Allis-Chalmers ACC40-24PS100 and ACC40-24PS180 Forklift Repair Parts Manual – 1991 Edition

Description

Allis-Chalmers ACC40-24PS100 and ACC40-24PS180 Forklift Repair Parts Manual

This 1991 edition Repair Parts and Special Tools List (RPSTL) is the comprehensive parts reference for the Allis-Chalmers ACC40-24PS100 and ACC40-24PS180 forklift trucks. Covering two distinct lift configurations — 100-inch and 180-inch — this manual gives you the exploded illustrations, part numbers, Commercial and Government Entity (CAGE) codes, National Stock Numbers, and quantity data needed to identify, order, and replace components across the entire machine. Whether you are maintaining a single truck or managing a fleet, this Allis-Chalmers forklift parts manual delivers the full factory parts breakdown in one PDF.

File Details

• Manual Type: Repair Parts and Special Tools List (RPSTL) — TM 10-3930-630-24P
• Brand: Allis-Chalmers
• Models Covered: ACC40-24PS100 (100-inch lift), ACC40-24PS180 (180-inch lift)
• Capacity: 4,000 lb
• Edition: 1991
• Language: English
• Page Count: 292
• File Format: PDF

Chapters Covered

The Allis-Chalmers ACC40-24PS100 and ACC40-24PS180 forklift parts manual is organized by functional group, with each group broken into sub-assemblies and figures. Every line item is cross-referenced to its National Stock Number, part number, and figure/item number for fast lookups.

• Group 01 — Engine: Engine Assembly; Crankcase, Block, Cylinder Head; Crankshaft; Flywheel Assembly; Pistons and Connecting Rods; Valves, Camshafts, and Timing System; Engine Lubrication System; Manifolds
• Group 03 — Fuel System: Carburetor and Fuel Injector; Fuel Pumps; Air Cleaner; Tanks, Lines, Fittings, and Headers; Engine Speed Governor and Controls; Fuel Filters; Accelerator, Throttle, and Choke Controls
• Group 04 — Exhaust System: Muffler and Pipes
• Group 05 — Cooling System: Radiator and Heat Exchanger; Water Manifold, Thermostats, and Housing Gasket; Water Pump; Fan Assembly
• Group 06 — Electrical System: Generator and Alternator; Starting Motor; Ignition Components; Instrument and Engine Control Panel; Fuses, Plates, and Switches; Headlights and Taillights; Sending Units and Warning Switches; Horn and Siren; Batteries and Storage
• Group 07 — Transmission: Shifting Components; Torque Converter and Fluid Coupling; Transmission Assembly; Intermediate Clutch; Servo Unit; Coolers, Pumps, and Motors; Inching Pedal
• Group 09 — Propeller Shafts and Universal Joints: Universal Joint Assembly and Related Parts
• Group 10 — Front Axle: Front Axle Assembly; Differential Carrier and Differential Assembly
• Group 11 — Rear Axle: Rear Steering Axle and Related Parts
• Group 12 — Brakes: Handbrakes (Parking Brake Lever and Parking Brake); Service Brakes; Hydraulic Brake System (Brake Lines, Master Cylinder, Wheel Cylinder); Mechanical Brake System (Brake Pedal and Related Parts)
• Group 13 — Wheels and Tracks: Drive and Rear Wheels; Tires, Tubes, and Tire Chains
• Group 14 — Steering: Mechanical Steering Gear Assembly (Steering Valve, Control Assembly, Tie Rod End); Steering Yokes and Spindles; Hydraulic Steering Lines and Fittings; Steering Cylinder Assembly
• Group 15 — Frame, Towing Attachments, Drawbars, and Articulating Systems: Counterweights; Pintles and Towing Attachments
• Group 18 — Body, Cab, Hood, and Hull: Cowls and Overhead Guard; Guards, Side Panels, and Related Parts; Floor Plates; Seat Assembly and Related Parts
• Group 24 — Hydraulic Fluid Systems: Hydraulic Pump Assembly; Control Valve Assembly (Lift Section and Tilt Section); Control Valve Levers and Linkage; Tilt Cylinder Assembly; Mast Column (Lifting Forks, Backrest, Carriage, Mast Mounting Parts, Mast Assembly for 100-inch and 180-inch lift, Lift Cylinder, Cluster Cylinder); Strainers, Filters, Lines, and Fittings; Hydraulic Reservoir Assembly
• Group 47 — Gages, Weighing and Measuring Devices: Transmission Temperature Thermometer Indicator
• Group 94 — Repair Parts: Repair Kits (bearing sets, gasket sets, engine overhaul kits, hydraulic pump kits, steering kits, fork lift kits, valve ring sets)
• Group 95 — General Use Standardized Parts: Bulk Material (hose, wire, loom)
• Section IV — Cross Reference Indexes: National Stock Number Index, Part Number Index, Figure and Item Number Index

This Allis-Chalmers forklift parts manual does more than list components — it gives you the complete parts vocabulary for the ACC40-24PS100 and ACC40-24PS180. Every assembly is shown in exploded view, with each item numbered and matched to a line entry containing the SMR code, CAGE code, part number, description, and quantity per figure. The cross-reference indexes at the back let you jump from an NSN to a figure and item number, or from a part number to its exact location in the manual. For anyone ordering parts, performing a rebuild, or documenting a restoration, this is the reference that eliminates guesswork.

What You Can Do With This Manual

With the Allis-Chalmers ACC40-24PS100 and ACC40-24PS180 repair parts manual, you can identify any component on the truck by figure and item number, look up the correct part number and National Stock Number, and verify quantities before ordering. The exploded illustrations make it possible to see how assemblies go together and come apart, which is especially useful for complex systems like the transmission, hydraulic control valve, mast assembly, and brake system. The repair kits section groups commonly replaced bearings, gaskets, seals, and packings, so you can plan a full rebuild rather than chasing individual pieces.

Because this is the 1991 edition covering both the 100-inch and 180-inch lift configurations, you get the correct parts data for either machine without needing separate references. The usable-on codes (CLR for the ACC40-24PS100, CLT for the ACC40-24PS180) are clearly marked, so you can confirm at a glance whether a part applies to your specific truck. The cross-reference indexes save hours when you have a stock number but no figure reference, or a part number but no diagram.

Get the Complete Allis-Chalmers Forklift Parts Reference

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This Allis-Chalmers ACC40-24PS100 and ACC40-24PS180 Forklift Repair Parts Manual — 1991 Edition gives you the full parts breakdown for both lift configurations in one organized PDF. Use it to order the right parts the first time, understand how assemblies are constructed, and keep your 4,000 lb Allis-Chalmers forklift running with correct components. Delivered as an instant PDF download — no shipping, no waiting. Read it on any device, print the pages you need for the shop, and keep the complete manual on hand for every maintenance and repair job.