BOMAG BW 213 DH-4 BVC Single Drum Roller Service Manual 008 923 71 – 09/2013

BOMAG BW 213 DH-4 BVC Single Drum Roller Service Manual 008 923 71 – 09/2013

This detailed repair and maintenance reference is designed for professionally qualified personnel working on the BW 213 DH-4 BVC single drum roller. It covers component disassembly, dismantling, assembly, installation, repair, testing, adjustment and diagnostic work. The manual combines machine-specific technical data with extensive electrical, hydraulic, engine, Variocontrol, drum, steering and circuit-diagram information, making it useful for both planned workshop repairs and systematic fault diagnosis.

File Details

• Manual type: Service Manual
• Brand: BOMAG
• Model: BW 213 DH-4 BVC single drum roller
• Serial identification: S/N 101 584 12 …. / S/N 101 584 19 ….
• Catalogue number: 008 923 71
• Publication date: 09/2013
• Language: English
• Pages: 1342
• File format: PDF

Workshop Scope for the BW 213 DH-4 BVC

This manual goes well beyond routine servicing. The opening sections establish safety requirements, general repair practice and tightening-torque information before moving into machine data and scheduled maintenance. The technical data identifies the BW 213 DH-4 BVC with a Deutz TCD 2013 L04 four-cylinder water-cooled diesel engine, 12 V electrical equipment, hydrostatic drive, hydrostatic service brake and hydro-mechanical parking brake. It also gives machine dimensions, operating and axle weights, travel characteristics, steering data, Variocontrol vibration figures, tire data and filling capacities.

The maintenance material includes fuels and lubricants, running-in work and interval-based service tables. Workshop references cover engine oil and filters, fuel filtration and water separation, coolant, hydraulic oil and filters, axle and hub oils, drum reduction gear oil, Vario exciter service, tire pressure, air conditioning, drive belts, valve clearance and other recurring checks. This gives technicians a direct path from scheduled service requirements into the more detailed repair chapters when a component needs inspection or replacement.

Electrical Diagnostics, Engine Electronics and Variocontrol

A major part of the BOMAG BW 213 DH-4 BVC service manual is devoted to electrical and electronic diagnosis. It covers battery service, jump starting, fuses, wiring looms, control units, voltage-supply checks and a structured diagnostics concept. The electronic-module material includes service-training information for SX and MESX systems, machine setup, service mode, input codes, teach and calibration procedures, component replacement procedures, signal descriptions and extensive ESX fault-code information. Engine-electrics coverage follows the EMR3/EDC16 system through sensors, injectors, fuel-control components, CAN-bus diagnosis, SERDIA diagnosis, the diagnostics interface, generator and starter.

The Variocontrol section explains the control circuit and MESX, acceleration transducers, the slewing-motor potentiometer, display and control elements, BVC/BTM05 settings before start-up, operating-mode selection, measuring passes, distance-pulse teaching and BVC amplitude limitation. These sections are especially useful when a fault involves interactions between the travel system, steering, vibration control, sensors or electronic controls rather than a single mechanical component.

Hydraulic, Drive and Steering Repair Coverage

The hydraulic chapters follow the travel and vibration systems from circuit principles into component-level work. They cover the H1 travel and vibration pump, axial-piston pump troubleshooting, 51 C/D 110 travel motor, A2FM56 vibration motor, external gear pumps, slewing motor, travel and vibration circuits, parking-brake operation and adjustment, towing after an engine failure, oil changes and hydraulic filtration. Separate tests and adjustments include service-mode activation, driving against the closed brake, steering against an end stop, vibration-motor leakage checks and steering-circuit pressure testing.

Flushing and bleeding procedures are provided for the travel and vibration circuits, including schematics and the required special tools. The steering material includes electric steering and an optional hydraulic steering chapter. Later repair sections take the oscillating articulated joint through special tools, repair overviews, removal and installation, dismantling and reassembly for both steering configurations. This level of detail supports work that requires more than a component location diagram: it gives the workshop sequence needed to separate, inspect, assemble and recommission major systems.

Engine, Air Conditioning, Drum and Major Assembly Work

The engine section describes the Deutz TCD 2013 family used in the machine and includes lubrication-oil, coolant and fuel circuits, Deutz Common Rail injection, exhaust-gas recirculation, wastegate charge-pressure control and engine-problem information. Practical procedures cover engine oil and filter changes, fuel filter and pre-filter replacement, water-separator service, coolant checks and replacement, air-filter maintenance, valve-clearance adjustment and ribbed V-belt/idler-pulley replacement. A dedicated special-tool section supports TCD 2013 engine work.

