SAME Dorado 55-85 Tractor Workshop Manual 2002 – 55 60 65 70 75 85 Repair Guide PDF

Description

File Details

• Manual type: Workshop Manual
• Brand: SAME
• Models covered: DORADO 55, DORADO 60, DORADO 65, DORADO 70, DORADO 75, DORADO 85
• Language: English
• Page count: 684
• File format: PDF
• Document number: 307.1064.3.0
• Date: 02-2002

Chapters Covered

This SAME Dorado 55-85 tractor workshop manual is organised into the following major sections:

• Engine – Engine section, general characteristics, timing specifications, lubrication system, fuel supply system, turbocharger specifications, cooling system, cylinder block, camshaft journal bushings, backlash adjustment, hydraulic pump support, timing idler gear, cylinders, main bearings, crankshaft, connecting rods and bearings, pistons, piston rings, counterweights for 4-cylinder engines, engine flywheel, camshaft checking, timing gear, cylinder heads, valves, valve rockers, cleaning cylinder heads, engine compression, oil pump, pressure relief valve, shims between oil pan and front support, fuel injection nozzles, mechanical-type engine governor, electronic engine governor, pick-up installation, actuator installation, accelerator pedal, fuel injection pumps, injection pump control system, engine timing, fuel prefilter, fuel filter, fan assembly, turbocharging DORADO 65 and 85, engine air filter, tightening torques, engine assembly instructions, diagnosing malfunctions
• Clutch – Gearshift clutch, general specifications, spring specifications, cocking clutch, adjusting clutch control pedal, bleeding air from hydraulic circuit, stripping slave cylinder, stripping master cylinder, Agroshift unit, general specifications, detaching from gearbox, assembly of Agroshift unit, re-assembly, fitting oil manifolds, diagnosing malfunctions
• Transmission – General specifications, technical specifications, speed change configurations, section through transmission, section through transmission with Agroshift unit, range selector rods and forks, removal and refitting operations, separating front gearbox from engine, dismantling gearbox, removal of gearbox input and P.T.O. shafts, separating AGROSHIFT unit, removal of gear train, disassembly of inversor control rods and forks, dismantling gearchange rod and fork assembly, dismantling gearchange selector rods and forks, removal of front-wheel drive actuator shaft, removal of range gear shaft, examining parts, adjusting play of gearbox shafts, warnings for assembly of P.T.O. unit and range reduction unit, assembly of P.T.O., installation of range reduction unit, gear for front-wheel drive shaft and parking brake discs, points where sealant is used, tightening torques, bevel drive adjustment, servicing operations, rear power take-off, P.T.O. clutch, technical specifications, correct positions of P.T.O. sensors and cables, clutch inspection, checking clutch hydraulic pressures, checking end-play of front shaft of P.T.O. clutch, renewal of rear P.T.O. clutch, removal of rear P.T.O. unit, diagnosing malfunctions
• Axles – Rear axle, installing rear half-shafts, removal and disassembly of epicyclic reduction unit, fitting lateral stub axles, 2WD extendible axle, removing axle from front support, centre steering lever, wheel hub, end float adjustment, front-wheel drive, specifications, epicyclic reduction unit, side hubs, tightening torques, adjusting bevel gears, adjustment of internal control of mechanical differential lock, installing differential assembly, diagnosing malfunctions
• Vehicle – Brakes general information, hydraulic pump, checking front brake disks on 2WD and 4WD front axles and rear brake disks, adjusting service brake pedals, correct installation of inspection cover for parking brake discs, checking parking brake pads, bleeding air from brake hydraulic system, Separate Brakes valve, diagnosing malfunctions, hydraulic lift with load sensing, installing lift and front cover plate of gearbox, lift mechanism, checking safety valves, checking protrusion of non-return valve, adjusting lift, lift hydraulic circuit, sensing arm assembly, power-lift distributor valve spring setting specifications, electronic lift, control panel, control level or depth control knob, mix position/draft control, lowering speed control knob, maximum lift height control knob, up/down control switch, up control, control/float mode, lift status indicator light, remote pushbuttons for lift operation from ground, calibration of the AUTOMATIC, lift operation, electronic circuit diagram of the ECU, calibration of the AUTOMATIC, emergency manual lift control, list of electronic lift tests, position sensor calibration, precautions for electronic equipment, checking electronics system, checking mechanical components, front hydraulic lift, hydraulic accumulator and antishock valve for front lift, front power take-off, general information, section of the P.T.O., fitting RING-FEEDER rings, checking clutch, diagnosing malfunctions, spring specifications
• Controls – Hydrostatic steering, inspections and checks, steering pump, directional control valve, checking pressure relief valve setting, bleeding hydraulic circuit, assembly of orbital pump unit, steering wheel shaft and steering cylinders, instructions for hydrostatic steering distributor assembly, diagnosing malfunctions, mechanical controls, electro-hydraulic controls, front P.T.O. clutch engagement control, rear P.T.O. clutch engagement control, differential lock engagement control, front-wheel drive engagement control, rear P.T.O. engagement control, gearbox, front and rear lift, hydraulic circuit diagram, solenoid valve specifications, adjustment of front and rear differential lock control
• Bodywork – Platform, cab general information, cab air filter, screen wash, screen wipers front and rear, removing driving platform complete with cab, breakage of top hood release cable, high visibility cab roof
• Systems – Ventilation, heating system, air conditioning unit for cabs, operation and maintenance of air-conditioning system, water dripping from condensate drain lines, checking system, system safety elements, temperature regulation, charging system, filling metering unit, refilling system with oil, verifying operation after recharging, tightening air conditioning pipeline fittings, diagnosing malfunctions, hydraulic system, oil filters, hydraulic pumps, checking relief valves of hydraulic lift system, stripping hydraulic pump, auxiliary hydraulic spool valves, checking pressure relief valve setting, checking operating pressure, conversion of auxiliary spool valves from double acting to single acting, checking surface of valve spools, trailer hydraulic braking system, trailer hydraulic braking distributor unit, use of tractor with CUNA 341/01 hydraulic trailer braking, starting, installing hydraulic braking valve for trailers equipped with safety brake, electrical system DORADO 55-65 (up serial number 1112) 75-85, electrical system DORADO 60-65 (under serial number 1111) 70, general safety directions, jump start utilizing another battery, recharge system, heating system, heating and conditioning system, starting system, ignition key, ventilation control, push button control, 2-speed windscreen wiper switch, work lights, screen washer switch, beacon push button, push button AGROSHIFT, relay, electronic flasher unit, switch controlling, switch controlling differential lock, P.T.O. clutch, 4RM, 540/1000 rpm/min P.T.O. speed selector, Economy P.T.O., Live P.T.O., electric starter system, switch for emergency brake, fuse box, instrument panel with digital display, operation of broken belts alarm control unit, engine stop operation with type 2MH engine control unit, electrical wiring
• Appendix – Engine electronic unit, Power lift tester version 1.23a, Power lift tester version 1.24a

