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Teledyne Continental TSIO-360 Series Aircraft Engine Overhaul Manual - PDF Download
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Teledyne Continental TSIO-360 Series Aircraft Engine Overhaul Manual – PDF Download

Original price was: $44.95.Current price is: $27.95.

Complete overhaul manual for Teledyne Continental Motors TSIO-360 and LTSIO-360 series aircraft engines. Covers disassembly, cleaning, inspection, repair, assembly, testing, and preservation procedures with specifications and limits.

SKU: TCM-TSIO360-OVH-PDF Category: Tags: , , , Vendor: ManualGarage
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Description

Teledyne Continental TSIO-360 Series Overhaul Manual

This comprehensive overhaul manual covers the Teledyne Continental Motors TSIO-360 and LTSIO-360 series aircraft engines. It provides the overhauler with technical information and instructions applicable to proper overhaul procedures, from initial disassembly through final testing and preservation.

File Details

  • Manual Type: Overhaul Manual
  • Brand: Teledyne Continental Motors
  • Model: TSIO-360 / LTSIO-360 Series
  • Language: English
  • File Format: PDF
  • Original Publication Date: November 1988
  • Current Revision Date: October 1997
  • Page Count: 462 pages

Chapters Covered

  • Chapter 1 – Introduction: Scope, Related Publications, Service Bulletins, Service Reports and Inquiries, 100% Replacement Parts, Definitions and Abbreviations, Description of Engine Model Code, Basic Design Features, Tools, Products
  • Chapter 4 – Airworthiness Limitations: Mandatory Replacement Times, Mandatory Inspection Intervals, Other Related Procedures, Distribution of Changes
  • Chapter 5 – Time Limits/Maintenance Checks: General, Time Limits/Inspection Program, Scheduled Maintenance, Preflight Inspection, 50 Hour Inspection, 100 Hour Inspection, Unscheduled Maintenance
  • Chapter 70 – Standard Practices: General, Lockwire Procedure, Crankcase Threading Procedure, Application of Adhesives, Installation of Gaskets, Cylinder Leakage Check
  • Chapter 72 – Engine, Reciprocating: General, Introduction, Crankcase, Crankshaft, Connecting Rods, Camshaft, Pistons, Lifters, Cylinders, Gear Train, Lubrication System, Valve Mechanism, Induction System, Exhaust System, Ignition System, Disassembly, Cleaning Repair and Replacement, Inspection, Specific Inspections, Assembly of Subassemblies, Final Assembly, Testing After Overhaul, Engine Preservation
  • Chapter 73 – Engine Fuel System: Engine Fuel System, Set-Up Procedure, Turbocharged Engines, Special Set-Up Procedures, Fuel System Pressure and Flow Value Charts, Fuel System Troubleshooting Chart
  • Chapter 74 – Ignition: TCM Ignition System, Slick Ignition System, Ignition Troubleshooting
  • Chapter 75 – Air: General
  • Chapter 76 – Engine Controls: General, Cruise Control by Performance Curve, Cruise Control by E.G.T., Performance Charts
  • Chapter 77 – Engine Indicating: General, Operating Limits, Engine Troubleshooting Chart
  • Chapter 78 – Exhaust: General, Exhaust System, Exhaust System Troubleshooting Chart
  • Chapter 79 – Oil: General, Approved Oil Products, Lubricating System Troubleshooting Chart
  • Chapter 80 – Starting: General, Prestarting, Starting, Ground Warm-Up, Pre-takeoff Check, Flooded Engine, Cold Weather Operation, Preheating, Hot Weather Operation, Ground Operation at High Altitude Airports
  • Chapter 81 – Turbines: General, Turbocharger, Wastegates, Controllers, Lubrication System, Troubleshooting Chart

This TSIO-360 overhaul manual gives the technician a complete, factory-derived workflow for every stage of engine restoration. Disassembly sequences are laid out step-by-step for the ignition system, fuel injection system, accessory case, induction system, oil sump, oil cooler, alternator, starter and starter drive adapter, oil pump, cylinders and pistons, crankcase, camshaft, crankshaft group, and exhaust system. Cleaning, repair, and replacement procedures follow, covering cylinders, pistons, valves, rocker shafts, pushrods, camshaft, crankshaft, crankcase, gears, sheet metal parts, castings, stud replacement, helical coil inserts, spark plug hole inserts, fin repairs, valve guides, valve rockers, hydraulic valve lifters, connecting rods, piston pin bushings, crankshaft assembly, magneto gear support shaft, magneto and alternator drive couplings, tachometer drive housing, starter drive adapter, oil pump assembly, and ignition cables.

