Kobelco SK200-8 SK210LC-8 Hydraulic Excavator Shop Manual 2006

Description

Kobelco SK200-8 and SK210LC-8 Shop Manual — Full Workshop Coverage

This is the complete shop manual for the Kobelco SK200-8 and SK210LC-8 hydraulic excavators, published August 2006 under document number S5YN0018E01. The manual is written for the service technician and covers the machine from general specifications and attachment dimensions right through to mechatro control, hydraulic circuit logic, disassembly and reassembly of the major structures, and step-by-step troubleshooting. Whether you are servicing the HINO J05E-TA engine, chasing an electrical fault on the mechatro controller, rebuilding a travel motor, or setting pump pressures, the information is organised so you can find the relevant section and work from it directly.

File Details

• Manual type: Shop / service manual
• Brand: Kobelco
• Models covered: SK200-8, SK210LC-8
• Document number: S5YN0018E01
• Edition: First edition
• Publication date: August 2006
• Language: English
• Format: PDF
• Page count: Over 1,080 pages

Chapters Covered

The Kobelco SK200-8 SK210LC-8 shop manual is organised into the following top-level sections:

• 1. Specifications — name of components, general dimensions, weight of components, transportation, specifications and performance, crawler type, bucket type, attachment combinations, engine specifications
• 2. Maintenance — standard maintenance time schedule, maintenance standard and test procedure, engine maintenance service standard time
• 3. System — mechatro control system, hydraulic system, electric system, components system, air-conditioner system
• 4. Disassembly — disassembling & assembling, attachment, upper structure, travel system
• 5. Troubleshooting — by error codes, by trouble, trouble diagnosis mode
• 6. Engine — engine section covering the HINO J05E-TA
• 7. Procedure of Installing Options — installation procedures for optional attachments

Additional dedicated book codes within the manual cover outline (S5YN0118E01), specifications (S5YN0218E01), attachment dimensions (S5YN0318E01), tools (S5YN1118E01), standard maintenance time schedule (S5YN1218E01), maintenance standard and test procedure (S5YN1318E01), mechatro control system (S5YN2118E01), hydraulic system (S5YN2218E01), electric system (S5YN2318E01), components system (S5YN2418E01), air-conditioner system (S5YN2518E01), disassembling & assembling (S5YN3118E01), attachment (S5YN3218E01), upper structure (S5YN3318E01), travel system (S5YN3418E01), troubleshooting by error codes (S5YN4618E01), troubleshooting by trouble (S5YN4718E01), trouble diagnosis mode (S5YN4818E01), and engine (S5YN5118E01).

In practice this means the manual gives a technician the full working picture of the SK200-8 and SK210LC-8: the exact dimensional and weight data needed before lifting or transporting the machine, the component-level maintenance times so a job can be planned, the hydraulic and mechatro control logic so a fault can be reasoned through rather than guessed at, and the disassembly and reassembly procedures for the upper structure and travel system. The troubleshooting chapters are organised both by error code and by symptom, which makes them usable whether you have a fault code in front of you or only an operator’s description of the problem.

What Each Major Section Covers

Specifications and General Dimensions

The specification section opens with the named components of the machine and then presents general dimensions for the three main attachment configurations: the 5.65 m boom with 2.94 m standard arm and 0.80 m³ bucket, the 5.65 m boom with 2.4 m short arm and 0.93 m³ bucket, and the 5.65 m boom with 3.5 m long arm and 0.70 m³ bucket. Weight tables break the machine down into upper frame assembly, lower frame assembly, attachment, and lubricant and water, with individual figures for the counterweight, cab, engine, hydraulic oil tank, fuel tank, slewing motor, control valve, boom cylinder, pump, radiator, travel motor, rollers, idlers, sprockets, swivel joint and track links. Transport dimensions on a trailer and separate attachment dimension drawings for boom, arm and bucket are also included, followed by speed and climbing capability, engine specification for the HINO J05E-TA, hydraulic component listing, and crawler and bucket type tables.

Maintenance and Test Procedure

The maintenance section provides a performance inspection standard table, procedures for measuring engine speed, hydraulic pressure measurement including gauge port locations and relief valve adjustment, travel performance measurement (travel speed, travel deviation, parking brake performance, travel motor drain rate), swing performance measurement (swing speed, swing brake and swing parking brake performance, swing motor drain rate), attachment operating performance measurement (cylinder operating times and oil tightness), and swing bearing performance measurement. Standard maintenance time tables are given for attachment, cab and guard, swing frame, travel system and electric equipment, along with an engine maintenance service standard time list.