This SAME Dorado 55-85 workshop manual gives a trained technician the complete service and repair information needed for the entire tractor range. It covers mechanical, hydraulic, electrical and electronic systems across all listed models, including specific procedures for the AGROSHIFT transmission, electronic lift, front PTO and air conditioning. Detailed exploded views, cross-sections, wiring diagrams and tightening torques support each operation. The manual also includes diagnostic tables for engine, clutch, transmission, axles, brakes, steering, hydraulic lift and air conditioning faults, plus instructions for using specialised test equipment and calibrating electronic components.

What This Manual Enables You To Do

With this SAME Dorado 55-85 repair guide, you can confidently perform engine overhauls, clutch replacement, gearbox and AGROSHIFT servicing, rear axle and front-wheel drive repairs, brake system bleeding and adjustment, hydraulic lift troubleshooting and electronic lift calibration. It helps you diagnose faults using the built-in malfunction tables, set injection pump timing, adjust valve clearances, check turbocharger play, service the air conditioning system and interpret the complete electrical wiring diagrams. Having the correct specifications and procedures on hand reduces guesswork and helps avoid costly damage to your tractor.

IMAGES PREVIEW

Instant PDF Delivery

This SAME Dorado 55-85 tractor workshop manual is delivered as an instant PDF download after payment. No shipping, no waiting for a physical book. You can view it on any device, print the pages you need for the workshop and keep the complete manual on hand for every service job. Whether you are maintaining a Dorado 55, 60, 65, 70, 75 or 85, this PDF gives you the full factory-level repair information in a convenient, searchable document.