Hangcha J-A Series 2.0-3.5t Mast Parts Catalog 2015 – English/Chinese PDF

Description

Hangcha J-A Series 2.0-3.5t Mast Parts Catalog – File Details

• Manual type: Mast parts catalog with exploded assemblies and part numbers
• Brand / publisher: Hangcha Group Co., Ltd.
• Equipment covered: 2.0-3.5t J Series and A Series electrical four-wheel forklift trucks; 2.0-3.6t explosion-proof battery forklift trucks
• Language: English and Chinese (bilingual)
• File format: PDF
• Pages: 142
• Date: 01/2015

Chapters Covered

• Complex roller assy
• Cross roller assy
• Side roller assy
• Lifting part
• Chain assy
• Optional Parts Lists
• Mast
• Fork carriage assy
• Side shifter assy
• Side shift cylinder
• Lifting cylinder, L.H./R.H.
• Tilting cylinder
• Mast piping
• Lifting cylinder, Short
• Side shifter piping
• The fourth piping

Roller and Guide Assemblies

The catalog opens with the load-bearing hardware that keeps a mast running true. The complex roller assy section covers the combined cross-and-side roller used on simplex, duplex and triplex masts, with adjusting shims, rubber covers, seats, bushes and shafts broken out by item number. Separate sections handle the cross roller assy and the side roller assy, so a worn roller, cracked lining or damaged shaft can be matched to the correct part without guesswork. Exploded line drawings place each component in its correct stacking order, which matters when several shims and washers sit behind a single roller.

Lifting Components and Chain Assemblies

The lifting part sections list the inside and outside mast members, U-bolts, adjusting shims, bolts, washers and nuts that make up the moving stack, along with the load bracket, fork assemblies and chain wheels. The chain assy sections give the leaf chain designation and the pin, pin shaft, connector and nut details for each capacity, split so 2.0-2.5t, 3.0t and 3.5t machines are separated. Because chain length changes with lift height, the catalog supplies optional parts lists that map every rated capacity and lift height combination to a specific chain part number.

Mast Assemblies by Type

Mast coverage is organized by mast type and capacity. Simplex mast sections cover 2.0-2.5t and 3.0-3.5t versions with their inside and outside mast, complex roller and cross roller fitment. Duplex (including the high-mast and full-free versions) and triplex mast sections repeat the same structure at 2.0-2.5t and 3.0-3.5t, so the right inside, middle or outside mast rail can be identified before ordering. Lift-height option tables under each mast type correlate the mast part number to the truck’s rated load and lift height, which prevents the common mistake of fitting a rail built for the wrong stroke.

Fork Carriage and Side Shifter Assemblies

The fork carriage assy and side shifter assy chapters cover the carriage frame, main roller, side roller, cross roller and complex roller groups, plus snap rings and shafts. The side shifter sections are divided by capacity and by mast family, with notes flagging parts that apply only to trucks built before or after a given production date. Blocks, plugs, oil cups, hooks and adjusting shims are all itemized, so a full side-shift carriage can be rebuilt from the catalog alone.

Hydraulic Cylinders

Cylinder coverage is thorough and split for clarity. The side shift cylinder section lists rod, dust seal, seal rings, guide sleeve, O-rings, oil seal, piston ring, piston, nut, pin and cylinder body, with a seal kit covering the wear items. Lifting cylinders are given separately for left and right, with pistons, support rings, wear rings, OSI seals, sleeves, snap rings, guide sleeves, cylinder bodies, piston rods and sheaths, plus seal kits by capacity. Short lifting cylinders, used on the free-lift arrangements, are documented the same way. The tilting cylinder section covers ear ring, bearing, dust ring, U-ring, OSI seals, composite liner, rod, body, piston, support ring, nut and seal kit.

Piping Systems

The mast piping, side shifter piping and fourth piping chapters list the hoses, pipe assemblies, elbows, tees, straight and hinge connectors, speed limiting valves, clamps, bands, pulley wheels and sheaths that route oil and return flow through the mast. Optional parts lists tie the hose and return pipe part numbers to each lift height, so the correct length is selected for the machine rather than cutting or extending a line.

Why This Hangcha Mast Parts Catalog Belongs in Your Workshop

Ordering the wrong mast part is expensive in both money and downtime, and mast assemblies give very little room for error – a shim in the wrong place, a roller of the wrong diameter or a chain sized for the wrong lift height all show up as premature wear or a mast that binds under load. This catalog removes that risk by pairing every illustrated item with its material code, its quantity and, where it matters, the capacity and lift height it was built for. If you maintain or repair 2.0-3.5t J Series or A Series electric forklifts, or the 2.0-3.6t explosion-proof battery trucks, this is the parts reference that lets you quote, order and rebuild mast assemblies confidently.

IMAGES PREVIEW

The Hangcha J-A Series 2.0-3.5t mast parts catalog is delivered as an instant PDF download – no shipping, no waiting for a printed binder to arrive. Open it on a laptop, tablet or phone in the workshop or at the parts counter, search the exploded views for the item number you need, and print the page for the job at hand. Whether you are chasing a single side roller or rebuilding a complete triplex mast, this bilingual English and Chinese edition gives you the full part-number map in one file.