinations, and a part that looks identical on the shelf may not fit the same mounting point or hydraulic circuit on another truck. Using the exact part number listed for your configuration avoids the downtime and cost of ordering the wrong component, and the exploded diagrams make it easy to reassemble in the right order with the right fasteners, shims, and seals.

The ACR System is called out explicitly on the cover and threaded through the relevant sections, so any truck with that system should be serviced against this document rather than a generic 4150/4250 parts list. The options and kits section also means that if your truck has a warning light, auxiliary light, lift limit switch, high speed limit switch, tilt centering, camera-ready, or iWarehouse RED installation, the correct bracket, harness, and mounting hardware are all documented here.

How the Download Works

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This Raymond 4150 4250 Stand-Up Counterbalanced Lift Truck Parts Manual is delivered as an instant PDF download – no shipping, no waiting on a physical book, and no risk of a missing page. After payment you get the file immediately, and you can open it on a laptop, tablet, or phone, or print any section you need and take it straight to the machine. Whether you run a single truck or a whole fleet of 4150 and 4250 units, keeping this parts catalog on hand means every part lookup starts from the right diagram with the right part number, so you order once and get back to work.