Crown RR 5200S & RD 5200S AC Reach Truck Parts Catalog PDF – Illustrated Parts Manual

Description

Crown RR 5200S & RD 5200S AC Reach Truck Parts Catalog

This is the illustrated parts catalog for the Crown RR 5200S and RD 5200S AC series reach trucks. It is the reference document used to locate, identify and order replacement components for these AC-powered reach trucks, organized by assembly and given with the factory part numbers, required quantities, serial-number applicability and the exploded views that show how each group goes together.

The catalog covers both the RR (reach) and RD (double-reach) variants of the 5200S AC platform, and the individual assemblies are further split where the truck build changes – battery compartment size (A / B / C / D / E), collapsed height, lift height and options such as freezer/corrosion, drive-in-rack mast and load-sense. That means every part listing carries the serial-number range or dash-number reference needed to land on the correct component for the exact truck in front of you.

File Details

• Document type: Illustrated parts catalog
• Brand: Crown
• Models covered: RR 5200S, RD 5200S, RR 5200S AC, RD 5200S AC
• Language: English
• Format: PDF (electronic download)
• Section numbering: Crown assembly index system (e.g. 02.0-1452-800, 03.0-1452-001, 04.0-1452-600, 07.2-1452-100, 08.3-1452-001, 09.0-1452-100)
• Illustrations: Exploded assembly drawings, hydraulic schematics, electrical component layouts and part tables throughout

Chapters Covered

The catalog is divided into assembly groups, each with its own exploded figure and index table of part numbers, descriptions and quantities.

• Reach Hydraulics – Tilt and Side Shift groups (02.0-1452-800, 802a, 804)
• Lift Pump assemblies (02.1-1452-500, 501, 525, 526, 600, 602, 625, 627)
• Lift Motor assemblies (02.2-1452-001, 003, 005, 050, 052, 054, 150, 152) including 36 V DC lift pump motors
• Manifolds and Reach Assembly Manifolds (02.4-1452-001, 003, 050)
• Drive Unit (03.0-1452-001, 003, 005) with gear, bearing, axle and shim breakdowns
• Drive Unit Lubrication System (03.0-1452-200)
• Drive Unit – Traction Motor (03.1-1452-150, 152, 154) covering 36 V AC traction motors, stator, rotor, endheads, fan and brake
• Tire (03.2-1452-001) – traction tire and hub listings
• Electrical Components (04.0-1452-600, 603, 609, 615) with ACCESS modules, VCM, traction drive module, fans, ducts and harnesses
• Contactors and Fuses (04.1-1452-300, 302) including bus bars, fuses, relays and current sensor
• Distribution Panel (04.3-1452-100)
• Contactor groups (04.4-1452-050, 04.4-6535-050, 04.4-7330-050)
• Multi-Task Control (04.6-1452-100) with handle, pots, switches and PCB
• Display – Standard, Enhanced and Enhanced with CDM (04.8-1452-001, 040, 042, 080, 082)
• Height Sensor (04.8-1452-100)
• Control Cable (04.8-1452-200, 202, 203)
• Connectors (04.8-1452-300 series) with Deutsch, Mate-N-Lock and Multilock listings plus terminal and tool part numbers
• Fork Tilt Switch (04.8-1452-500)
• Strobe Light (04.9-10.0-550)
• OHG Accys – overhead guard accessories, fan, dome light, work light, spotlight (04.9-1452-050, 052)
• Freezer/Corrosion packages (04.9-1452-500, 501, 502) with heaters, thermostats, resistors and harnesses
• Caster and Brake Assemblies (05.3-1452-001 through 005, 008, 009) including caster wheels, axles, brake discs, slip ring and rotary switch
• Brake – Traction Motor (05.3-1452-100) with magnet/coil body, armature, brake pads, friction rotor and adjuster
• Steering System (06.0-1452-700, 702) – tiller, steering column, universal joint, gears and bearings
• Steer Motor (06.2-1452-001) and Steer Unit (06.3-1452-001)
• Mast TT – 184 mm (7.25 in) Channel (07.2-1452-100 through 117) including mainframe listings, mast chains, mast springs, carriage chain and carriage springs
• TT Drive-In Rack Mast (07.2-1452-200 series) with main frames, 2nd and 3rd stage masts, chains and springs
• Removable Outrigger Ends (07.2-1452-500, 501, 502, 503)
• Load Wheel sections – standard 4 in, 5 in, 6 in and 265 mm tandem load wheels, plus Yoke assembly (07.4 and 07.5 sections)
• Load Backrest (07.8-1452-001, 002) and Fork assemblies (07.9-08.0-003 through 007)
• TT Lift Cylinder (08.3-1452-001, 004, 005, 008) with cylinder charts by collapsed/lift height
• TT Carriage Cylinder (08.3-1452-050 through 055)
• Reach Cylinder (08.5-1452-001, 002, 003)
• Cyl – Tilt (08.6-1452-001) and Cyl – Side Shift (08.7-1452-050, 052)
• Reach Mechanism – Reach Tilt (RR only), Reach Tilt with Sideshift (RR only), Reach with Tilt, and Reach Tilt & Sideshift (RD only) groups (09.0-1452-001 through 104, 09.0-1652-001 through 100)
• InfoLink Accessories (10.0-1452-001, 003)
• Work Assist Tube and accessories (10.0-1452-050, 075, 077)
• Labels and Decals (10.9-1452-600 series)
• Wheels, Tires and Casters – Load and Caster Wheels (PF25790) and Poly Tire (PF25792) with compound tables, tread codes and Shore A hardness data

