ZF AS Tronic 10, 12 & 16-speed versions Repair Manual Level 3 PDF

Description

ZF AS Tronic 10, 12 & 16-speed versions Repair Manual Level 3 – PDF DOWNLOAD

FILE DETAILS:

ZF AS Tronic 10, 12 & 16-speed versions Repair Manual Level 3 – PDF DOWNLOAD

Language : English
Pages : 92
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF AS Tronic 10, 12 & 16-speed versions Repair Manual Level 3 – PDF DOWNLOAD

Start Service CD 0
Repair manual ZF-AS Tronic 10, 12 and 16-speed versions 1
Repair level 3 1
1327 751 102a 1
Copyright by ZF Edition: 2004-04 2
Contents 3
Preface 5
Important information 6
Instructions for repairs 7
List of changes: 1327 751 102 9
Tightening torques 10
Recoding from DIN to ISO standards 12
Consumables 14
Adjustment data 15
Special tools 16
1 Preparatory work 25
2 Clutch actuator 27
2 1 Removal 27
2 2 Fitting 28
3 Output flange 31
3 1 Removal 31
3 2 Fitting 31
4 Output cover 33
4 1 Removal 33
4 2 Fitting 33
5 Removing and fitting range-change housing 35
5 1 Removing range-change housing 35
5 2 Main shaft – planetary carrier clearance setting 37
Range-change housing 38
5 3 Fitting range-change housing 40
5 4 Dismantling range-change housing 43
6 Planetary carrier 45
6 1 Dismantling planetary carrier 45
6 2 Initial assembly of sun gear 47
6 3 Initial assembly of planetary gear set 47
6 4 Sub-assembly of planetary carrier 48
7 Moving transmission into horizontal position 51
8 Transmission actuator 53
8 1 Removal 53
8 2 Fitting 54
8 3 Remove upper part from bottom part 56
8 4 Mount upper part to bottom par 56
8 5 Exchange pressure relief valve 57
8 6 Programming transmission actuator 58
9 Moving transmission into vertical position 59
10 Clutch release mechanism 61
10 1 Removal of release fork 61
11 Connection plate 63
11 1 Removing connection plate 63
11 2 Measuring connection plate 64
11 3 Fitting connection plate 66
12 Housing I 69
12 1 Removing housing I 69
12 2 Dismantling housing I 70
12 3 Assembling housing I 70
12 4 Fitting housing I 71
13 Shaft pack 73
13 1 Removing shaft pack 73
13 2 Fitting shaft pack 75
14 Input shaft 77
14 1 Dismantling input shaft 77
14 2 Synchronizer (02 200) 79
14 3 Assembling input shaft 81
15 Main shaft 83
15 1 Dismantling main shaft 83
15 2 Assembling main shaft 85
16 Countershaft 87
16 1 Removing countershafts 87
17 Gear shift shaft 89
17 1 Dismantling gear shift shaft 89
18 Housing II 91
18 1 Dismantling housing II 91
18 2 Assembling housing II 92

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