Volvo R60D Rigid Haul Truck Service Manual – 20056749D 2021

Description

Volvo R60D Rigid Haul Truck Service Manual – 20056749D 2021

Complete workshop service manual for the Volvo R60D rigid haul truck, published under document number 20056749D and dated November 2021. This is the full service documentation used to maintain, diagnose, strip, repair and rebuild the R60D, covering the Cummins QSK19-C700 engine, the Allison 6620 ORS automatic transmission, the heavy-duty drive axle with planetary wheel reductions, the hydraulic braking and hydrostatic steering systems, body hoist hydraulics, suspension ride cylinders, operator compartment and the complete electrical circuit diagrams. Each section follows the same practical layout: description and operation, removal, disassembly, inspection, assembly, installation, maintenance and special torque specifications.

File Details

• Manual type: Service / Workshop Manual
• Brand: Volvo Construction Equipment
• Model covered: R60D rigid haul truck
• Document number: 20056749D
• Publication date: November 2021 (2021.11)
• Language: English
• Page count: 480 pages
• File format: PDF

Chapters Covered

• 000 General Information – Specifications, Welding Procedure
• 100 Chassis – Chassis, Hood and Fenders
• 110 Engine – Engine and Mounting, Air Cleaner, Power Takeoff, Fuel Pre-Filter
• 120 Transmission – Transmission and Mounting, CEC5 Commercial Electronic Control, Power Takeoff, Transmission Oil Filter
• 130 Driveline – Front Driveline, Rear Driveline
• 140 Front Axle – Wheel, Rim and Tyre
• 160 Rear Axle – Differential, Axle Group, Wheel, Rim and Tyre
• 165 Brake Parts – Front Axle Brake Parts, Rear Axle Brake Parts
• 180 Suspension System – Front Ride Cylinder, Rear Ride Cylinder
• 190 Circuit Diagrams – Circuit Diagrams, Switches and Sensors
• 200 Fuel System – Fuel Tank and Mounting, Fuel Lines, Electronic Foot Pedal
• 210 Cooling System – Cooling System, Radiator and Header Tank, Disc Brake Oil Cooler, Transmission Oil Cooler
• 220 Steering System – Steering System Schematic, Steering and Brake Control Tank, Steering Pump, Accumulator, Steering Valve, Double Relief Valve, Steering Cylinder and Linkage, Accumulator Valve, Steering Filter
• 230 Body System – Body System Schematic, Body and Disc Brake Cooling Tank, Tandem Pump, Body Control Valve, Body Control Joystick, Kick-over Valve, Secondary Relief Valve, Pilot Supply Valve, Proportional Pilot Control Valve, Emergency Body Down Lever, Body Cylinder
• 250 Braking System – Braking System Schematic, Brake Manifold Valve, Accumulator, Treadle Valve, Directional Control Valve, Monoblock Brake Valve, Retarder Control Valve, Shuttle Valve
• 260 Operator’s Compartment – Cab and Mounting, Driver Seat and Mounting, Passenger Seat and Mounting, Air Conditioning and Mounting
• 270 Body – Body and Mounting
• 300 Miscellaneous – General Safety, Maintenance, Lubrication, Service Tools, Standard Bolt and Nut Torque Specifications, Unit Storage

IMAGES PREVIEW

Read as a whole, the Volvo R60D service manual gives a technician one continuous reference for the machine rather than a set of isolated procedures. The opening specifications section establishes the R60D baseline figures – engine output, transmission ratios, axle reductions, brake circuit pressures, tyre sizes, hydraulic pump capacities, body raise and lower times, electrical system ratings and operating weights. From there each chapter moves from description and operation into removal, disassembly, inspection, assembly and installation, finishing with maintenance intervals and any special torque values that apply. Exploded views, sectional cutaways, hydraulic schematics and circuit diagrams sit alongside the text so components can be identified and oriented before work starts.

What This Volvo R60D Service Manual Covers in Practice

The engine chapter deals with the Cummins QSK19-C700, its mounting arrangement, the Quantum electronic fuel control system, fault code tables and the electronic foot pedal. The CEC5 chapter documents the Commercial Electronic Control system used on the Allison 6620 ORS transmission, including the shift selector, ECU, interface module, power module, speed sensors and the diagnostic fault code list, plus the transmission retarder circuit. Driveline sections cover both the front and rear shafts with universal joint service and parallelism checks.

Axle coverage splits between the front wheel, rim and tyre chapter and the rear axle chapters on the differential, the axle group with its planetary wheel ends, and the rear wheel, rim and tyre assemblies. Brake parts are separated into front calliper disc brakes and rear oil-cooled multiple disc brakes, with bleeding, wear measurement and brake pack pressure test procedures. Suspension is handled through the front and rear ride cylinder chapters, including nitrogen charging and ride height setting.

The hydraulic side of the manual is extensive. Steering covers the hydrostatic circuit, the steering pump with its compensator valve, the accumulator and accumulator valve, the steering valve, double relief valve, steering cylinders and linkage, and the in-line steering filter. The body system chapter documents the tandem pump, body control valve, control joystick, kick-over valve, secondary relief valve, pilot supply valve, proportional pilot control valve, emergency body down lever and the two-stage body cylinders. The braking system chapter covers the brake manifold valve, accumulators, treadle valve, directional control valve, monoblock brake valve, retarder control valve and shuttle valve, along with the pressure test points used to verify each circuit.

Supporting chapters round out the manual with the cooling system and its oil coolers, the fuel tank and lines, the operator compartment including cab mounting, seating and air conditioning, the body and mounting with the shimming procedure, and the miscellaneous section holding general safety, maintenance schedules, lubrication charts with capacities, service tools, standard bolt and nut torque tables and unit storage guidance. The circuit diagram chapter provides the electrical schematics and the switches and sensors layout that tie the whole machine together.

Why the Volvo R60D 20056749D Service Manual Matters

Working on a rigid haul truck without the correct procedure is how small faults become major repairs. The Volvo R60D service manual gives the exact disassembly and assembly sequence, the inspection limits, the pressure settings and the torque values the machine was built to, so a repair is done once and done properly. It is equally useful for planned maintenance, fault diagnosis and full component overhauls.

Everything is delivered as an instant PDF download after payment – no shipping, no waiting for a printed book. Open it on a laptop, tablet or phone in the workshop, print the pages you need for the job at hand, and keep the complete 480-page Volvo R60D workshop manual on file for every future service.