Inspection sections detail visual inspection, magnetic particle inspection, crankshaft ultrasonic inspection, fluorescent particle inspection, dimensional inspection, dimensional limits, and an extensive table of limits. Specific inspections cover the crankcase, crankshaft, counterweight pins and bushings, camshaft, connecting rods, gears, pistons and rings, cylinders, hydraulic valve lifters, intake tubes, lubrication system, fuel injection system, ignition system, and exhaust system.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Teledyne Continental TSIO-360 Series Aircraft Engine Overhaul Manual – PDF Download” are as follows:

X30596A – OVERHAUL MANUAL – MODELS TSIO-360-A, AB, -B, BB, -C, CB, -D, DB, -E, EB, -F, FB, -GB, -H, HB, -JB, K, KB, -LB, -MBp. 1
CURRENT STATUS OF PAGESp. 2
WARNINGp. 3
NOTICEp. 4
INTRODUCTIONp. 5
TABLE OF CONTENTSp. 6
LIST OF ILLUSTRATIONSp. 12
1-10-04 – THREE QUARTER RIGHT FRONT VIEW OF THE TSIO-360 SERIES ENGINEp. 31
1-10-04 – THREE QUARTER LEFT REAR VIEW OF THE TSIO-360 SERIES ENGINEp. 31
1-10-04 – INSTALLATION DRAWING TSIO-360 SERIES ENGINEp. 33
1-20-01 (1) – STRAP WRENCHp. 42
1-20-01 (2) – OIL FILTER CAN CUTTERp. 42
1-20-01 (3) – CYLINDER BASE NUT WRENCHESp. 43
1-20-01 (4) – CYLINDER BASE NUT, WRENCHp. 43
1-20-01 (5) – PISTON PIN REMOVERS 8121 SERIESp. 43
1-20-01 (6) – CYLINDER HONEp. 43
1-20-01 (7) – HOLDING FIXTURE ADAPTERSp. 44
1-20-01 (8) – UNIVERSAL CYLINDER HOLDING FIXTUREp. 44
1-20-01 (9) – VALVE GUIDE CLEANER 122p. 45
1-20-01 (10) – SEAL SEAT CUTTERp. 45
1-20-01 (11) – SPRING CHECKERp. 45
1-20-01 (12) – VALVE GUIDE REMOVERSp. 45
1-20-01 (13) – VALVE GUIDE REPLACERSp. 46
1-20-01 (14) – ROCKER ARM BUSHING REMOVER/INSTALLER SETp. 46
1-20-01 (15) – PISTON RING COMPRESSORSp. 46
1-20-01 (16) – PISTON RING COMPRESSORSp. 46
1-20-01 (17) – FLOATING HOLDERp. 47
1-20-01 (18) – VALVE SPRING COMPRESSORp. 47
1-20-01 (19) – PUSH ROD SPRING COMPRESSORp. 47
1-20-01 (20) – FLARING TOOL FOR PUSH ROD HOUSINGp. 47
1-20-01 (21) – VALVE GUIDE REMOVERp. 47
1-20-01 (22) – VALVE SEAT INSERT REMOVER AND REPLACERp. 48
1-20-01 (23) – INSTALLER VALVE SEAT INSERTSp. 48
1-20-01 (24) – VALVE GUIDE TO VALVE SEAT ALIGNMENT SYSTEMp. 49
1-20-01 (25) – VALVE STEM HOLE REAMERSp. 50
1-20-01 (26) – BORING BARSp. 50
1-20-01 (27) – BORING BARSp. 50
1-20-01 (28) – EXPANDING GUIDE BODIESp. 50
1-20-01 (29) – VALVE SEAT INSERT CUTTERSp. 51
1-20-01 (30) – STEP SIDE CUTTERSp. 51
1-20-01 (31) – ROSAN STUD REMOVERp. 51
1-20-01 (32) – CONNECTING ROD REAMING AND ALIGNMENT CHECKING FIXTUREp. 52
1-20-01 (33) – ADAPTER KITSp. 52
1-20-01 (34) – REAMERS, CONNECTING ROD BUSHINGp. 52
1-20-01 (35) – UNIVERSAL CONNECTING ROD BUSHING REMOVER AND INSTALLER SETp. 53
1-20-01 (36) – COMMON DRIVE HANDLE AND PILOTSp. 53
1-20-01 (37) – NEEDLE BEARING INSTALLERp. 54
1-20-01 (38) – HYDRAULIC CRANKSHAFT DAMPENER BUSHING REMOVER/REPLACER SETp. 54
1-20-01 (39) – COUNTER WEIGHT BUSHING REMOVER/INSTALLERp. 54
1-20-01 (40) – ALL POSITION ENGINE STANDp. 55
1-20-01 (41) – TORQUE BAND TENSION ADJUSTERp. 55
1-20-01 (42) – GENERATOR DRIVE HOLDERSp. 55
1-20-01 (43) – CYLINDER HEATING STANDp. 56
1-20-01 (44) – STARTER CLUTCH SHAFT BEARING PULLERSp. 56
1-20-01 (45) – DIFFERENTIAL PRESSURE GAUGEp. 56
1-20-01 (46) – DIFFERENTIAL PRESSURE CYLINDER CHECKERp. 57
