Kalmar DCG160-12T Forklift Truck Parts Catalogue B40500470

Description

Kalmar DCG160-12T Forklift Truck Parts Catalogue B40500470

The Kalmar DCG160-12T Forklift Truck Parts Catalogue B40500470 is a machine-specific spare-parts reference for the DCG160-12T forklift truck identified by serial number B40500470. Published on 2021/12/15, this 648-page catalogue is arranged around the truck’s major assemblies and pairs illustrated views with detailed parts lists containing position references, part numbers, descriptions, quantities, units and notes. It is intended for identifying and ordering spare parts for the machine covered by the catalogue.

This catalogue is particularly useful when a component has to be identified from its location in an assembly rather than from a part number already in hand. Illustration pages show assemblies, exploded views or equipment layouts, and the following parts-list pages connect the numbered positions to the corresponding part numbers and descriptions. The catalogue also contains a numerical register near the end for locating listed part numbers in the document.

File Details

• Manual type: Parts Catalogue
• Brand and model: Kalmar DCG160-12T forklift truck
• Machine serial number: B40500470
• Publishing date: 2021/12/15
• Language: English
• Page count: 648 pages
• File format: PDF

Machine-Specific Parts Coverage

The catalogue identifies the principal components fitted to this DCG160-12T and then breaks their installations down into serviceable assemblies and individual parts. The engine section identifies a complete QSB4.5 engine rated at 119kW with STAGE 3A/TIER 3 notation, while the transmission section identifies the complete ZF 3WG-161 gearbox. The driveline section identifies a complete Kessler D81 drive axle. These references help distinguish this catalogue from a broad model-family book and make it easier to verify the major assemblies before ordering parts.

Load-handling coverage is also specific. The catalogue shows mast assembly A68900.0700 with a lifting height of 4000 mm, a lifting carriage with a width of 2500 mm, lift cylinders, mast hoses, chains, side-shift cylinders, tilt cylinders, left and right fork carriers, support rollers and forks. The fork entry shown for this machine is identified as Terminal West 2501002400. The tyres and rims section lists 12.00×20 HAULER wheel and tyre information.

Preventive-maintenance parts are included in the complete-machine section. The service-kit listing for DCG90-180T is tied in this catalogue to QSB4.5 (119kW) 3A + ZF3WG161 and identifies filter kits for the 1st 500H, 500H, 1000H and 2000H intervals, together with belts, fuel filters, water separator, oil filter, air filter, gearbox oil filter and related filter inserts. This is parts identification information rather than a workshop procedure schedule.

How the Catalogue Is Organized

The Kalmar DCG160-12T parts catalogue uses a consistent illustration-and-list format. Drawings use position numbers to show where parts belong; the corresponding parts list provides the ordering part number, description and quantity. Where an item has subcomponents, the catalogue can lead into a subordinate assembly or PARTS_LIST section. Notes also distinguish items that are not sold as an assembly, items that are only sold as an assembly and components for which the service contact should be consulted.

This is a parts catalogue, not a workshop repair manual. Its purpose is component identification, assembly breakdown, part-number lookup and spare-parts ordering for the covered DCG160-12T. It does not replace the separate operator, maintenance, workshop, engine, transmission or axle manuals referenced in the documentation section.

