TCM FHD15 FHD18 Diesel Forklift Parts Catalogue PDF Download – FHD15C3Z FHD15T3Z FHD18C3Z FHD18T3Z

Description

File Details

• Manual type: Parts Catalogue
• Brand: TCM Corporation
• Models covered: FHD15C3Z, FHD15T3Z, FHD18C3Z, FHD18T3Z
• Power source: Diesel Powered
• Document number: PF-0L6B
• Language: English and Japanese
• File format: PDF
• Page count: 508 pages

Chapters Covered

• Engine Mount
• Air Cleaner
• Air Duct
• Cooling Unit
• Fan Shroud
• Radiator Parts & Reserve Tank
• Fuel System
• Exhaust System
• Front Tube & Joint
• Combination Meter
• Front Guard Wire Harness (Clutch / Tor-Con)
• Combination Switch (Clutch / Tor-Con)
• Electric Parts (Clutch / Tor-Con)
• Battery
• Head Lamp & Front Combination Lamp
• Rear Combination Lamp
• License Lamp / Rear Working Light / Revolving Light / Spot Light
• Back Buzzer
• Heater Unit / Heater Valve & Elbow / Fan
• Lift Lock Valve Wire Harness
• Ammeter / Speed Meter / Torque Converter Thermometer / Pressure Meter
• Speed Detector Unit / Speed Alarm System / OK Monitor
• Interlock (Clutch / Tor-Con)
• Drive Unit Mount (Clutch / Tor-Con)
• Change Lever / Clutch / Mission Case / Mission Gear
• Torque Converter Case / Charging Pump / Clutch Pack / Control Valve
• Drive Axle / Drum Hub
• Propeller Shaft
• Reduction & Differential
• Wheel Brake
• Steering Wheel Unit / Steering Wheel / Orbitrol / Steering Axle / Axle Support / Hub Nut
• Fender / Front Wheel / Rear Wheel
• Power Cylinder / Power Cylinder Boot
• Overhead Guard / Front Lamp Bracket / Rear Lamp Cover / Head Guard Parts / Pop Rivet
• Accel Pedal / Foot Pedal / Foot Pedal Cylinder / Brake Pipe / Foot Pedal Parts
• Clutch Master Cylinder / Brake Master Cylinder / Clutch Release Cylinder / Brake Lever
• Frame / Oil Tank / Oil Cap & Level / Fuel Tank / Balance Weight
• Front Guard / Bonnet / Radiator Cover / Bonnet Hinge
• Floor Board / Step & Floor Mat / Front Cover / Side Cover / Front Side Cover
• Seat / Pump Unit / Control Valve / Valve Control / Spool Section
• Hydraulic Line (Main) / Hydraulic Line (Tor-Con) / Tilt Cylinder / Tilt Boot
• Decal / Service Tool / Tool Box
• Front Glass / Front Glass Wiper / Window Washer / Canvas Cabin
• Central Lubrication / Fire Extinguisher
• Mast: Fork / Lift Bracket / Backrest / Mast / Tilt Gauge / Lift Cylinder / Mast Piping

Engine Mount, Air Intake and Cooling

The catalogue opens with the engine mounting group for the FHD15C3Z, FHD15T3Z, FHD18C3Z and FHD18T3Z, showing the right- and left-hand brackets, cushion rubbers, bolts, washers and nuts that locate the diesel engine in the frame. Air cleaner coverage is split between the standard assembly and the ADE variant, with inner and outer elements, the vacuator valve, nipple cap and the air-cleaner bracket broken out by item number. Air duct pages follow the intake path from the cleaner to the engine, including the clip hardware and the CAB pre-cleaner assembly. The cooling unit section details the radiator assembly, cap, cock and O-ring, with separate part breakdowns for the RADPF and HCS configurations, plus upper and lower hoses and hose clamps. A dedicated fan shroud page carries the shroud and its mounting bolts, and the radiator parts and reserve tank group adds the mounting rubbers, reserve tank, cap, packing and bracket.

Fuel and Exhaust Systems

Fuel system pages list the fuel cap, the fuel filter assembly with its body, plug, gasket and cartridge, the sensor kit used on some builds, and the fuel hose and clip hardware. The exhaust system is covered twice: a standard version and a TUE version with a vertical muffler. Both pages identify the muffler assembly, catalyst, cushion rubbers, gaskets, bolts and brackets, and the vertical variant adds its own bracket set and mounting hardware for the head-guard-mounted stack.