1-20-01 (47) – BELT TENSION GAUGEp. 57
1-20-01 (48) – HYDRAULIC VALVE LIFTER TESTERp. 57
1-20-01 (49) – IN AIRCRAFT ALTERNATOR GENERATOR TESTERp. 58
1-20-01 (50) – ENGINE TIMING DISCp. 58
1-20-01 (51) – PULLEY HOLDERp. 58
1-20-01 (52) – PULLEY ALIGNMENT GAGE BARp. 58
1-20-01 (53) – VACUUM PUMPp. 59
1-20-01 (54) – GENERATOR PULLEY PULLERp. 59
1-20-01 (55) – SPARK PLUG INSERT REPLACERp. 59
1-20-01 (56) – THRU-BOLT BORE STEP CUTTERSp. 59
1-20-01 (57) – SPARK PLUG INSERT TAPp. 59
1-20-01 (58) – SPARK PLUG INSERT REMOVERp. 60
1-20-01 (59) – SLIDE HAMMERp. 60
1-20-01 (60) – SPARK PLUG TAPp. 60
1-20-01 (61) – ROSAN LOCK RING INSTALLERp. 60
1-20-01 (62) – STUD DRIVERSp. 60
1-20-01 (63) – CRANKCASE SPLITTER SETp. 60
1-20-01 (64) – PROPELLER SHAFT OIL SEAL INSTALLERp. 61
1-20-01 (65) – OIL PRESSURE RELIEF SPOT FACERSp. 61
1-20-01 (66) – RUNOUT BLOCK SETp. 61
1-20-01 (67) – POLISHING TOOLS FOR CRANKSHAFT BEARINGSp. 61
1-20-01 (68) – INJECTOR NOZZLE REMOVER AND INSTALLERp. 62
1-20-01 (69) – CRANKCASE THRU-BOLT REMOVERSp. 62
1-20-01 (70) – HEX DRIVE FOR HEX TUBE NUTSp. 62
1-20-01 (71) – ROTABROACH CUTTERSp. 62
1-20-01 (72) – PULLERSp. 63
1-20-01 (73) – PULLERSp. 63
1-20-01 (74) – PULLERSp. 63
1-20-01 (75) – PULLERSp. 63
1-20-01 (76) – OUTSIDE MICROMETERSp. 64
1-20-01 (77) – DIAL BORE GAUGESp. 64
1-20-01 (78) – BLADE MICROMETERSp. 65
1-20-01 (79) – SCREW THREAD MICROMETERp. 65
1-20-01 (80) – DEPTH MICROMETERSp. 65
1-20-01 (81) – REAMERS, ROCKER SHAFT SUPPORT BOSSp. 66
1-20-01 (82) – REAMERS, VALVE GUIDE BOSSp. 66
1-20-01 (83) – VALVE GUIDE STEM HOLE REAMERSp. 67
1-20-01 (84) – ADAPTER, SQUARE SHANK REAMERSp. 67
1-20-01 (85) – PLUG GAUGES VALVE STEM HOLEp. 67
1-20-01 (86) – DIAL THICKNESS GAUGEp. 68
1-20-01 (87) – PRECISION VERNIER CALIPERSp. 68
1-20-01 (88) – INSIDE MEASURING INSTRUMENTSp. 68
1-20-01 (89) – ALTERNATOR ANALYZERp. 69
1-20-01 (90) – ALTERNATOR/REGULATOR/BATTERY TESTERp. 69
1-20-01 (91) – MULTIPLE VOLTAGE & CIRCUIT TESTERp. 69
1-20-01 (92) – AIRCRAFT MAGNETO TIMING LIGHTp. 70
1-20-01 (93) – AIRCRAFT TIMING INDICATORp. 70
1-20-01 (94) – COLD CYLINDER TESTERp. 70
1-20-01 (95) – HI-VOLTAGE CABLE TESTERp. 71
1-20-01 (96) – MASTER ORFICE TOOLp. 71
1-20-01 (97) – ALCOR PORTABLE DIGITAL EGT UNITp. 72
1-20-01 (98) – ALCOR PORTABLE DIGITAL CHT UNITp. 72
70-10-00 – LOCKWIRE PROCEDUREp. 94
70-20-00 – PERMATEX, THREADING PROCEDURE 8 GASKET MAKERp. 95
70-50-01 – MASTER ORIFICE ASSEMBLY TOOLp. 97
70-50-02 – CYLINDER STATIC SEAL & DYNAMIC SEALp. 97
70-50-03 – DIFFERENTIAL PRESSURE TESTERp. 99
70-50-04 – DYNAMIC SEAL CHECKp. 101
72-00-03 – CRANKSHAFT NUMBERINGp. 110
72-00-09 – GEAR TRAIN DIAGRAMp. 113
72-00-10 – LUBRICATION SYSTEMp. 115
72-00-11 – HYDRAULIC LIFTERp. 116
72-00-14A – WIRING DIAGRAM (HARNESS)p. 118
72-00-14B – PRESSURIZED MAGNETO INSTALLATIONp. 118
72-10-05 – EXPLODED VIEW OF IGNITION SYSTEMp. 124
72-10-06A – FUEL INJECTION SYSTEMp. 126
72-10-06B – FUEL INJECTION SYSTEM, TSIO-360-MB, SBp. 128
72-10-07 – ACCESSORY CASEp. 130
72-10-08A – INDUCTION SYSTEMp. 132
72-10-08B – INDUCTION SYSTEM, TSIO-360-C,CB,D, DBp. 134
72-10-08C – INDUCTION SYSTEM, TSIO-360-E,EB,F,FB, LTSIO-E, EBp. 136
72-10-08D – INDUCTION SYSTEM, TSIO-360-GB, LBp. 138
72-10-08E – INDUCTION SYSTEM, LTSIO-KBp. 140
72-10-08F – INDUCTION SYSTEM, TSIO-360-MB, SBp. 142