Systems — Hydraulic, Electric, Mechatro and Air Conditioning

The system chapters are the technical core of the manual. The hydraulic system section walks through the neutral circuit, travel circuit, bucket circuit, boom circuit, swing circuit, arm circuit, combined circuit and pressure draining (releasing) circuit, each supported by full-colour circuit diagrams annotated with port labels, relief pressures, and control logic. The mechatro control system chapter covers unload valve control, positive control and P-Q control, boom up conflux control, arm in recirculation and conflux, arm-in anti-cavitation, arm-out conflux, bucket digging (dump) conflux and anti-cavitation, swing priority, travel straight, pressure release, N&B switch control and option conflux control, plus the mechatro controller, multi display, self diagnosis, service diagnosis and trouble diagnosis modes. The electric system chapter provides the harness and connector detail for the machine. The air-conditioner system is treated separately.

Disassembly and Reassembly

The disassembly section covers disassembling and assembling procedures, attachment removal and installation, upper structure work, and travel system work. Combined with the specification weights and the tool chapter (which lists tightening torques for capscrews and nuts, screw sizes, hose and fitting torques, plug and plug-for-hydraulic-equipment dimensions, special spanners, special tools, screw locking and sealing compound application, and lifting jigs for counterweight, upper frame and track spring), the disassembly chapters give the technician the numbers and the fixtures needed to pull and refit major components safely.

Troubleshooting

Troubleshooting is split into three approaches. The first is by error code, which lets a fault be traced directly from the code displayed on the machine. The second is by trouble, which is symptom-driven and suits faults that do not trigger a code. The third is the trouble diagnosis mode, which runs the machine through a series of checks to isolate the failed system or component. This combination is what makes the manual genuinely usable in a service environment, where the technician often has either a code, a symptom, or neither and has to start from behaviour.

Engine — HINO J05E-TA

The engine section covers the HINO J05E-TA fitted to the SK200-8 and SK210LC-8: a water-cooled, four-cycle, four-cylinder direct injection diesel with intercooler turbocharger, 112 mm bore and 130 mm stroke, 5.123 L total displacement, rated output 114 kW (155 PS) at 2,000 min&sup-;1&sup0; and maximum torque 572 N·m (422 lbf·ft) at 1,600 min&sup-;1&sup0;. Starter and alternator ratings, engine characteristic curve, fuel consumption calculation, and valve clearance and compression figures are included where the manual provides them. Engine overhaul is handled with reference to the engine maker’s material as noted in the manual.

Who This Manual Is For

This shop manual is aimed at the service technician, workshop foreman, fleet maintenance planner and serious owner-operator who needs the manufacturer’s own procedures, dimensions and settings for the SK200-8 and SK210LC-8. It assumes access to the machine, standard tooling and, where the manual directs, special tools and lifting jigs. It is not a simplified owner’s handbook; it is the working document used when the machine is being serviced, adjusted, repaired or overhauled.

Why This Manual Matters in the Workshop

Hydraulic excavators are unforgiving of guesswork. Incorrect relief valve settings, wrong pump flows, mismatched proportional valve current values or an incorrectly set mechatro controller will show up as poor cycle times, overheating, stall on load, or premature component failure. The values in this manual — main relief pressure, over-load relief pressure, pilot primary pressure, proportional valve command currents, cylinder operating times, oil tightness limits, swing and travel drift limits and the drain rates used to judge motor condition — are the reference points that let a technician decide whether a complaint is normal, marginal or a genuine fault, and then adjust or replace accordingly. Having the correct procedures and specifications on hand is what separates a repair that lasts from a repair that comes back.

Delivery

IMAGES PREVIEW

The manual is supplied as an instant PDF download. There is no shipping and no waiting — the file is available as soon as payment is complete. You can open it on a workshop PC, a laptop, a tablet or a phone, search or scroll to the section you need, and print whichever pages you want to take out to the machine. If you work on more than one SK200-8 or SK210LC-8, or you keep a service library for a fleet, this is a document you will come back to repeatedly.