Electrical System, Meters, Lighting and Safety Devices

This is one of the deepest areas of the catalogue. Combination meter pages break down the meter assembly, cover, plate, screw and bolt, with an OKM and SIL variant. Front guard wire harness coverage is separated into clutch and torque-converter versions, each showing the harness routing to the combination switch, starter switch, orbitrol, parking switch, horn and relay. Combination switch groups are listed for both clutch and torque-converter machines, including the turn-signal switch body, cancel cam, horn contact and the direction switch used on the LCR build. Electric parts pages carry the horn, flasher unit, fuse box with 3A, 7.5A and 15A fuses, starter switch, spare keys, starter relay, QOS-controller timer, glow-plug relay, electric bracket, resistors, diodes and engine wire harness. Battery pages list the wet battery options, fusible-link wire, positive and negative cables, holder, anchor bolt and hook, and battery cap. Lighting coverage runs from head lamp and front combination lamp assemblies through the rear combination lamp, license lamp, rear working light in several mounting configurations, revolving light with its bracket, and spot light with harness and clamp. Back buzzer pages give the 12V buzzer options, voice alarm, bracket and on/off switch. The heater unit pages include the heater assembly, switch, duct, grille, bracket, cover, edging, seal and the associated wire harnesses. Metering and monitoring pages cover the ammeter, speed meter with its sensor and harness, torque converter thermometer with sending unit and adapter, torque converter pressure meter with sensor, bracket, cover, pipe, joints and adapters, speed detector unit, speed alarm system variants, and the OK monitor with its lead wire, relay, module and bracket.

Drive Unit, Clutch, Transmission and Torque Converter

Drive unit mount pages differ for clutch and torque-converter trucks. Change lever coverage gives the direction and speed lever assemblies, bushings, brackets, cables, ends, clamps, protectors, boots, pins and the upper and lower covers. The clutch group breaks down the clutch housing, cover, release bearing, retainer, yoke, shaft, seal, fittings and clutch disc. Mission case pages cover the case, back-lamp switch, packing, case cover, gasket, bearing cover, breather, plug, arm-shaft support, O-rings, shift rod, shift forks, springs, steel ball, shift arm and lever. Mission gear pages list the main drive shaft, input shaft, counter gear, bearings, thrust plates, sleeves, clutch hubs, inserts, synchro rings, high and low speed gears, forward and reverse gears, output gear, flange and oil seal. Torque converter coverage includes the converter case, plug, torque converter, input plate, piston, springs, upper and lower covers, gasket, strainer, O-rings, oil filter and nipple. Charging pump pages carry the pump assembly, drive and driven gears, oil seal, screws and O-ring. Clutch pack pages break down the hydraulic clutch assembly with input shaft, plug, piston, O-rings, friction and mating plates, end clutch, return spring, forward and reverse gears, bearings and seal rings. Control valve pages are extensive, listing the valve assembly, case cover revisions dated by build period, main relief piston and springs, spools, plugs, accumulators, solenoid valve, filter, inching link and plate, breather, separate plate, body, bracket and the bolts and washers that tie the assembly together.

Drive Axle, Differential, Propeller Shaft and Brakes

The drive axle group covers the axle housing, breather, plugs, bolts, parallel pins, and the right- and left-hand axle supports. Drum hub pages list the hub and drum assembly, front hub, brake drum, hub bolts, bearings, oil seals, retainers, washers, bearing nuts, drive shaft and packing, with separate DD and SDD spacers. Propeller shaft coverage is compact: shaft, flange bolts, cover and hardware. Reduction and differential pages include the reduction gears and bearings, the carrier and cap assembly, bearing caps, adjuster nuts, lock plates, differential carrier cover, oil seal, pinion cover, hypoid pinion and ring gear, pinion nut, shims, cross case assemblies, spider, side gears, pinion gears, thrust washers, flange and dust cover. Wheel brake pages are the largest single group, listing the right- and left-hand brake assemblies, shoe kits, plates, wheel cylinder assemblies, links, boots, pistons, springs, cups, bleeder screws and caps, shoe and lining sets, adjust screws, levers, parking levers, struts, cable guides, pins, retainers, wave washers, covers and the parking brake cable.