72-10-09 – OIL SUMPp. 143
72-10-10 – OIL COOLERp. 144
72-10-11 – ALTERNATOR ASSEMBLYp. 145
72-10-12A – STARTER AND STARTER DRIVE ADAPTER, TSIO-360-A,AB,D,DB,OP, LBp. 148
72-10-12B – STARTER AND STARTER DRIVE ADAPTER, TSIO-360-B,BB,C,CB,H,HB, JBp. 150
72-10-12C – STARTER AND STARTER DRIVE ADAPTER, TSIO-360-E,EB,F,FB,GB,KB,MB, SB LTSIO-E,EB, KBp. 152
72-10- 13 – OIL PUMP ASSEMBLYp. 154
72-10-14A – INTERCYLINDER AIR BAFFLES, TSIO/LTSIO-360-D,DB,F.FB,GB,KB,LB,MB, SBp. 156
72-10-14B – CYLINDER AND PISTON ASSEMBLYp. 157
72-10-15 – CRANKCASE ASSEMBLYp. 160
72-10-16 – CAMSHAFT ASSEMBLYp. 161
72-10-17 – CRANKSHAFT GROUPp. 162
72-10-18A – EXHAUST ASSEMBLY LTSIO/TSIO-360-E, EB & KBp. 164
72-10-18B – EXHAUST ASSEMBLY TSIO-360-F, FBp. 166
72-10-18C – EXHAUST ASSEMBLY TSIO-360-GB & LBp. 168
72-10-18D – EXHAUST ASSEMBLY TSIO-360-MB & SBp. 169
72-20-12A – CRANKCASE AND ACCESSORY CASE STUD SETTING HEIGHTSp. 177
72-20-12B – STANDARD & OVERSIZED STUD IDENTIFICATIONp. 178
72-20-14A – PRYING SPARK PLUG HELICAL COIL FROM CYLINDERp. 180
72-20-14B – REMOVING SPARK PLUG HOLE HELICAL INSERTp. 180
72-20-14C – INSTALLING SPARK PLUG HOLE HELICAL INSERTp. 180
72-20-14D – EXPANDING SPARK PLUG HOLE HELICAL INSERTp. 180
72-20-15 – CYLINDER ASSEMBLY DIMENSIONSp. 181
72-20-17 – VALVE, ROCKER BUSHING DIMENSIONSp. 180
72-20-18 – HYDRAULIC LIFTERp. 183
72-20-20 – CONNECTING ROD AND BUSHING DIMENSIONSp. 184
72-20-27 – IGNITION WIRING DIAGRAMp. 186
72-20-28A – INTAKE VALVE SEAT REFACINGp. 187
72-20-28B – EXHAUST VALVE SEAT REFACINGp. 187
72-20-28C – INTAKE VALVE REFACINGp. 188
72-30-04 – CRANKSHAFT ULTRASONIC INSPECTING PROCEDUREp. 195
72-40-03 – COUNTERWEIGHT BUSHING DIAMETER CHECKp. 15
72-40-07A – INSPECTION RING SIDE CLEARANCEp. 226
72-40-07B – MEASURING RING GAP IN CYLINDERp. 226
72-40-13A – SPARK PLUGSp. 229
72-40-13B – REVERSE SPARK PLUG PROCEDUREp. 229
72-40-14A – SLIP JOINT ASSEMBLYp. 231
72-40-14B – MULTI-SEGMENT "V" BANK CLAMPp. 231
72-50-10A – FUEL MANIFOLD VALVE FITTING ORIENTATIONp. 251
72-50-10B – AIR THROTTLE AND METERING ASSEMBLY FITTING ORIENTATIONp. 252
72-50-10C – FUEL PUMP FITTING LOCATIONSp. 253
72-50-10D – FITTING ORIENTATION, AIR THROTTLE AND METERING UNIT TSIO-360-MBp. 254
72-60-02A – LEFT SIDE OF CRANKCASE ON STANDp. 259
72-60-02B – ALIGNMENT OF TIMING MARKSp. 260
72-60-02C – RIGHT CRANKCASE AND SUPPORTp. 260
72-60-02D – TORQUING SEQUENCEp. 261
72-60-03A – INSTALLATION NO. 6 CYLINDERp. 263
72-60-03B – TIGHTENING CYLINDER BASE NUTp. 263
72-60-03C – CYLINDER FLANGE TORQUE SEQUENCE FOR SINGLE CYLINDER INSTALLATIONp. 264
72-60-04 – TORQUING THRU BOLTSp. 264
72-60-10 – INSTALLING PUSHROD HOUSINGp. 267
72-60-11 – BOTTOM VIEW, VALVE MECHANISMp. 267
72-60-14A – COUPLING DRIVE LUGSp. 271
72-60-14B – WIRING DIAGRAMp. 271
73-00-00 – FUEL SYSTEM DIAGRAMp. 294
73-10-01 – WASTEGATEp. 297
74-00-01 – COATING INSULATING SLEEVEp. 304
74-00-02 – INSTALLATION OF ELBOW CLAMPp. 304
81-00-00 – BASIC TURBOCHARGER SYSTEMp. 456
81-10-00 – BASIC TURBOCHARGERp. 457
81-20-00 – FIXED ORIFICEp. 458
81-20-01 – HYDRAULIC WASTEGATEp. 459
81-30-04 – VARIABLE ABSOLUTE PRESSURE CONTROLLERp. 460
81-30-05 – THROTTLE CONNECTIONp. 460
81-40-00 – TURBOCHARGER LUBRICATION SYSTEMp. 461
LIST OF CHARTSp. 16
1-10-04 – ENGINE DIMENSIONSp. 33
1-20-01 – SPECIAL TOOLS PROCUREMENT SOURCESp. 36