Chapters Covered

• Complete Machine – catalogue instructions, documentation kit, preventive maintenance, signs and machine diagrams
• Engine – engine and engine assembly, fuel system, air intake and exhaust outlet, cooling system and engine control system
• Transmission – ZF 3WG-161 gearbox assemblies, converter housing, torque converter, transmission cases, turbine/shaft/stator, pumps, clutch groups, output shaft, filters, sensors, control valve and pressure-control components
• Transmission Control System – electrical installation, gearbox wiring harness, ECU-box mounting, control unit and fuses
• Driveline/Axle – drive shaft installation, Kessler D81 drive axle, hub mounting, planetary gear, differential carrier, drive wheel brake, parking brake, drive-axle hydraulics and oil cooler
• Brakes – power-assisted brake system and hydraulic brake-system parts
• Steering – power-assisted system, steering axle, steering arms, wheel hubs, steering cylinder and steering hydraulics
• Suspension – steering-axle installation plus tyres and rims
• Load Handling – Lifting/Lowering – mast, outer and inner mast, chain wheel, mast wheel, friction plates, chain, lift cylinders, mast hoses, lifting carriage and lift hydraulics
• Load Handling – Spreading – side-shift cylinders and spreading-cylinder parts
• Load Handling – Tilt – mast installation parts, tilt cylinders, tilt hydraulics and over-centre valve components
• Load Handling – Load Carrier – left and right fork carriers, rollers, support rollers and fork assemblies
• Load Handling – Other Functions – weighing pressure sensor and associated wiring/hydraulic fittings
• Frame, Body, Cab and Accessories – Safety – safety and emergency equipment including non-slip plate fitting set
• Heating, Ventilation and Air Conditioning – cab heating, air-conditioning compressor and related compressor parts
• Wiper/Washer System – fluid body tank installation, reservoir, fill cap and windscreen-washer pumps
• Lighting System – mast lights, working-light electrical installation and headlight installation
• Signalling System – reverse alarm electrical installation and reverse alarm
• Cab Structure and Suspension – cab tipping installation, cab-tilt hydraulic pump and cylinder, cab suspension and DCG160-12T cab assemblies
• Cab Equipment – controls, display, ignition switch and key, driver’s seat, arm rests, windows, mirrors, steering components, pedals, levers, wipers, lights, horn, floor mat, doors, insulation and upholstery
• Frame and Body – frame, fender assembly, counterweight, body, footstep and engine hood assemblies
• Common Hydraulics – Tanks and Accumulators – hydraulic tank assembly and installation
• Common Hydraulics – Pumps – brake-system pump hydraulics, pump assemblies and pressure filters
• Common Hydraulics – Hoses, Pipes and Valves – main valve, valve block, main-valve hydraulics and pressure adjustment
• Common Hydraulics – Temperature Control, Cleaning and Hydraulic Oil – tank installation, hydraulic-oil tank hydraulics and breathing filter
• Common Electrics – Distribution of Electricity – chassis electrical installation, wiring harnesses, power-supply wiring, batteries, main switch, fuse box and related electrical parts
• Common Electrics – Communication – computer unit, IoT
• Numerical Register – part-number-to-page lookup for parts listed throughout the catalogue

Across these chapters, the document gives a technician or parts specialist a structured way to move from the complete truck to a system, then to an assembly and finally to an individual part. Major mechanical, hydraulic and electrical groups are represented, and many complex assemblies are shown as drawings before their component lists. That organization is valuable when verifying how a part fits into the engine, gearbox, axle, mast, cab, hydraulic or electrical system before placing an order.

Illustrated Parts Identification

The Kalmar DCG160-12T Forklift Truck Parts Catalogue B40500470 contains extensive pictorial material throughout its 648 pages. Examples include multi-view forklift drawings, engine and gearbox illustrations, exploded transmission groups, drive axle and hub breakdowns, steering components, mast and carriage parts, hydraulic assemblies, cab equipment and electrical installations. Because the illustration page is normally followed by a matching parts list, the user can trace a numbered callout directly to the listed part number and quantity.

The catalogue also identifies ordering information that can prevent common parts-selection mistakes. Its instructions state that a spare-parts order should include the machine model and serial number together with part numbers and quantities. Notes within individual lists flag items that are not sold separately, assemblies that must be ordered as a unit and cases where a Kalmar service contact is required.

Get the Correct DCG160-12T Parts Reference

Use the Kalmar DCG160-12T Forklift Truck Parts Catalogue B40500470 to identify replacement components, verify assembly relationships, cross-check position numbers, locate part numbers and quantities, and follow the machine’s major engine, transmission, axle, steering, brake, load-handling, cab, hydraulic and electrical parts groups. Having the correct machine-specific parts reference helps reduce guesswork when planning maintenance, sourcing components or preparing a spare-parts order because the illustrations and lists keep the component identification tied to the covered model and serial number.

Delivery is instant as a PDF after purchase – there is no physical book and no shipping delay. Open the catalogue on a compatible computer, tablet or phone, keep it available in the workshop or parts office, and print the pages you need for reference.

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