Air-conditioning coverage includes R134a system principles, compressor oil, component descriptions, magnetic-clutch checks, inspection and maintenance, compressor V-belt work, servicing, drying and evacuation, emptying for repair, leak testing, filling instructions and refrigerant-circuit troubleshooting. Cabin assembly and cab-window replacement are treated separately with preparation, assembly, final checks, special tools and auxiliary materials.

The drum section is one of the most substantial mechanical repair areas in the manual. It includes a repair overview, drum removal and installation, drum dismantling, vibrator-unit assembly, exciter-unit installation, rubber-buffer replacement and pretension adjustment, plus special tools identified for BW 213/226 DH-4 BVC and Variocontrol work. Detailed supplier documentation later in the manual adds extensive material for the travel and vibration pump, vibration motor, axle drive motor, drum reduction gear, steering valve and axle. The final circuit-diagram section includes a hydraulic plan and two wiring-diagram sets, giving technicians a reference point when mechanical, hydraulic and electrical troubleshooting overlap.

Chapters Covered

• General
  • Introduction and safety regulations
  • General repair instructions
  • Tightening torques
• BOMAG single drum rollers
  • Single drum roller systems and compaction technology
• Technical data
  • BW 213 DH-4 BVC dimensions, weights, engine, travel, steering and vibration data
• Maintenance
  • Fuels and lubricants
  • Running-in instructions
  • Maintenance table
• Electrics
  • Battery, fuses, electrical components and controls
  • Electronic control units and voltage-supply testing
  • Diagnostics concept
• Electronic modules
  • Electrics SX
  • Electrics MESX
  • Electric module A108
• Engine electrics
  • EMR3/EDC16 components and sensor circuits
  • SERDIA and CAN-bus diagnosis, diagnostics interface and fault codes
  • Generator and electric starter
• BOMAG Variocontrol
  • Control circuit, MESX and acceleration transducer
  • BVC/BTM05 settings, operating modes and measuring pass
  • Distance-pulse teaching and amplitude limitation
• Hydraulics
  • Hydraulic circuit and H1 travel/vibration pump
  • Travel and vibration motors, pumps and slewing motor
  • Travel circuit, vibration circuit, parking brake and towing
  • Hydraulic oil, filters and Vario exciter service
• Electric steering
  • Steering circuit and electric steering wheel
• Hydraulic steering (optional)
  • Steering circuit
• Tests and adjustments
  • Special tools and service mode
  • Brake, steering, vibration-motor leakage and pressure tests
• Flushing and bleeding
  • Travel-circuit flushing and bleeding
  • Vibration-circuit flushing and bleeding
• Dust protection / gasket
  • Dust-protection assembly
• Engine
  • TCD 2013 engine systems and Deutz Common Rail injection
  • Engine troubleshooting and maintenance procedures
• Air conditioning system
  • R134a system service, evacuation, leak testing and filling
  • Refrigerant-circuit troubleshooting
• Cabin assembly
  • Preparation, assembly and final function checks
• Replacing the cab window panes
  • Special tools, materials, removal and installation
• Drum
  • Repair overview, removal, dismantling and vibrator-unit assembly
  • Exciter installation, rubber buffers and special tools
• Articulated joint, electric steering
  • Removal, dismantling and assembly of the oscillating articulated joint
• Articulated joint, hydraulic steering
  • Removal, dismantling and assembly of the oscillating articulated joint
• Suppliers documentation
  • Travel/vibration pump, vibration motor and axle drive motor
  • Drum reduction gear, steering valve and axle
• Circuit diagrams
  • Hydraulikplan 32
  • Wiring diagram 132
  • Wiring diagram 206

Taken as a whole, the BOMAG BW 213 DH-4 BVC Single Drum Roller Service Manual 008 923 71 – 09/2013 provides a connected workshop reference: specifications and service intervals establish the correct baseline, diagnostic chapters help isolate faults, component sections explain repair and adjustment work, and the supplier documents and circuit diagrams support deeper investigation of the drive, vibration, steering and electrical systems.

Repair and Diagnose with the Correct Reference at Hand

Use the BOMAG BW 213 DH-4 BVC Single Drum Roller Service Manual 008 923 71 – 09/2013 when servicing, diagnosing or repairing the systems documented for this roller, from routine maintenance and electrical fault tracing to hydraulic testing, engine service, drum work and articulated-joint repair. Following the specified procedures, adjustment data, service information and circuit references helps reduce guesswork and keeps repair decisions tied to the values and sequences given for the machine.

Delivery is an instant PDF after purchase, with no shipping required. Open it on a phone, tablet or computer, keep it available in the workshop, and print the pages you need for the job.