1-20-01 – IDENTIFICATION CODE FOR TOOLSp. 37
1-20-01 – SPECIAL TOOL INDEXp. 38
1-30-00 – APPLICATION CHART SEALANTS/LUBRICANTSp. 73
70-50-05 – CYLINDER LEAKAGE CHECKp. 102
72-20-12A – CRANKCASE AND ACCESSORY CASE STUD SETTING HEIGHTSp. 177
72-20-12B – STANDARD AND OVERSIZE STUD IDENTIFICATIONp. 178
72-20-12C – MISCELLANEOUS STUD SETTING HEIGHTSp. 178
72-30-03 – MAGNETIC PARTICLE INSPECTIONp. 194
72-30-08 – TABLE OF LIMITS CHART (1)p. 198
72-30-08 – TABLE OF LIMITS CHART (2)p. 199
72-30-08 – TABLE OF LIMITS CHART (3)p. 201
72-30-08 – TABLE OF LIMITS CHART (4)p. 203
72-30-08 – TABLE OF LIMITS CHART (5A)p. 204
72-30-08 – TABLE OF LIMITS CHART (5B)p. 217
72-30-09 – CRITICAL NEW PART DIMENSIONSp. 218
72-40-15 – INSPECTION CHARTp. 232
72-50-01A – GENERAL USE – TIGHTENING TORQUESp. 244
72-50-01B – TABLE OF TIGHTENING TORQUESp. 245
72-50-01C – PIPE PLUGSp. 246
72-50-01D – HYDRAULIC LINE FITTINGSp. 246
72-50-10A – FUEL MANIFOLD VALVE FITTING LOCATIONSp. 251
72-50-10B – AIR THROTTLE AND METERING ASSEMBLY FITTING ORIENTATIONp. 252
72-50-10C – FUEL PUMP FITTING LOCATIONSp. 253
72-70-14 – STANDARD ACCEPTANCE TESTp. 279
72-70-14 – OIL CONSUMPTION DETERMINATIONp. 280
72-70-14 – TEST OPERATING LIMITSp. 281
73-10-03 – FUEL SYSTEM PRESSURE AND FLOW VALVE CHARTSp. 298
73-10-04 – FUEL INJECTION SYSTEM TROUBLESHOOTING CHARTp. 300
74-00-03 – COUPLING NUT TORQUE VALUES (TCM)p. 305
74-10-01 – COUPLING NUT TORQUE VALUES (SLICK)p. 308
74-20-00 – IGNITION TROUBLESHOOTINGp. 309
76-30-00 – PERFORMANCE CHARTSp. 318
77-10-00 – OPERATING LIMITSp. 427
77-20-00 – ENGINE TROUBLESHOOTINGp. 429
79-10-00 – APPROVED OIL PRODUCTSp. 441
79-20-00 – LUBRICATION SYSTEM TROUBLESHOOTINGp. 442
81-50-00 – TURBOCHARGING SYSTEM TROUBLESHOOTING CHARTp. 462
CHAPTER 1 – INTRODUCTIONp. 17
1-00-00 – SCOPEp. 19
1-00-01 – RELATED PUBLICATIONSp. 19
1-00-02 – SERVICE BULLETINSp. 20
1-00-03 – SERVICE REPORTS AND INQUIRIESp. 20
1-00-04 – 100% REPLACEMENT PARTSp. 21
1-10-00 – DEFINITIONS & ABBREVIATIONSp. 23
1-10-01 – ABBREVIATIONS / SYMBOLSp. 23
1-10-02 – DEFINITIONSp. 24
1-10-03 – DESCRIPTION OF ENGINE MODEL CODEp. 28
1-10-04 – BASIC DESIGN FEATURESp. 29
1-20-00 – TOOLSp. 35
1-20-01 – SPECIAL TOOLSp. 35
1-30-00 – PRODUCTSp. 6
1-30-01 – PRODUCT LISTp. 6
CHAPTER 4 – AIRWORTHINESS LIMITATIONSp. 79
4-00-00 – AIRWORTHINESS LIMITATIONSp. 79
CHAPTER 5 – TIME LIMITS/MAINTENANCE CHECKSp. 81
5-00-00 – GENERALp. 83
5-10-00 – TIME LIMITS/INSPECTION PROGRAMp. 85
5-20-00 – SCHEDULED MAINTENANCEp. 87
5-20-01 – PREFLIGHT INSPECTIONp. 87
5-20-02 – 50 HOUR INSPECTIONp. 87
5-20-03 – 100 HOUR INSPECTIONp. 88
5-50-00 – UNSCHEDULED MAINTENANCEp. 90
CHAPTER 70 – STANDARD PRACTICESp. 92
70-00-00 – GENERALp. 93
70-10-00 – LOCKWIRE PROCEDUREp. 94
70-20-00 – CRANKCASE THREADING PROCEDUREp. 95
70-30-00 – APPLICATION OF ADHESIVESp. 96
70-40-00 – INSTALLATION OF GASKETSp. 96
70-50-00 – CYLINDER LEAKAGE CHECKp. 96
70-50-01 – LEAKAGE CHECKSp. 98
70-50-02 – EQUIPMENTp. 98
70-50-03 – PERFORMING THE CHECKp. 99
CHAPTER 72-00 – ENGINE RECIPROCATINGp. 104
72-00-00 – GENERALp. 106
72-00-01 – INTRODUCTIONp. 109
72-00-02 – CRANKCASEp. 109
72-00-03 – CRANKSHAFTp. 110
72-00-04 – CONNECTING RODSp. 110
72-00-05 – CAMSHAFTp. 111
72-00-06 – PISTONSp. 111
72-00-07 – LIFTERSp. 111
72-00-08 – CYLINDERSp. 111