What This Parts Catalog Gives You

A parts catalog is not a repair manual – it does not walk you through disassembly procedures or torque sequences for rebuilds. What it does is let you identify the exact component fitted to a specific Crown RR 5200S or RD 5200S AC truck and find the correct replacement part number before you order. Each assembly group pairs an exploded illustration with an index table, so you can match a number on the drawing to a part number, description and required quantity in one pass.

For a machine like the 5200S AC, where the same assembly can differ by battery compartment size, collapsed height, lift height, mast type, capacity class and options like freezer/corrosion or load sense, that identification step is where most ordering errors happen. The catalog handles it by carrying the serial-number ranges and dash-number selection tables directly in the listings – for example the reach hydraulics group is split at [~ – 1A287195] and [1A287196 – 1A999999], the drive unit at [~ – 1A285572] and [1A285573 – 1A999999], the traction motor at [~ – 1A304976], [~ – 1A319934] and [1A319933 – 1A999999], and the lift motor at [~ – 1A244415] and [1A244415 – 1A999999]. The mainframe listings go further and use dash-number charts keyed to load wheel size, collapsed height and lift height so the correct frame weldment is selected for the specific truck build.

That level of build-specific detail is what separates a real factory parts catalog from a generic aftermarket list. You get the assembly relationships (shafts, bearings, seals, shims, retainers, snap rings, bushings, fittings and fasteners shown in position), the seal and O-ring kits called out as kits where Crown supplies them as kits, the option-specific parts (freezer/corrosion, drive-in-rack mast, load sense, work assist, InfoLink) identified by part note, and the labels, decals and warning plates that keep the machine compliant and legible.

Who This Catalog Is For

This parts catalog suits Crown reach truck owners, fleet maintenance shops, independent forklift technicians, parts counter staff and rebuilders who need to order or cross-reference components for RR 5200S and RD 5200S AC trucks rather than guess. It is also useful when a machine changes hands and the truck data number needs to be decoded against the option notes in the catalog to establish exactly which battery compartment size, collapsed height and optional packages the truck carries.

Because the catalog is organised by Crown’s own section numbering and shows the serial-number breakpoints, it works equally well for routine replacement of wear items (wheels, casters, brake pads, seals, chains, hoses, rollers, bushings) and for identifying larger assemblies such as mast weldments, cylinders, drive units and reach arms when a truck is being repaired or rebuilt after damage.

Why Correct Part Identification Matters on a 5200S AC

Reach trucks are built to a truck data number, and the 5200S AC is no exception. Two trucks that look identical from the operator’s seat can take different mast weldments, different lift cylinder assemblies, different carriage cylinders, different reach arms, different casters and different electrical modules depending on battery compartment, collapsed height and option package. Ordering the wrong part on a lift truck is not a small inconvenience – it stops the truck, costs a return and a second shipment, and in the case of structural or hydraulic parts can put the machine out of service for longer than the original repair.

Having the illustrated parts catalog on hand means the technician can confirm the assembly and the serial break before the order is placed. The exploded views also make reassembly faster because they show the order and position of spacers, shims, retainers and seals that are easy to lose track of once a group is apart.

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Instant PDF Delivery

This Crown RR 5200S and RD 5200S AC parts catalog is delivered as an instant PDF download after payment – there is no physical book to ship, no waiting for a courier and no risk of a damaged or lost copy. The file can be opened on a laptop, tablet or smartphone in the workshop or at the parts counter, searched by part number or section reference, and printed page-by-page or as a whole for a paper copy on the bench. If the truck is in pieces and the next part number needs to be found now, the download is available immediately.