Steering System

Steering wheel unit pages show the steering shaft, column tube, bearings, snap rings, nuts, tilt-lock lever assembly and bushings. The steering wheel group lists the wheel assembly, knob, cap, horn pad, switch, spring and plunger, and cancel-cam cover. Orbitrol coverage is provided in a standard and a VLS version, with seal kits, needle bearing kits, end cap, gerotor, spacer, plate, drive, control parts, rotor, O-rings, oil seals, dust seals, bushings and the EPACS controller. Orbitrol fitting pages list the elbow assemblies, hose fittings, O-rings and the VLS-specific elbows. Steering axle pages break down the axle assembly in standard, FC and FC/RINFC versions, including the axle beam, bearings, oil seals, O-rings, fittings, cap plates, packings, knuckles, kingpins, lock pins, hubs, bearings, oil seals, hub bolts, castle nuts, cotter pins, caps, yokes, pins and collars, plus the potentiometer, adapter and cover used with position sensing.

Wheels, Hubs and Fenders

Front wheel coverage is presented in a wide range of tire and rim combinations for both 1.5T and 1.8T machines, including the TJ, TJSF, TF, TSF, TSUF, TUJF, TUSF, TUWF, TUGF, TRAF, TJ W, TW, TS W and W65 variants, with tire, tube, flap, rim, band, side flange, lock ring, bolt, washer and nut part numbers. Rear wheel pages follow the same pattern for the TJ R, TJSR, TR, TSR, TSUR, TUJR, TUSR, TUWR, TUGR and TRAR configurations. Hub nut pages give the front and rear hub nut part numbers for the different axle builds, and the fender group lists right- and left-hand front fenders with bolts, washers and nuts.

Hydraulics, Control Valve and Spool Sections

Pump unit pages detail the gear pump assembly, repair kit, gear set, gear plate, drive and driven gears, mounting flange, cover, side plates, seals, back-up rings, oil seal, snap ring, bolts, dowel pins and packing, plus the nipple and adapter assemblies. Control valve pages appear in standard, 3SV, 4SV and 5SV versions, and again in torque-converter FIT, 3SV/FIT and 4SV/FIT versions. Each lists tie rods, nuts, spool sections, main relief valve, O-rings, shut-off and relief valves, bolts, plane washers, valve rubbers and collars. Valve control pages break down the lift, tilt, third, fourth and fifth lever assemblies with bushings, shafts, brackets, joints, clevis pins, washers, cotter pins, shims and boots, including the joy-stick arrangement used with FIT machines and the valve lever bracket group with armrest, covers, guard, seal and controller. Spool section pages are given individually for lift, tilt and attachment functions, in standard, VLS and FIT forms, with housings, spools, seal plates, O-rings, wipers, caps, spring seats, springs, poppets, plugs, solenoid valves, sleeves, shuttles, spool heads, connectors and valves listed by item. Inlet section pages for FIT machines add the relief kit, seat and spring kit and housing kit, plus the internal spool, sleeve, piston, springs, connectors, plugs and O-rings.

Frame, Operator Station and Body Panels

Frame pages give the frame, drain plugs and packings. Oil tank pages list the return pipe, return filter, suction filter, bolts and packing, with build-date-dependent variants. Oil cap and level pages differ before and after serial 340, adding the sub tank, breather cap and hose clips where fitted. Fuel tank pages cover the top plate, gasket, bolts, screws, fuel gauge and wire. Balance weight pages list the counterweight, mounting bolts, washers and the HC cover. Front guard pages give the guard, bolts, guide, seal, washers, front plate and flange bolts. Bonnet coverage includes the bonnet, catch assembly, bracket, latch, bushing, cap, hook, spring, snap pins, stopper rubbers, gas spring, seal, seat, binder and grommet. Radiator cover, bonnet hinge, floor board, step and floor mat, front cover, side cover and front side cover pages then detail the covers, hinges, bushings, boards, angles, rubbers, mats, coin lock assembly, key cylinder, key, edging and the foam rubbers that finish the operator platform. Seat pages cover the seat assembly, shields, tracks, wire, seat belts, suspension absorbers, tension springs and the seat switch used with SIL, OKM and OKM/SIL machines.