72-00-09 – GEAR TRAINp. 112
72-00-10 – LUBRICATION SYSTEMp. 114
72-00-11 – VALVE MECHANISMp. 116
72-00-12 – INDUCTION SYSTEMp. 116
72-00-13 – EXHAUST SYSTEMp. 117
72-00-14 – IGNITION SYSTEMp. 117
CHAPTER 72-10 – DISASSEMBLYp. 120
72-10-01 – GENERALp. 122
72-10-02 – EXTENT OF DISASSEMBLYp. 123
72-10-03 – PARTS TO BE DISCARDEDp. 123
72-10-04 – PRELIMINARY CLEANINGp. 123
72-10-05 – IGNITION SYSTEMp. 123
72-10-06 – FUEL INJECTION SYSTEMp. 125
72-10-07 – ACCESSORY CASEp. 129
72-10-08 – INDUCTION SYSTEMp. 131
72-10-09 – OIL SUMPp. 143
72-10-10 – OIL COOLERp. 144
72-10-11 – ALTERNATOR ASSEMBLYp. 145
72-10-12 – STARTER AND STARTER DRIVE ADAPTERp. 147
72-10-13 – OIL PUMP ASSEMBLYp. 153
72-10-14 – CYLINDERS AND PISTONSp. 158
72-10-15 – CRANKCASEp. 159
72-10-16 – CAMSHAFT ASSEMBLYp. 161
72-10-17 – CRANKSHAFT GROUPp. 161
72-10-18 – EXHAUST SYSTEMp. 163
CHAPTER 72-20 – CLEANING, REPAIR AND REPLACEMENTp. 172
72-20-01 – GENERALp. 174
72-20-02 – CYLINDERSp. 174
72-20-03 – PISTONSp. 174
72-20-04 – VALVESp. 175
72-20-05 – ROCKER SHAFTSp. 175
72-20-06 – PUSHRODS, VALVE ROCKERS AND SMALL STEEL PASTSp. 175
72-20-07 – CAMSHAFT AND CRANKSHAFTp. 175
72-20-08 – CRANKCASEp. 175
72-20-09 – GEARSp. 175
72-20-10 – SHEET METAL PARTS AND INTAKE MANIFOLDp. 175
72-20-11 – CASTINGSp. 176
72-20-12 – STUD REPLACEMENTp. 176
72-20-13 – HELICAL COIL INSERT INSTALLATIONp. 179
72-20-14 – SPARK PLUG HOLE HELICAL COIL INSERTSp. 179
72-20-15 – FIN REPAIRSp. 182
72-20-16 – VALVE GUIDESp. 182
72-20-17 – VALVE ROCKERSp. 183
72-20-18 – HYDRAULIC VALVE LIFTERSp. 183
72-20-19 – CONNECTING RODSp. 183
72-20-20 – PISTON PIN BUSHING REPLACEMENTp. 183
72-20-21 – CRANKSHAFT ASSEMBLYp. 184
72-20-22 – MAGNETO GEAR SUPPORT SHAFTp. 185
72-20-23 – MAGNETO AND ALTERNATOR DRIVE COUPLINGp. 185
72-20-24 – TACHOMETER DRIVE HOUSINGp. 185
72-20-25 – STARTER DRIVE ADAPTERp. 185
72-20-26 – OIL PUMP ASSEMBLYp. 185
72-20-27 – IGNITION CABLESp. 185
CHAPTER 72-30 – INSPECTIONp. 190
72-30-01 – GENERALp. 192
72-30-02 – VISUAL INSPECTIONp. 193
72-30-03 – MAGNETIC PARTICLE INSPECTIONp. 193
72-30-04 – CRANKSHAFT ULTRASONIC INSPECTIONp. 195
72-30-05 – FLOURESCENT PARTICLE INSPECTIONp. 197
72-30-06 – DIMENSIONAL INSPECTIONp. 197
72-30-07 – DIMENSIONAL LIMITSp. 197
72-30-08 – TABLE OF LIMITSp. 198
72-30-09 – CRITICAL NEW PART DIMENSIONp. 218
72-30-10 – PROTECTIVE COATINGp. 219
72-30-11 – APPLICATION OF ALODIZINGp. 219
72-30-12 – REPAIR OF ALODIZED SURFACESp. 220
72-30-13 – ENAMEL COATINGSp. 220
CHAPTER 72-40 – SPECIFIC INSPECTIONSp. 222
72-40-01 – CRANKCASEp. 224
72-40-02 – CRANKSHAFTp. 224
72-40-03 – CRANKSHAFT AND COUNTERWEIGHT PINS AND BUSHINGSp. 224
72-40-04 – CAMSHAFTp. 225
72-40-05 – CONNECTING RODSp. 225
72-40-06 – GEARSp. 225
72-40-07 – PISTONS AND RINGSp. 225
72-40-08 – CYLINDERSp. 226
72-40-09 – HYDRAULIC VALVE LIFTERSp. 227
72-40-10 – INTAKE TUBESp. 228
72-40-11 – LUBRICATION SYSTEMp. 228
72-40-12 – FUEL INJECTION SYSTEMp. 228
72-40-13 – IGNITION SYSTEMp. 228
72-40-14 – EXHAUST SYSTEMp. 230
72-40-15 – INSPECTION CHARTp. 232
CHAPTER 72-50 – ASSEMBLY OF SUBASSEMBLIESp. 242
72-50-01 – GENERALp. 244
72-50-02 – OIL PUMP ASSEMBLYp. 246
72-50-03 – STARTER AND STARTER ADAPTERp. 247
72-50-04 – CYLINDER ASSEMBLYp. 248
72-50-05 – PISTON AND RING ASSEMBLIESp. 248
72-50-06 – PUSHROD HOUSINGp. 248
