TTS Marine GP 80-5-10 Provision Service Crane User Manual – Machine 50087

Description

File Details

• Manual Type: User Manual
• Equipment: Provision Service Crane GP 80-5-10
• Brand: TTS Marine AS
• Machine Number: 50087
• Document Number: UMC 50087
• Project Number: 50087
• Customer: STX OSV AS, LANGSTEN
• Hull Number/Name: 749
• Language: English
• Page Count: 157
• File Format: PDF
• Document Format: A4 and A3

Chapters Covered

• 1. Introduction — Structure and Contents, Operator Information, Contact Information, Document Identification, Location of User Manuals, Abbreviations
• 2. Main Data — Technical Specification, Hydraulic Pressure, Pump Capacity, El. Motor Data, External Connections, Restrictions in Use, Restrictions in Guarantee, Name Plate, Certificates
• 3. Technical Description — General, Safety System, Design and Function, Crane Control, Electro/Hydraulic Power Pack, Electric, Hydraulic, Jib Cylinders, Hoisting Machinery, Slew System, Control Platform, Steel Structure
• 4. Preparation Installation — Mounting of TTS Marine Cranes, Prior to Starting the Crane, Start up and Idle Operation
• 5. Operating Instructions — Prestart, Parking, Normal Operation, Start, Stop, Main Control Console, Portable Remote Control Unit, Emergency Stop, Emergency Procedure, Disturbance of Operation, Hazards and Protective Measures, Operators Qualification Requirements
• 6. Maintenance — General, Hydraulic System, Hydraulic Oil Change, Lubrication, Typical Lubrication Points, Oil Quantities, Lubrication Chart, Lubrication Schedule, Slew-Winch Gear, Slew Ring, Slew Ring Wear Test, Re-tightening of Slew Ring Bolts, Wire Rope, Hook Stop Adjustment, Appendices
• 7. Data Sheets / Spare Parts — General, Spare Parts included in delivery, Spare Parts Ordering, Index of Data Sheets and Spare Parts
• 8. Parts List / Drawings — Drawing List Index, Mechanical/Hydraulic Drawings, Electric Drawings, General Explanation to TTS Parts List, Spare Parts Ordering
• Radio Remote Control (C26 PRO series PRO-M) — Conventions, Conformity, Radio Remote Control Description, Warnings, Documentation, Transmitting Unit, Receiving Unit, RI97-08PVZA Module, Proportional Output Calibration, Radio Frequencies, Diagnostic, Technical Data, Appendix: PRO-M FC

This TTS Marine GP 80-5-10 Provision Service Crane User Manual is structured to support the full lifecycle of machine number 50087, from installation through daily operation to long-term maintenance. The introduction establishes operator requirements and document identification, while the main data chapter gives the core technical specification, hydraulic pressures, pump capacity, electric motor data, and external connection details. The technical description explains the electro-hydraulic crane’s design, the safety system, and each major subsystem including the jib cylinders, hoisting machinery, slew system, and steel structure. The installation chapter covers mounting requirements, bolt torque values, and start-up checks. Operating instructions guide the operator through prestart inspections, normal operation, emergency procedures, and hazard awareness. The maintenance section provides detailed schedules, lubrication charts, oil quantities, slew ring wear testing, wire rope examination, and bolt re-tightening procedures. The spare parts and drawings chapters list component identification and ordering information. The included radio remote control manual covers the C26 PRO series PRO-M system in full, including installation warnings, transmitter and receiver operation, proportional output calibration, radio frequencies, diagnostics, and technical data.

Key Specifications

The GP 80-5-10 is a provision service crane with a safe working load of 5 tonnes. Working radius ranges from 2 to 10 metres, with a lifting height of 30 metres single hook travel. Lifting speed is 0-20 m/min, luffing time averages 45 seconds, and the crane offers 360-degree slewing at 0-1.2 rpm. Design heel and trim conditions are 5 degrees plus 2 degrees. The hydraulic system operates at 240 bar main pressure, with a maximum pump capacity of approximately 74.1 litres per minute. The electric motor is rated 690 V / 60 Hz / 3-phase, with 29.1 kW continuous (S1) and 40.7 kW at S6-40%, drawing 30.9 A and 43.2 A respectively. Hydraulic system oil capacity is 300 litres, slew gearboxes hold 7 litres each, and the winch gearbox holds 4 litres.

Safety and Maintenance Coverage

The safety system description includes emergency stop locations, hydraulic overload protection, spring-centered control levers, automatic jib stops, fail-safe brakes on winch and slew, load holding valves, hook stop limit devices, and the emergency winch lowering system. Maintenance guidance covers hydraulic oil quality and filter replacement, lubrication points throughout the crane, slew ring wear measurement and bolt re-tightening torque values, wire rope examination and replacement, and hook stop adjustment. The manual also provides a maintenance log template, slew ring wear measurement table, corrective measures report, and a log for major repairs and modifications.

Radio Remote Control Manual Included

A dedicated radio remote control manual for the C26 PRO series PRO-M system is included as an appendix. It covers conformity and permitted uses, installation warnings, operational warnings, routine and special maintenance, transmitting unit operation, receiving unit layout, the RI97-08PVZA module, proportional output calibration, radio frequencies, diagnostic flowcharts, technical data, and the PRO-M FC wire control option.

Why This Manual Matters

Having the correct procedures and specifications for the TTS Marine GP 80-5-10 Provision Service Crane helps ensure safe operation, proper maintenance, and effective troubleshooting. The manual supports crane operators, maintenance technicians, and service engineers by providing the manufacturer’s instructions for installation, operation, emergency response, and component servicing. This PDF is delivered instantly after payment, with no shipping costs, and can be viewed on any device or printed for use in the workshop or on deck.

IMAGES PREVIEW