Pedals, Brake and Clutch Hydraulics

Accel pedal pages give the pedal assembly, shaft, E-ring, cable, clevis and cotter pins, bracket and link assembly. Foot pedal pages are split between clutch and torque-converter machines, with the clutch pedal, brake pedal, bushings, bracket, pedal shaft, fittings and nipple caps on the clutch side, and the inching pedal plus cable on the torque-converter side. Foot pedal cylinder pages list the clutch master cylinder, brake master cylinder, bolts, nuts, clevis pins, washers, cotter pins, reserve tank, hoses, bands and clips, with the release cylinder and bracket on the clutch version. Brake pipe pages are again split by transmission type, with the right- and left-hand brake pipes, clips, clutch master pipe, brake hose and master cylinder pipe. The foot pedal parts page closes this group with the cover, springs and rubber.

Mast, Fork, Lift Bracket and Mast Piping

The mast section opens with the VM0A7 and VM0A9 mast families, covering fork, lift bracket, backrest, mast, tilt gauge, lift cylinder and mast piping, and then repeats the structure for the VFM0A7, VFHMOA7 and VFHM0A7 variants. Fork pages list the many fork part numbers available across lift capacities and lengths, plus the stopper assemblies, handles, pins, knobs, springs and stopper kits. Lift bracket pages give the bracket, end rollers, side rollers, shims, spacers, bolts and washers. Backrest pages list the backrest and mounting bolts and washers. Mast pages break the mast down into outer, middle and inner sections by lift height, with end rollers, shims, slippers, caps, bushings, bolts, washers, pins, name plates and seals. Lift cylinder pages, split into front and rear groups, list the cylinder assemblies, repair and head kits, body, rod, bushings, U-rings, wiper rings, O-rings, seal rings, check valves, snap rings, plugs, gaskets, sheaves, chains, anchors, nuts, pins and cushions. Mast piping pages then complete the picture with three-way fittings, O-rings, hoses, bands, clips, cut valves, regulators, elbows and nipples matched to each lift height.

Decals, Tools and Optional Equipment

Decal coverage is split across two figure groups plus a separate EXB group. The first group contains the model-mark decals, weight lines, cover lines, capacity charts and rivets, while the second group carries the lubrication chart, starter-switch decal, brake-lever decal, mast caution, cross-beam, tire caution, fan caution, fuel-capacity, light-oil, warning plates, turn-signal decal and the various battery, gas-spring and bonnet-caution decals. Service tool pages list the tool sack, hub-nut wrench, spanner set, plier, driver set, grease gun, hexagon wrench and hub-nut lever. Tool box pages give the box, bolts and bracket. Optional equipment sections cover the front glass, wiper motor, arm and blade, wiper switch and harness, window washer with nozzle, tank and pump, canvas cabin with sunroof and roll-up covers, central lubrication kit with grease pump, distributors, connectors, elbows, tubing and switch, and the fire extinguisher with bracket.

Why This TCM Forklift Parts Catalogue Belongs in Your Workshop

Ordering the wrong part on a diesel forklift costs time you do not have. A single mis-identified bracket, seal kit or roller can leave a machine parked for days waiting on a return. This catalogue solves that problem at the source. Every figure is keyed to an item number, every item number is keyed to a TCM part number, and the quantity required is printed beside it, so you can confirm exactly what you are looking at before you commit to an order. The remarks column tells you when a part applies only to specific builds, which matters enormously on a truck where the clutch and torque-converter variants sit side by side in the same machine family.

The depth here is what separates a real parts catalogue from a generic parts list. Lift cylinders are broken down all the way to individual O-rings, U-rings, wiper rings and back-up rings. Wheel brakes are detailed down to the adjuster screws, struts and shoe return springs. Mission gear pages identify bearings by part number and position, not just by function. Spool sections are separated by function and by configuration, so a lift section, tilt section or attachment section is never confused with another. Control valve coverage spans standard, 3SV, 4SV and 5SV builds, and again for the torque-converter FIT versions, which means the same catalogue serves a wide spread of machines in a mixed fleet.

Because this is the TCM document for the FHD15C3Z, FHD15T3Z, FHD18C3Z and FHD18T3Z, the model coverage in the tables matches what is on the truck. Serial-number remarks appear where a part changed during production, so you are not left guessing whether the part on the screen will fit the machine in the bay. Japanese and English descriptions sit side by side throughout, which is useful when a local supplier only recognises the Japanese component name.

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Delivery is instant. The PDF downloads immediately after payment, opens on a laptop, tablet or phone in the workshop, and prints cleanly if you want a paper copy beside the machine. No shipping, no waiting, no account setup. Search the file, jump to the figure you need, read the part number, and order the right component the first time.