72-50-07 – CRANKSHAFT AND CONNECTING RODSp. 249
72-50-08 – CAMSHAFTp. 249
72-50-09 – CRANKCASEp. 249
72-50-10 – FUEL INJECTION, AIR THROTTLE AND METERING ASSEMBLYp. 250
CHAPTER 72-60 – FINAL ASSEMBLYp. 256
72-60-01 – GENERALp. 258
72-60-02 – CRANKCASEp. 258
72-60-03 – CYLINDERS AND PISTONSp. 263
72-60-04 – ACCESSORY CASEp. 264
72-60-05 – FUEL PUMPp. 265
72-60-06 – STARTER DRIVE ADAPTERp. 265
72-60-07 – ALTERNATOR ASSEMBLYp. 265
72-60-08 – OIL COOLERp. 266
72-60-09 – VALVE MECHANISMp. 266
72-60-10 – INTERCYLINDER AIR BAFFLESp. 266
72-60-11 – OIL SUMPp. 268
72-60-12 – INDUCTION SYSTEMp. 268
72-60-13 – FUEL INJECTION SYSTEMp. 270
72-60-14 – IGNITION SYSTEMp. 270
72-60-15 – EXHAUST SYSTEMSp. 272
CHAPTER 72-70 – TESTING AFTER OVERHAULp. 274
72-70-01 – TEST STANDp. 276
72-70-02 – TEST CLUBp. 276
72-70-03 – COOLING AIR SCOOPp. 276
72-70-04 – INDUCTION AIR INTAKEp. 276
72-70-05 – EXHAUST SYSTEMp. 276
72-70-06 – CONTROLSp. 276
72-70-07 – ELECTRICAL WIRINGp. 276
72-70-08 – INSTRUMENTSp. 276
72-70-09 – BREATHERp. 277
72-70-10 – FUEL SYSTEMp. 277
72-70-11 – GOVERNOR PAD COVERp. 277
72-70-12 – ENGINE TESTp. 277
72-70-13 – STARTING PROCEDUREp. 278
72-70-14 – OVERHAUL TEST RUNp. 281
72-70-15 – TEST FLIGHTp. 283
CHAPTER 72-80 – ENGINE PRESERVATIONp. 284
72-80-01 – GENERALp. 286
72-80-02 – FLYABLE STORAGEp. 286
72-80-03 – TEMPORARY STORAGEp. 287
72-80-04 – INDEFINITE STORAGEp. 288
CHAPTER 73-00 – ENGINE FUEL SYSTEMp. 292
73-00-00 – ENGINE FUEL SYSTEMSp. 294
73-10-00 – SET-UP PROCEDUREp. 295
73-10-01 – TURBOCHARGED ENGINESp. 295
73-10-02 – SPECIAL SET-UP PROCEDURESp. 297
73-10-03 – FUEL SYSTEM PRESSURE AND FLOW VALVE CHARTSp. 298
73-10-04 – FUEL SYSTEM TROUBLESHOOTING CHARTp. 299
CHAPTER 74 – IGNITIONp. 302
(TCM IGNITION SYSTEM)p. 303
74-00-00 – GENERALp. 303
74-00-01 – MAGNETO INSTALLATIONp. 303
74-00-02 – HARNESS ASSEMBLY INSTALLATIONp. 304
(SLICK IGNITION SYSTEM)p. 306
74-10-00 – GENERALp. 306
74-10-01 – MAGNETO INSTALLATIONp. 306
74-10-02 – HARNESS ASSEMBLY MAINTENANCEp. 307
74-20-00 – IGNITION TROUBLESHOOTINGp. 309
CHAPTER 75 – AIRp. 310
75-00-00 – GENERALp. 312
CHAPTER 76 – ENGINE CONTROLSp. 314
76-00-00 – GENERALp. 316
76-10-00 – CRUISE CONTROL BY PERFORMANCE CURVEp. 316
76-20-00 – CRUISE CONTROL BY E.G.T.p. 316
76-30-00 – PERFORMANCE CHARTSp. 318
CHAPTER 77 – ENGINE INDICATINGp. 424
77-00-00 – GENERALp. 426
77-10-00 – OPERATING LIMITSp. 427
77-20-00 – ENGINE TROUBLESHOOTING CHARTp. 429
CHAPTER 78 – EXHAUSTp. 435
78-00-00 – GENERALp. 437
78-10-00 – EXHAUST SYSTEMp. 437
78-20-00 – EXHAUST SYSTEM TROUBLESHOOTING CHARTp. 438
CHAPTER 79 – OILp. 439
79-00-00 – GENERALp. 441
79-10-00 – APPROVED OIL PRODUCTSp. 441
79-20-00 – LUBRICATING SYSTEM TROUBLESHOOTING CHARTp. 442
CHAPTER 80 – STARTINGp. 443
80-00-00 – GENERALp. 445
80-00-01 – PRESTARTINGp. 445
80-00-02 – STARTINGp. 446
80-00-03 – GROUND WARM-UPp. 446
80-00-04 – PRE-TAKEOFF CHECKp. 447
80-00-05 – FLOODED ENGINEp. 449
80-00-06 – COLD WEATHER OPERATIONp. 449
80-00-07 – PREHEATINGp. 449
80-00-08 – HOT WEATHER OPERATIONp. 451
80-00-09 – GROUND OPERATING AT HIGH ALTITUDE AIRPORTSp. 453
CHAPTER 81 – TURBINESp. 455
81-00-00 – GENERALp. 456
81-10-00 – TURBOCHARGERp. 457
81-20-00 – WASTEGATESp. 457
81-30-00 – CONTROLLERSp. 459
81-40-00 – LUBRICATION SYSTEMp. 461
81-50-00 – TROUBLESHOOTING CHARTp. 462

Assembly of subassemblies and final assembly chapters guide the overhauler through oil pump assembly, starter and starter adapter, cylinder assembly, piston and ring assemblies, pushrod housing, crankshaft and connecting rods, camshaft, crankcase, fuel injection, air throttle and metering assembly, accessory case, fuel pump, alternator, oil cooler, valve mechanism, intercylinder air baffles, oil sump, induction system, ignition system, and exhaust system.

Testing after overhaul includes test stand setup, test club, cooling air scoop, induction air intake, exhaust system, controls, electrical wiring, instruments, breather, fuel system, governor pad cover, engine test, starting procedure, overhaul test run, and test flight.

Engine Coverage

This overhaul manual covers the following TSIO-360 and LTSIO-360 series engine models: TSIO-360-A, TSIO-360-AB, TSIO-360-B, TSIO-360-BB, TSIO-360-C, TSIO-360-CB, TSIO-360-D, TSIO-360-DB, TSIO-360-E, TSIO-360-EB, TSIO-360-F, TSIO-360-FB, TSIO-360-GB, TSIO-360-H, TSIO-360-HB, TSIO-360-JB, TSIO-360-KB, TSIO-360-LB, TSIO-360-MB, TSIO-360-SB, LTSIO-360-E, LTSIO-360-EB, and LTSIO-360-KB.

What This Manual Enables You To Do

With this TSIO-360 overhaul manual, you can perform a complete engine teardown and rebuild, diagnose and repair fuel injection issues, service turbocharger and wastegate systems, inspect and replace critical rotating components, set up magnetos and ignition timing, adjust fuel pressures and flows, and return the engine to service within factory-specified fits and limits. The manual includes the table of limits, critical new part dimensions, tightening torques, special tools, and operating limits needed to do the job correctly.

Correct procedures and specifications matter because the TSIO-360 is a turbocharged, fuel-injected aircraft engine where incorrect assembly tolerances, improper fuel system adjustment, or overlooked inspection findings can lead to engine failure. This manual provides the manufacturer’s fits, limits, and procedures to help ensure the overhauled engine performs safely and reliably.

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After payment, you receive an instant PDF download of the complete Teledyne Continental TSIO-360 Series Aircraft Engine Overhaul Manual. No shipping, no waiting. View it on any device, print the pages you need for the shop, and keep the full manual on hand for reference during every phase of the overhaul.

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